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13 pages, 258 KB  
Article
Assessment of Fall Risk in Neurological Disorders and Technology: Relationship Between Silver Index and Gait Analysis
by Letizia Castelli, Chiara Iacovelli, Anna Maria Malizia, Claudia Loreti, Lorenzo Biscotti, Pietro Caliandro, Anna Rita Bentivoglio, Paolo Calabresi and Silvia Giovannini
Sensors 2026, 26(3), 840; https://doi.org/10.3390/s26030840 - 27 Jan 2026
Viewed by 710
Abstract
Falls are one of the most common and devastating effects of neurological diseases, especially in patients with stroke outcomes, Parkinson’s Disease (PD), and Multiple Sclerosis (MS). To prevent negative outcomes and guide tailored rehabilitation, it is necessary to identify risk factors early. The [...] Read more.
Falls are one of the most common and devastating effects of neurological diseases, especially in patients with stroke outcomes, Parkinson’s Disease (PD), and Multiple Sclerosis (MS). To prevent negative outcomes and guide tailored rehabilitation, it is necessary to identify risk factors early. The current study aims to assess whether and how the risk of falling is related to spatiotemporal and kinematic parameters in stroke, PD, and MS. It also seeks to determine how these factors can help manage patients and identify more personalized and appropriate rehabilitation treatments. Ninety patients with neurological disorders (stroke, PD, and MS) underwent eight weeks of home-based rehabilitation using the ARC Intellicare device or following a paper-based protocol. At baseline (T0) and at the end of the protocol (T2), they were assessed using the Silver Index of the hunova® robotic platform to evaluate fall risk, and instrumental gait analysis to record spatiotemporal and kinematic parameters of walking. Statistical analysis showed moderate and significant correlations between the Silver Index and gait spatiotemporal parameters such as stance and swing phase, both in affected (T0, p = 0.007; T2, p = 0.017) and unaffected side (T0, p = 0.022; T2, p = 0.008), double support in affected side (T0, p = 0.002; T2, p = 0.005), cycle length in affected (T0, p = 0.007; T2, p = 0.003) and unaffected side (T0, p = 0.008; T2, p = 0.003), and cadence (T0, p = 0.025; T2, p = 0.003) in stroke patients. No significant results emerged in the PD and MS. No population showed significant correlations between the Silver Index and gait kinematic parameters. The Silver Index may reflect distinct patterns of instability in post-stroke gait, but in PD and MS, multiple factors influence the risk of falling that instrumental gait analysis cannot fully capture, requiring a more extensive and multidimensional approach that includes cognitive aspects. Full article
(This article belongs to the Section Wearables)
28 pages, 20296 KB  
Article
Design and Experimental Investigation of a Self-Propelled Sea Buckthorn Cutting Harvester with a Reciprocating Cutter
by Jian Song, Jin Lei, Xinyan Qin, Zhihao Chen, Xiaodong Lang, Junyang Wang, Weibing Wang and Cheng Tang
Agriculture 2025, 15(23), 2428; https://doi.org/10.3390/agriculture15232428 - 25 Nov 2025
Viewed by 576
Abstract
To address longstanding challenges in sea buckthorn harvesting—such as the absence of effective harvesting principles, inefficient traditional manual and semi-mechanised methods, and rising labour costs—this study developed a self-propelled harvester equipped with a reciprocating cutter. The harvester featured an optimised double-support reciprocating cutter [...] Read more.
