Search Results (411)

In the present paper, impedance spectroscopy was employed to study the corrosion and anodic oxidation of stainless steel (AISI 316L at 280 °C/9 MPa) in contact with the boron-free primary coolant of a small modular reactor at two levels of KOH concentration. Analysis of impedance spectra with a distribution of relaxation times revealed contributions from the oxide layer and its interface with the coolant. Glow-Discharge Optical Emission Spectroscopy (GDOES) was used to estimate the thickness and elemental composition of the formed oxides. A quantitative interpretation of the impedance data using the Mixed-Conduction Model allowed us to estimate the kinetic and transport parameters of oxide growth and dissolution, as well as iron dissolution through oxide. The film thicknesses following exposure agreed with ex-situ analyses. The obtained corrosion and release rates were used for comparison with laboratory and industrial data in nominal pressurized water reactor primary coolants. Full article

The development of gas sensors with high sensitivity and low operating temperatures is essential for practical applications in environmental monitoring and industrial safety. SnO₂-based gas sensors, despite their widespread use, often suffer from high working temperatures and limited sensitivity to H₂ gas, which presents significant challenges for their performance and application. This study addresses these issues by introducing a novel SnO₂-based sensor featuring a three-dimensional (3D) nanostructure, designed to enhance sensitivity and allow for room-temperature operation. This work lies in the use of a 3D anodic aluminum oxide (AAO) template to deposit SnO₂ nanoparticles through ultrasonic spray pyrolysis, followed by modification with platinum (Pt) nanoparticles to further enhance the sensor’s response. The as-prepared sensors were extensively characterized, and their H₂ sensing performance was evaluated. The results show that the 3D nanostructure provides a uniform and dense distribution of SnO₂ nanoparticles, which significantly improves the sensor’s sensitivity and repeatability, especially in H₂ detection at room temperature. This work demonstrates the potential of utilizing 3D nanostructures to overcome the traditional limitations of SnO₂-based sensors. Full article

This study investigates the thermal stability and microstructural evolution of the solid electrolyte medium used in DLyte^® dry electropolishing and dry anodizing processes. Samples were thermally aged between 30 °C and 45 °C to simulate Joule heating during industrial operation. Visual and SEM analyses revealed shape deformation and microcrack formation at temperatures above 40 °C, potentially reducing particle packing efficiency and electrolyte performance. Particle size distribution shifted from bimodal to trimodal upon aging, with an overall size reduction of up to 39.5% due to dehydration effects, impacting ionic transport properties. Weight-loss measurements indicated a diffusion-limited dehydration mechanism, stabilizing at 15–16% mass loss. Fourier transform infrared analysis confirmed water removal while maintaining the essential sulfonic acid groups responsible for ionic conductivity. In dry anodizing tests on titanium, aged electrolytes enhanced process efficiency, producing TiO₂ films with improved optical properties—color and brightness—while preserving thickness and uniformity (~70 nm). The results highlight the need to carefully control thermal exposure to maintain electrolyte integrity and ensure consistent process performance. Full article

This study reports the synthesis and evaluation of iron molybdate (Fe₂(MoO₄)₃) and iron tungstate (FeWO₄) as photocatalysts for the degradation of a real industrial effluent from aluminum anodizing processes under visible light irradiation. The oxides were synthesized via a co-precipitation method in an aqueous medium, followed by microwave-assisted hydrothermal treatment. Structural and morphological characterizations were performed using X-ray diffraction, field-emission scanning electron microscopy, Raman spectroscopy, ultraviolet–visible (UV–vis), and photoluminescence (PL) spectroscopies. The effluent was characterized by means of ionic chromatography, total organic carbon (TOC) analysis, physicochemical parameters (pH and conductivity), and UV–vis spectroscopy. Both materials exhibited well-crystallized structures with distinct morphologies: Fe₂(MoO₄)₃ presented well-defined exposed (001) and (110) surfaces, while FeWO₄ showed a highly porous, fluffy texture with irregularly shaped particles. In addition to morphology, both materials exhibited narrow bandgaps—2.11 eV for Fe₂(MoO₄)₃ and 2.03 eV for FeWO₄. PL analysis revealed deep defects in Fe₂(MoO₄)₃ and shallow defects in FeWO₄, which can influence the generation and lifetime of reactive oxygen species. These combined structural, electronic, and morphological features significantly affected their photocatalytic performance. TOC measurements revealed degradation efficiencies of 32.2% for Fe₂(MoO₄)₃ and 45.3% for FeWO₄ after 120 min of irradiation. The results highlight the critical role of morphology, optical properties, and defect structures in governing photocatalytic activity and reinforce the potential of these simple iron-based oxides for real wastewater treatment applications. Full article