To address longstanding challenges in sea buckthorn harvesting—such as the absence of effective harvesting principles, inefficient traditional manual and semi-mechanised methods, and rising labour costs—this study developed a self-propelled harvester equipped with a reciprocating cutter. The harvester featured an optimised double-support reciprocating cutter driven by a swing ring mechanism, with its kinematic parameters and cutting speed determined through analytical analysis. A coordinated transport system, consisting of an arc-shaped branch dial wheel, a conveying device, and a hydraulic system, was also designed. Field experiments were conducted employing a three-factor, three-level Box–Behnken design of Response Surface Methodology (RSM), which enabled the establishment of a predictive mathematical model for harvesting performance. Numerical optimisation via the model yielded the optimal operational parameters: harvesting forward speed of 0.6 m·s−1, a cutting speed of 1.2 m·s−1, and a conveyor belt linear speed of 0.8 m·s−1. With this parameter combination, the missed cutting rate was 6.72%, fruit breakage rate 4.06%, and conveyor failure rate 7.79%, all meeting mechanised harvesting standards. This research provides the essential theoretical foundation and technical solutions for harvesting equipment in the sea buckthorn industry, accelerating its mechanisation process. Full article
(This article belongs to the Section Agricultural Technology)
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13 pages, 837 KB  
Article
Comparison of Gait Characteristics for Horses Without Shoes, with Steel Shoes, and with Aluminum Shoes
by Katherine Gottleib, Lauren Trager-Burns, Amy Santonastaso, Sophie Bogers, Stephen Werre, Travis Burns and Christopher Byron
Animals 2025, 15(16), 2376; https://doi.org/10.3390/ani15162376 - 13 Aug 2025
Viewed by 2039
Abstract
Differences in horseshoe materials may have effects on gait that could change perceived esthetic qualities. Objective information regarding effects of shoeing on gait characteristics of horses is scant. The aim of this study was to determine differences in gait characteristics for horses under [...] Read more.
Differences in horseshoe materials may have effects on gait that could change perceived esthetic qualities. Objective information regarding effects of shoeing on gait characteristics of horses is scant. The aim of this study was to determine differences in gait characteristics for horses under various experimental shoeing conditions (barefoot, aluminum shoes, steel shoes) on two surfaces (asphalt and soft footing) using body- and hoof-mounted sensors. We hypothesized that shoeing would affect hoof arc height during early (arc height a) and late (arc height b) swing phases but would not affect other gait variables. Twelve healthy, adult, client-owned horses were evaluated at a trot on asphalt and soft footing under the three experimental shoeing conditions. No significant (p < 0.05) effects of shoeing were detected for gait symmetry (Q score), mediolateral hoof deviation, stride length, or midstance, breakover, swing, and landing stride phase times. Hoof arc height a was significantly (p < 0.001) lower for aluminum versus steel shoes for right and left forelimbs on asphalt and soft footing. Hoof arc height b was significantly higher for aluminum versus steel shoes on soft footing for left (p < 0.001) and right (p = 0.02) forelimbs. Findings indicate that shoe weights affect early and late swing phase hoof heights differently. Further investigation is warranted to determine whether measured hoof arc height changes affect subjective esthetics of gait. Full article
(This article belongs to the Section Equids)
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12 pages, 3153 KB  
Case Report
Improving Mobility: A Case Report on the Rehabilitation of a Gait Anomaly in an Asian Elephant at a Thai Elephant Conservation Center
by Siriphan Kongsawasdi, Kittichai Wantanajittikul, Therdchai Jivacate, Warangkhana Langkaphin, Saran Chansitthiwet, Petthisak Sombutputorn, Kittikul Namwongprom, Narueporn Kittisirikul, Siripat Khammesri and Taweepoke Angkawanish
Animals 2025, 15(11), 1632; https://doi.org/10.3390/ani15111632 - 2 Jun 2025
Viewed by 3251
Abstract
This case report details the successful rehabilitation of a 31-year-old male Asian elephant (Elephas maximus) presenting with an abnormal left forelimb gait following chronic traumatic injury. The elephant exhibited a distinctive circumduction gait with a semicircular arc movement, characterized by limited [...] Read more.
This case report details the successful rehabilitation of a 31-year-old male Asian elephant (Elephas maximus) presenting with an abnormal left forelimb gait following chronic traumatic injury. The elephant exhibited a distinctive circumduction gait with a semicircular arc movement, characterized by limited flexion at the elbow and carpus, along with compensatory proximal shrugging during the swing phase. Diagnostic evaluations revealed joint space narrowing and ligament fibrosis, while biomechanical gait analysis using inertial measurement units highlighted significant asymmetries between affected and unaffected limbs. An interprofessional team developed a comprehensive rehabilitation protocol that integrated peripheral magnetic stimulation, task-specific therapeutic walking with adjustable obstacles, and progressive strengthening exercises. At the eight-week follow-up, improvements were observed in cross-correlation coefficients of limb movement and imaging assessments, indicating enhanced symmetry and structural improvements with reduced fibrosis. However, persistent discrepancies in elbow functions suggest that further targeted rehabilitation may be warranted. This report underscores the potential of a coordinated interprofessional approach to restore functional gait patterns in elephants and offers valuable insights for future rehabilitative strategies in managing complex musculoskeletal injuries in large mammals. Full article
(This article belongs to the Section Wildlife)
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26 pages, 19258 KB  
Article
Numerical Analysis of Residual Stress in Swing-Arc Narrow-Gap Gas Metal Arc Welding
by Yejun Wu, Jiayou Wang, Guoxiang Xu and Yuqin Jiang
Materials 2025, 18(4), 803; https://doi.org/10.3390/ma18040803 - 12 Feb 2025
Cited by 2 | Viewed by 958
Abstract
In order to gain a deeper understanding of the distribution of residual stresses in swing-arc narrow-gap GMA welding, this paper comprehensively considers the arc motion trajectory and joint geometry and establishes a three-dimensional finite element numerical analysis model for residual stresses based on [...] Read more.