All-solid-state anode-free sodium batteries present a special and especially important kind of energy storage device. Unfortunately, the industrial production of such batteries has been absent up to now, although the prospects of their development seem to be rather optimistic. The present mini review considers the fundamental advantages of all-solid-state anode-free sodium batteries as well as challenges in their creation. The advantages of all-solid-state anode-free sodium batteries reveal themselves when comparing them with ordinary sodium-ion batteries, sodium metal batteries, sodium batteries with liquid electrolyte, and their lithium counterparts. Full article

As an efficient clean energy technology, water electrolysis for hydrogen production has its efficiency limited by the sluggish oxygen evolution reaction (OER) kinetics, which drives the demand for the development of high-performance anode OER catalysts. This work constructs bimetallic (Al, Mn) co-doped nanoporous spinel CoFe₂O₄ (np-CFO) with a tunable structure and composition as an OER catalyst through a simple two-step dealloying strategy. The as-formed np-CFO (Al and Mn) features a hierarchical flaky configuration; that is, there are a large number of fine nanosheets attached to the surface of a regular micron-sized flake, which not only increases the number of active sites but also enhances mass transport efficiency. Consequently, the optimized catalyst exhibits a low OER overpotential of only 320 mV at a current density of 10 mA cm⁻², a minimal Tafel slope of 45.09 mV dec⁻¹, and exceptional durability. Even under industrial conditions (6 M KOH, 60 °C), it only needs 1.83 V to achieve a current density of 500 mA cm⁻² and can maintain good stability for approximately 100 h at this high current density. Theoretical simulations indicate that Al and Mn co-doping could indeed optimize the electronic structure of CFO and thus decrease the energy barrier of OER to 1.35 eV. This work offers a practical approach towards synthesizing efficient and stable OER catalysts. Full article

Alkaline electrolytic water hydrogen generation, a key driver in the growth of hydrogen energy, heavily relies on high-efficiency and high-purity ion exchange membranes. In this study, three-dimensional (3D) wrinkled reduced graphene oxide (WG) nanosheets obtained through a simple thermal reduction process and two-dimensional (2D) graphene oxide act as building blocks, with ethylenediamine as a crosslinking stabilizer, to construct a unique 3D/2D 2 nm-tunneling structure between the GO and WG sheets through via an amide connection at a WG/GO ratio of 1:1. Here, the wrinkled graphene (WG) undergoes a transition from two-dimensional (2D) graphene oxide (GO) into three-dimensional (3D) through the adjustment of surface energy. By increasing the interlayer spacing and the number of ion fluid channels within the membranes, the E-W/G membrane has achieved the rapid passage of hydroxide ions (OH⁻) and simultaneous isolation of produced gas molecules. Moreover, the dense 2 nm nano-tunneling structure in the electrolytic water process enables the E-W/G membrane to attain current densities >99.9% and an extremely low gas crossover rate of hydrogen and oxygen. This result suggests that the as-prepared membrane effectively restricts the unwanted crossover of gases between the anode and cathode compartments, leading to improved efficiency and reduced gas leakage during electrolysis. By enhancing the purity of the hydrogen production industry and facilitating the energy transition, our strategy holds great potential for realizing the widespread utilization of hydrogen energy. Full article