In order to gain a deeper understanding of the distribution of residual stresses in swing-arc narrow-gap GMA welding, this paper comprehensively considers the arc motion trajectory and joint geometry and establishes a three-dimensional finite element numerical analysis model for residual stresses based on elastic–plastic theory. Using the Ansys software, the welding residual stresses were calculated under swing frequencies of 4 Hz, 3 Hz, and 2 Hz, and the distribution characteristics of residual stresses were analyzed. The results indicate that the model effectively and accurately represents the movement trajectory and distribution characteristics of the swing arc. Furthermore, the calculated temperature field and residual stress outcomes align closely with the experimental findings, thereby validating the accuracy of the model. Under varying swing frequencies, the distribution patterns of residual stress along each sampling line exhibit a consistent similarity. The residual stress is predominantly concentrated in the weld zone and the adjacent heat-affected zone, while it remains relatively low in areas further away from the weld. As the swing frequency increases, the residual stress decreases. The reason for this is that an increase in swing frequency can lead to a more uniform distribution of arc heat within the weld bead, ultimately resulting in lower residual stress. Full article
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14 pages, 6477 KB  
Article
Passive Vision Detection of Torch Pose in Swing Arc Narrow Gap Welding
by Na Su, Haojin Jia, Liyu Chen, Jiayou Wang, Jie Wang and Youmin Song
Sensors 2024, 24(15), 4996; https://doi.org/10.3390/s24154996 - 2 Aug 2024
Cited by 4 | Viewed by 1822
Abstract
To enhance the synchronous detection of the horizontal and vertical positions of the torch in swing arc narrow gap welding, a torch pose detection (TPD) method is proposed. This approach utilizes passive visual sensing to capture images of the arc on the groove [...] Read more.
To enhance the synchronous detection of the horizontal and vertical positions of the torch in swing arc narrow gap welding, a torch pose detection (TPD) method is proposed. This approach utilizes passive visual sensing to capture images of the arc on the groove sidewall, using advanced image processing methods to extract and fit the arc contour. The coordinates of the arc contour center point and the highest point are determined through the arc contour fitting line. The torch center position is calculated from the average horizontal coordinates of the arc contour centers in adjacent welding images, while the height position is determined from the vertical coordinate of the arc’s highest point. Experimental validation in both variable and constant groove welding conditions demonstrated the TPD method’s accuracy within 0.32 mm for detecting the torch center position. This method eliminates the need to construct the wire centerline, which was a requirement in previous approaches, thereby reducing the impact of wire straightness on detection accuracy. The proposed TPD method successfully achieves simultaneous detection of the torch center and height positions, laying the foundation for intelligent detection and adaptive control in swing arc narrow gap welding. Full article
(This article belongs to the Section Electronic Sensors)
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19 pages, 39177 KB  
Article
Microstructure and Hardness Characteristics of Swing-Arc SAW Hardfacing Layers
by Zhengyu Zhu, Maoyang Ran, Xuyang Li, Pichang Ma, Shubin Liu and Jiayou Wang
Materials 2024, 17(10), 2310; https://doi.org/10.3390/ma17102310 - 13 May 2024
Cited by 2 | Viewed by 1410
Abstract
Hot-rolled backup rolls are widely used in steel rolling and usually need to be repaired by arc hardfacing after becoming worn. However, a corrugated-groove defect commonly occurs on the roll surface due to the uneven hardness distribution in the hardfacing layers, affecting the [...] Read more.
Hot-rolled backup rolls are widely used in steel rolling and usually need to be repaired by arc hardfacing after becoming worn. However, a corrugated-groove defect commonly occurs on the roll surface due to the uneven hardness distribution in the hardfacing layers, affecting the proper usage of the roll. Accordingly, a new swing-arc submerged arc welding (SA-SAW) process is proposed to attempt to solve this drawback. The microstructure and hardness are then investigated experimentally for both SAW and SA-SAW hardfacing layers. It is revealed that a self-tempering effect occurs in the welding pass bottom and the welding pass side neighboring the former pass for both processes, refining the grain in the two areas. In all the zones, including the self-tempering zone (STZ), heat-affected zone (HAZ), and not-heat-affected zone in the welding pass, both SAW and SA-SAW passes crystallize in a type of columnar grain, where the grains are the finest in STZ and the coarsest in HAZ. In addition, the arc swing improves the microstructure homogeneity of the hardfacing layers by obviously lowering the tempering degree in HAZ while promoting the even distribution of the arc heat. Accordingly, the hardness of the SA-SAW bead overall increases and distributes more uniformly with a maximum difference of < 80 HV0.5 along the horizontal direction of the bead. This hardness difference in SA-SAW is accordingly decreased by ~38.5% compared to that of the SAW bead, further indicating the practicability of the new process. Full article
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22 pages, 18057 KB  
Article
The Effects of Processing Parameters during the Wire Arc Additive Manufacturing of 308L Stainless Steel on the Formation of a Thin-Walled Structure
by Bang Liu, Jun Lan, Hongqiang Liu, Xinya Chen, Xin Zhang, Zhengyi Jiang and Jian Han
Materials 2024, 17(6), 1337; https://doi.org/10.3390/ma17061337 - 14 Mar 2024
Cited by 13 | Viewed by 4240
Abstract
Wire arc additive manufacturing (WAAM) excels in producing medium to large components with a high deposition rate. Process optimization is crucial for uniform, defect-free components. This research employs orthogonal experimental design and response surface methodology (RSM) to control TIG WAAM-ed 308L stainless steel [...] Read more.
Wire arc additive manufacturing (WAAM) excels in producing medium to large components with a high deposition rate. Process optimization is crucial for uniform, defect-free components. This research employs orthogonal experimental design and response surface methodology (RSM) to control TIG WAAM-ed 308L stainless steel components. Varied parameters, including tungsten electrode angle, welding current, and speed, target weld bead attributes. Analysis of variance (ANOVA) evaluates multi-processing parameter influence on weld bead formation. Comparison with experimental results confirms accurate modeling of the relationship between parameters and bead attributes. The study optimizes process parameters and swing to enhance dimensional accuracy in single-layer and multi-layer components, improving precision, quality, and accuracy in thin-walled structures. Full article
(This article belongs to the Special Issue Advances in Materials Joining and Additive Manufacturing)
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12 pages, 5814 KB  
Article
Improvement in Microstructure and Properties of 304 Steel Wire Arc Additive Manufacturing by the Micro-Control Deposition Trajectory
by Huijing Zhang, Weihang Liu, Xiaohui Zhao, Xinlong Zhang and Chao Chen
Materials 2024, 17(5), 1170; https://doi.org/10.3390/ma17051170 - 2 Mar 2024
Cited by 6 | Viewed by 2341
Abstract
In this study, the GMAW welding torch was controlled by a stepping motor to achieve a periodic swing. By controlling the swing speed, a micro-variable deposition path was obtained, which was called the micro-control deposition trajectory. The influence of the micro-control deposition trajectory [...] Read more.