Photocuring, including photopolymerization and photocrosslinking, has emerged as a transformative manufacturing paradigm that enables the precise, rapid, and customizable fabrication of advanced battery components. This review first introduces the principles of photocuring and vat photopolymerization and their unique advantages of high process efficiency, non-contact fabrication, ambient-temperature processing, and robust interlayer bonding. It then systematically summarizes photocured battery components, involving electrolytes, membranes, anodes, and cathodes, highlighting their design strategies. This review examines the impact of photocured materials on the battery’s properties, such as its conductivity, lithium-ion transference number, and mechanical strength, while examining how vat-photopolymerization-derived 3D architectures optimize ion transport and electrode–electrolyte integration. Finally, it discusses current challenges and future directions for photocuring-based battery manufacturing, emphasizing the need for specialized energy storage resins and scalable processes to bridge lab-scale innovations with industrial applications. Full article

The surface topography of the rolls used in skin-pass cold rolling determines the surface finish of rolled sheets. In this sense, work rolls can be intentionally textured to produce certain topographical features on the final sheet surface. The maskless electrochemical texturing method (MECT) is a potential candidate for industrial-scale application due to its reduced texturing cost and time when compared to traditional texturing methods. However, there are few studies in the literature that address the MECT method applied to the topography control of cold rolling work rolls. The present work aims to analyze the viability of surface texturing via MECT of work rolls used in skin-pass cold rolling. In this study, we first investigated how texturing occurs for tool steel using flat textured samples to facilitate the understanding of the dissolution mechanisms involved. In this case, a specially designed texturing chamber was built to texture flat samples extracted from an actual work roll. The results indicated that the anodic dissolution involved in tool steel texturing occurs preferentially in the metallic matrix around the primary carbides. Then, we textured a work roll used in pilot-scale rolling tests, which required the development of a special prototype to texture cylindrical surfaces. After texturing, the texture transfer from the work roll to the sheets was investigated. Rolling tests showed that the work roll surface textured with a dimple pattern generated a pillar-shaped texture pattern on the sheet surface, possibly due to a reverse extrusion mechanism. Full article

MXenes, a family of two-dimensional carbide and nitride nanomaterials, have demonstrated significant promise across various technological domains, particularly in energy storage applications. This review critically examines scalable synthesis techniques for MXenes and their potential integration into next-generation rechargeable battery systems. We highlight both top-down and emerging bottom-up approaches, exploring their respective efficiencies, environmental impacts, and industrial feasibility. The paper further discusses the electrochemical behavior of MXenes in lithium-ion, sodium-ion, and aluminum-ion batteries, as well as their multifunctional roles in solid-state batteries—including as electrodes, additives, and solid electrolytes. Special emphasis is placed on surface functionalization, interlayer engineering, and ion transport properties. We also compare MXenes with conventional graphite anodes, analyzing their gravimetric and volumetric performance potential. Finally, challenges such as diffusion kinetics, power density limitations, and scalability are addressed, providing a comprehensive outlook on the future of MXenes in sustainable energy storage technologies. Full article

This article provides an overview of the use of electrochemical advanced oxidation processes (EAOPs) applied to the treatment of water contaminated by pesticides. Given the global increase in the use of pesticides and the ineffectiveness of conventional treatment methods, EAOPs emerge as promising alternatives. They stand out for their efficiency in the degradation of organic compounds, minimal reliance on additional chemical reagents, and minimal generation of waste. The main methods addressed include anodic oxidation, photoelectro-oxidation, electro-Fenton and photoelectro-Fenton, which use hydroxyl radicals, a potent non-selective oxidant, to mineralize pollutants. A total of 165 studies were reviewed, with emphasis on the contributions of countries such as China, Spain, Brazil, and India. Factors such as electrode type, presence of catalysts, pH, and current density influence the effectiveness of treatments. Combined processes, especially those integrating UV light and renewable sources, have proven to be more efficient. Despite challenges related to electrode cost and durability, recent advances highlight the sustainability and scalability of EAOPs for the treatment of agricultural and industrial effluents contaminated with pesticides. Full article