In this study, the GMAW welding torch was controlled by a stepping motor to achieve a periodic swing. By controlling the swing speed, a micro-variable deposition path was obtained, which was called the micro-control deposition trajectory. The influence of the micro-control deposition trajectory on the arc characteristics, microstructure, and mechanical properties of 304 steel wire arc additive manufacturing was studied. The results showed that the micro-control deposition process was affected by the swing arc and the deposition trajectory and that the arc force was dispersed over the whole deposition layer, which effectively reduced the welding heat input. However, the arc centrifugal force increased with the increase in the swing speed, which easily caused instability of the arc and large spatter. Compared with common thin-walled deposition, the deposition width of micro-control thin-walled deposition components was increased. In addition, the swinging arc had a certain stirring effect on the molten pool, which was conducive to the escape of the molten pool gas and refinement of the microstructure. Below, the interface of the deposition layer, the microstructure of the common thin-walled deposition components, and the micro-control thin-walled deposition components were composed of lathy ferrite and austenite. Compared with the common deposition, when the swing speed increased to 800 °/s, the microstructure consisted of vermicular ferrite and austenite. The tensile strength and elongation of the micro-control thin-walled deposition components are higher than those of the common thin-walled deposition components. The tensile fracture mechanism of the common thin-walled deposition components and the micro-control thin-walled deposition components was the ductile fracture mechanism. Full article
(This article belongs to the Special Issue Advances in Additive Manufacturing: Characteristics and Innovation)
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13 pages, 6106 KB  
Article
Experimental and Simulation Studies of Micro-Swing Arc Welding Process for X80M Pipeline
by Zhili Luo, Yan Li, Hong Zhang and Pengyu Wang
Metals 2023, 13(7), 1228; https://doi.org/10.3390/met13071228 - 3 Jul 2023
Cited by 5 | Viewed by 2266
Abstract
Pipe girth welds are prone to incomplete fusion problems in the automatic welding process of long-distance pipelines, which is often related to temperature inhomogeneity in the weld bead. The narrow gap and micro-swing welding technique was applied in pipeline construction to improve welding [...] Read more.
Pipe girth welds are prone to incomplete fusion problems in the automatic welding process of long-distance pipelines, which is often related to temperature inhomogeneity in the weld bead. The narrow gap and micro-swing welding technique was applied in pipeline construction to improve welding quality. The manuscript provides a detailed investigation of the micro-swing welding technique with a combination of welding experiments and numerical simulation. A swing welding strategy was proposed according to the actual welding condition in pipeline construction to study the formation mechanism of weld joints. The swing width grew to 1.25–1.35 times from the 3 to 6 o’clock position in the same filling layer. It also increased with filling layers, and filling layer 5 had the biggest swing width, almost two times that of filling layer 2. “Middle concave” morphology appeared at the 3 o’clock position, which could effectively avoid the occurrence of incomplete fusion, while “hump” morphology may appear at the 6 o’clock position, and incomplete fusion defects occurred if the next pass failed to eliminate the influence of the “hump”. The temperature field presented an obvious “sawtooth” shape at small swing frequencies, which could cause temperature inhomogeneity. It could be effectively eliminated when swing frequency reached over 5 Hz. Full article
(This article belongs to the Special Issue Advanced Metal Welding and Joining Technologies)
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18 pages, 8212 KB  
Article
The Different Welding Layers and Heat Source Energy on Residual Stresses in Swing Arc Narrow Gap MAG Welding
by Yuan Fang, Chunwei Ma, Guangkai Zhang, Yuli Qin and Wentao Cao
Materials 2023, 16(11), 4067; https://doi.org/10.3390/ma16114067 - 30 May 2023
Cited by 2 | Viewed by 2452
Abstract
In this paper, in order to reduce the time cost of prediction experiments in industry, a new narrow gap oscillation calculation method is developed in ABAQUS thermomechanical coupling analysis to study the distribution trend of residual weld stresses in comparison with conventional multi-layer [...] Read more.
In this paper, in order to reduce the time cost of prediction experiments in industry, a new narrow gap oscillation calculation method is developed in ABAQUS thermomechanical coupling analysis to study the distribution trend of residual weld stresses in comparison with conventional multi-layer welding processes. The blind hole detection technique and thermocouple measurement method verify the reliability of the prediction experiment. The results show that the experimental and simulation results have a high degree of agreement. In the prediction experiments, the calculation time of the high-energy single-layer welding experiments is 1/4 of the traditional multi-layer welding. Two welding processes of longitudinal residual stress and transverse residual stress distribution trends are the same. The high-energy single-layer welding experiment stress distribution range and transverse residual stress peak are smaller, but the longitudinal residual stress peak is slightly higher, which can be effectively reduced by increasing the preheating temperature of the welded parts. This implies that in the specific case of increasing the initial temperature of the workpiece, the use of high-energy single-layer welding instead of multi-layer welding to study the residual stress distribution trend not only optimizes the weld quality but also reduces the time cost to a large extent. Full article
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18 pages, 5460 KB  
Article
Comparative Analysis of the Hydrodynamic Performance of Arc and Linear Flapping Hydrofoils
by Ertian Hua, Wenchao Zhu, Rongsheng Xie, Zhongxin Su, Haitao Luo and Linfeng Qiu
Processes 2023, 11(5), 1579; https://doi.org/10.3390/pr11051579 - 22 May 2023
Cited by 5 | Viewed by 2147
Abstract
In order to improve the hydrodynamic performance of flapping hydrofoils and solve the problem of insufficient hydrodynamic force in plain river network areas, in this study, we consider the more realistic swing of fish tails and propose an arc flapping method, the coupled [...] Read more.
In order to improve the hydrodynamic performance of flapping hydrofoils and solve the problem of insufficient hydrodynamic force in plain river network areas, in this study, we consider the more realistic swing of fish tails and propose an arc flapping method, the coupled motion of which has three degrees of freedom: heave, pitch, and lateral displacement. Two flapping methods, positive arcs and negative arcs, were derived on the basis of the lateral displacement direction. By using the finite volume method (FVM) and overlapping grid technology, a numerical simulation was conducted to compare and analyze the pumping performance of three types of flapping hydrofoil, namely, linear, positive arcs, and negative arcs, in order to further provide guidance for the structural optimization of bionic pumping devices. The results showed that the wake vortex structures of the three flapping modes all had anti-Kármán vortex streets, but the wake vortex of linear flapping deflected upward, and the wake vortex of positive arc flapping tended to be further away in the flow field. In one cycle, thrust was always generated by the positive arc flapping hydrofoil and the linear flapping hydrofoil, but the thrust coefficient curve of the positive arc flapping hydrofoil was more stable than that of the linear flapping hydrofoil, and the peak value was reduced by 46.5%. In addition, under the conditions of a flow rate of 750 L·s1 and an average head of 0.006 m, the pumping efficiency of the positive arc flapping hydrofoil reached 35%, thus showing better pumping performance than the traditional linear flapping hydrofoil under conditions with ultra-low head. Full article
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12 pages, 3694 KB  
Article
A Hybrid Triboelectric-Electromagnetic Nanogenerator Based on Arm Swing Energy Harvesting
by Jiayue Zheng, Zhi Cao, Chengcheng Han, Xuelian Wei, Linlin Wang and Zhiyi Wu
Nanoenergy Adv. 2023, 3(2), 126-137; https://doi.org/10.3390/nanoenergyadv3020007 - 6 May 2023
Cited by 14 | Viewed by 3399
Abstract
As wearable devices continue to be updated and iterated, there is an increasing demand for energy supplies that are small, portable and capable of working continuously for extended periods of time. Here, a hybrid triboelectric-electromagnetic nanogenerator (HNG) based on a biomechanical energy harvester [...] Read more.
As wearable devices continue to be updated and iterated, there is an increasing demand for energy supplies that are small, portable and capable of working continuously for extended periods of time. Here, a hybrid triboelectric-electromagnetic nanogenerator (HNG) based on a biomechanical energy harvester is demonstrated. The HNG is designed to be worn on the wrist according to the curve of the wearer’s arm swing. During the swinging of the arm, the magnet covered by the PTFE film will move relative to the curved cavity of the HNG and take on a negative charge by rubbing against the inner wall of the Cu coated cavity, resulting in a change in the potential difference between the two copper electrodes on the inner wall of the curved cavity. The movement of the magnet causes the magnetic flux of the three pairs of coils on both sides of the arc track to change to produce the induced electric potential, which converts the mechanical energy generated by the arm swing into electrical energy. After the rational design, the HNG is integrated into a small size device to achieve the collection of biomechanical energy. Several experiments were conducted to verify the HNG’s usability. Experiments show that the HNG takes 90 s to charge from 0 V to 1.2 V for a 1000 μF capacitor. In addition, the HNG can light up 23 LEDs simultaneously and provide a continuous supply of energy to portable electronic devices, such as temperature sensors and electronic watches after the capacitor has stored the energy. Furthermore, the HNG is experimentally verified by volunteers wearing the HNG to achieve continuous and stable output in all three states of slow swing, fast swing and running swing. This work not only provides a useful reference for human biomechanical energy harvesting, but can also provide a continuous, clean source of energy for wearable devices. Full article
(This article belongs to the Special Issue Design and Applications of Nanogenerators)
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19 pages, 9673 KB  
Article
Optimization of CMT Characteristic Parameters for Swing Arc Additive Manufacturing of AZ91 Magnesium Alloy Based on Process Stability Analysis
by Zhongrui Zhang, Junqi Shen, Shengsun Hu, Yang Chen, Chengxuan Yin and Xianzheng Bu
Materials 2023, 16(8), 3236; https://doi.org/10.3390/ma16083236 - 19 Apr 2023
Cited by 11 | Viewed by 2870
Abstract
The droplet transfer behavior and stability of the swing arc additive manufacturing process of AZ91 magnesium alloy based on the cold metal transfer (CMT) technique were studied by analyzing the electrical waveforms and high-speed droplet images as well as the forces on the [...] Read more.