A superhydrophobic surface with hierarchical micro/nano-array structures was successfully fabricated on 6061 aluminum alloy through a combination of femtosecond laser etching and anodic oxidation. Femtosecond laser etching formed a regularly arranged microscale “pit-protrusion” array on the aluminum alloy surface. After modification with a fluorosilane ethanol solution, the surface exhibited superhydrophobicity with a contact angle of 154°. Subsequently, the anodic oxidation process formed an anodic oxide film dominated by an array of aluminum oxide (Al₂O₃) nanopores at the submicron scale. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses revealed that the nanopore structures uniformly and continuously covered the laser-ablated layer. This hierarchical structure significantly increased the surface water contact angle to 162°. Wettability analysis showed that the prepared composite coating formed an air layer accounting for 91% of the surface area. Compared with the sample only treated by femtosecond laser etching, the presence of the Al₂O₃ nanopore structure significantly enhanced the mechanical durability, superhydrophobic durability, and corrosion resistance of the superhydrophobic surface. The proposed multi-step fabrication strategy offers an innovative method for creating multifunctional, durable superhydrophobic coatings and has important implications for their large-scale industrial use. Full article

The oxygen-evolving IrO₂-Ta₂O₅/Ti anode (OEA), primarily used in electrolyzers for plating, metal powder production, electrowinning (EW), and water electrolysis, is analyzed. This study focuses on the distribution of oxygen evolution reaction (OER) activity and the associated operational loss over the randomized OEA texture. The OER activity and its distribution across the IrO₂-Ta₂O₅ coating surface are key factors that influence EW operational challenges and the lifecycle of OEA in EW processes. To understand the OER activity distribution over the coating’s randomized texture, we performed analyses using anode polarization in acid solution at both low and high (EW operation relevant) overpotentials and electrochemical impedance spectroscopy (EIS) during the OER. These measurements were conducted on anodes in both their as-prepared and deactivated states. The as-prepared anode was deactivated using an accelerated stability test in an acid solution, the EW simulating electrolyte. The obtained data are correlated with fundamental electrochemical properties of OEA, such as structure-related pseudocapacitive responses at open circuit potential in the same operating environment. OER and Ir dissolution kinetics, along with the physicochemical anode state upon deactivation, are clearly characterized based on current and potential dependent charge transfer resistances and associated double layer capacitances obtained by EIS. This approach presents a useful tool for elucidating, and consequently tailoring and predicting, anode OER activity and electrolytic operational stability in industrial electrochemical applications. Full article

Rechargeable Lithium-ion batteries (LIBs) have experienced swift advancement and widespread commercialization in electronic devices and electric vehicles, driven by their exceptional efficiency, energy capacity, and elevated power density. However, to promote sustainable energy development there is a dire need to further extend the search for developing and optimizing the existing anode active energy storage materials. This has steered research towards carbon-based anode materials, particularly graphene, to promote and develop sustainable and efficient LIB technology that can drive the next wave of industrial innovation. In this regard, density functional theory (DFT) computations are considered a powerful tool to elucidate chemical and physical properties at an atomistic scale and serve as a transformative framework, catalyzing the discovery of novel high-performance anode materials for LIBs. This review highlights the computational progress in graphene and graphene composites to design better graphene-based anode materials for LIBs. Full article

Bamboo residues represent an abundant, renewable biomass feedstock that can be converted into hard carbon—an emerging anode material for sodium-ion batteries. This study presents a detailed techno-economic analysis of hard carbon production from bamboo residues across China’s ten most bamboo-rich provinces. Regional feedstock availability was estimated from provincial production statistics, while average transportation distances were derived using a square-root-area-based approximation method. The process includes hydrothermal pretreatment, acid washing, carbonization, graphitization, and ball milling. Material and energy inputs were estimated for each stage, and both capital and operating expenses were evaluated using a discounted cash flow model assuming a 15% internal rate of return. The resulting minimum selling price of bamboo-derived hard carbon ranges from 14.47 to 18.15 CNY/kg. Assuming 10% of bamboo residues can be feasibly collected and processed, these ten provinces could collectively support an annual hard carbon production capacity of approximately 1.04 million tons. The results demonstrate that bamboo residues are a strategically distributed and underutilized resource for producing cost-competitive hard carbon at scale, particularly in provinces with existing bamboo industries and supply chains. Full article