The droplet transfer behavior and stability of the swing arc additive manufacturing process of AZ91 magnesium alloy based on the cold metal transfer (CMT) technique were studied by analyzing the electrical waveforms and high-speed droplet images as well as the forces on the droplet, and the Vilarinho regularity index for short-circuit transfer (IVSC) based on variation coefficients was used to characterize the stability of the swing arc deposition process. The effect of the CMT characteristic parameters on the process stability was investigated; then, the optimization of the CMT characteristic parameters was realized based on the process stability analysis. The results show that the arc shape changed during the swing arc deposition process; thus, a horizontal component of the arc force was generated, which significantly affected the stability of the droplet transition. The burn phase current I_sc_wait presented a linear function relation with IVSC, while the other three characteristic parameters, i.e., boost phase current I_boost, boost phase duration t_I_boost and short-circuiting current I_sc2, all had a quadratic correlation with IVSC. A relation model of the CMT characteristic parameters and IVSC was established based on the rotatable 3D central composite design; then, the optimization of the CMT characteristic parameters was realized using a multiple-response desirability function approach. Full article
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15 pages, 5816 KB  
Article
Effect of Process Parameters on Arc Shape, Macroscopic Features, and Microhardness in Pulsed GMA–Additive Manufacturing
by Gang Zhang, Guanyu He, Yufen Gu and Yu Shi
Crystals 2023, 13(3), 546; https://doi.org/10.3390/cryst13030546 - 22 Mar 2023
Cited by 6 | Viewed by 2638
Abstract
Gas metal arc welding-based additive manufacturing (GMA–AM) is a promising, low-cost approach to fabricate large-scale and complex geometry components using layer-by-layer deposition of metals. However, the low forming accuracy of GMA–AM still limits its one-off industrial application due to the strong and nonlinear [...] Read more.
Gas metal arc welding-based additive manufacturing (GMA–AM) is a promising, low-cost approach to fabricate large-scale and complex geometry components using layer-by-layer deposition of metals. However, the low forming accuracy of GMA–AM still limits its one-off industrial application due to the strong and nonlinear interactions between arc–droplet transfer and molten pool. To fully understand the influential mechanism of this inherent interaction in the GMA–AM process to precisely control the part accuracy, the arc–droplet transfer behavior in the GMA–AM process with different current waveforms was firstly studied experimentally. The phenomena of the arc swing and the differing droplet transfer with the increase in deposited height were interpreted. The thermal force status of the molten pool and its balance boundary conditions were also theoretically analyzed. Finally, the microstructure and the hardness of the AM parts with different cooling times were tested and analyzed. The experimental results demonstrate that using the spray droplet transfer mode can generate a stable AM process under direct current application conditions, but it easily ends the AM process at the third or fourth layer deposition owing to excessive heat input. A more highly accurate deposition morphology can be obtained in one droplet per pulse mode under pulsed current application conditions, which also indicates that the AM process with a constant current welding supply is stabler and easily produces better deposition than the process with a constant voltage welding supply. With the increase in cooling time, the microstructure evolved from fine ferrite to equiaxed ferrite and to columnar ferrite combined with acicular ferrite with a lower proportion of pearlite in the vertical direction of the part, and the average hardness changed to ~168 HV (bottom), ~175 HV (middle), and ~250 HV (top). The analysis indicates that the heat accumulation of the molten pool is a critical factor that affects the deposition accuracy. To this end, a novel strategy that uses the heat accumulation to compensate for the energy formed in the molten pool is proposed to further reduce the arc heat input and weaken the heat accumulation, and its feasibility is discussed. Full article
(This article belongs to the Special Issue Determinants of Welding Performance of Crystalline Materials)
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