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Keywords = aluminum single crystals

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10 pages, 2813 KiB  
Article
The Effect of Doping with Aluminum on the Optical, Structural, and Morphological Properties of Thin Films of SnO2 Semiconductors
by Isis Chetzyl Ballardo Rodriguez, U. Garduño Terán, A. I. Díaz Cano, B. El Filali and M. Badaoui
J. Compos. Sci. 2025, 9(7), 358; https://doi.org/10.3390/jcs9070358 - 9 Jul 2025
Viewed by 323
Abstract
There is considerable interest in broadband nanomaterials, particularly transparent semiconductor oxides, within both fundamental research and technological applications. Historically, it has been considered that the variation in dopant concentration during the synthesis of semiconductor materials is a crucial factor in activating and/or modulating [...] Read more.
There is considerable interest in broadband nanomaterials, particularly transparent semiconductor oxides, within both fundamental research and technological applications. Historically, it has been considered that the variation in dopant concentration during the synthesis of semiconductor materials is a crucial factor in activating and/or modulating the optical and structural properties, particularly the bandgap and the parameters of the unit cell, of semiconductor oxides. Recently, tin oxide has emerged as a key material due to its excellent structural properties, optical transparency, and various promising applications in optoelectronics. This study utilized the ultrasonic spray pyrolysis technique to synthesize aluminum-doped tin oxide (ATO) thin films on quartz and polished single-crystal silicon substrates. The impact of varying aluminum doping levels (0, 2, 5, and 10 at. %) on morphology and structural and optical properties was examined. The ATO thin films were characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), and transmittance spectroscopy. SEM images demonstrated a slight reduction in the size of ATO nanoparticles as the aluminum doping concentration increased. XRD analysis revealed a tetragonal crystalline structure with the space group P42/mnm, and a shift in the XRD peaks to higher angles was noted with increasing aluminum content, indicating a decrease in the crystalline lattice parameters of ATO. The transmittance of the ATO films varied between 75% and 85%. By employing the transmittance spectra and the established Tauc formula the optical bandgap values of ATO films were calculated, showing an increase in the bandgap with higher doping levels. These findings were thoroughly analyzed and discussed; additionally, an effort was made to clarify the contradictory analyses present in the literature and to identify a doping range that avoids the onset of a secondary phase. Full article
(This article belongs to the Special Issue Optical–Electric–Magnetic Multifunctional Composite Materials)
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20 pages, 1938 KiB  
Article
Trifluoromethoxy- and Fluorobenzhydryl-Tuned Nickel Catalysts for Polyethylene Elastomers
by Ming Liu, Min Sun, Yanping Ma, Yizhou Wang, Mingfeng Li and Wen-Hua Sun
Molecules 2025, 30(13), 2706; https://doi.org/10.3390/molecules30132706 - 23 Jun 2025
Viewed by 460
Abstract
A series of para-trifluoromethoxy-substituted and fluorobenzhydryl-functionalized 1,2-bis(imine)acenaphthene ligands: 1-[2,6-{(4-F-C6H4)2CH}2-4-F3COC6H2N]-2-(ArN)C2C10H6 (Ar = 2,6-Me2C6H3 L1, 2,6-Et2C [...] Read more.
A series of para-trifluoromethoxy-substituted and fluorobenzhydryl-functionalized 1,2-bis(imine)acenaphthene ligands: 1-[2,6-{(4-F-C6H4)2CH}2-4-F3COC6H2N]-2-(ArN)C2C10H6 (Ar = 2,6-Me2C6H3 L1, 2,6-Et2C6H3 L2, 2,6-iPr2C6H3 L3, 2,4,6-Me3C6H2 L4, 2,6-Et2-4-MeC6H2 L5), were synthesized and used to generate their corresponding nickel(II) bromide complexes (Ni1Ni5). Elemental analysis, 19F NMR, and FT-IR spectroscopy were employed to characterize these five nickel complexes. Single-crystal X-ray diffraction of Ni2 and Ni4 confirmed distorted tetrahedral geometries. Upon activation with either EtAlCl2 (ethylaluminum dichloride) or EASC (ethyl aluminum sesquichloride), these complexes showed exceptional high activities (up to 22.0 × 106 g PE mol−1 (Ni) h−1) and remarkable thermal stability (4.82 × 106 g PE mol−1(Ni) h−1 at 80 °C) towards ethylene polymerization. The resulting polyethylenes are highly branched, with the type and extent of branches tunable by temperature, solvent, and co-catalyst choice. Moreover, these polymers demonstrated excellent tensile strength (σb up to 20.7 MPa) and elastic recovery (up to 58%), characteristic of thermoplastic elastomers (TPEs). These results highlight the dual role of trifluoromethoxy and fluorobenzhydryl groups in enhancing catalytic performance and polymer properties. Full article
(This article belongs to the Special Issue Featured Papers in Organometallic Chemistry—2nd Edition)
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34 pages, 12770 KiB  
Article
Immiscibility in Magma Conduits: Evidence from Granitic Enclaves
by Ya Tian, Guanglai Li, Yongle Yang, Chao Huang, Yinqiu Hu, Kai Xu and Ji Zhang
Minerals 2025, 15(7), 664; https://doi.org/10.3390/min15070664 - 20 Jun 2025
Viewed by 314
Abstract
Many granitic enclaves are developed in the volcanic channel of the Xiangshan volcanic basin. To explore their genesis, this study examined the petrography, geochemistry, LA-ICP-MS zircon U–Pb chronology, and zircon Hf isotopes of the granitic enclaves and compared them with the porphyroclastic lavas. [...] Read more.
Many granitic enclaves are developed in the volcanic channel of the Xiangshan volcanic basin. To explore their genesis, this study examined the petrography, geochemistry, LA-ICP-MS zircon U–Pb chronology, and zircon Hf isotopes of the granitic enclaves and compared them with the porphyroclastic lavas. In general, the granitic enclaves and porphyroclastic lavas have similar structures, and the rock-forming minerals and accessory minerals have relatively close compositions. In terms of rock geochemical characteristics, the granitic enclaves are richer in silicon and alkalis but have lower abundances of aluminum, magnesium, iron, and calcium than the porphyroclastic lavas. Rb, Th, K, Sm, and other elements are more enriched, whereas Ba, Ti, Nb, P, and other elements are more depleted. The granitic enclaves have lower rare earth contents (195.53 × 10−6–271.06 × 10−6) than the porphyroclastic lavas (246.67 × 10−6–314.27 × 10−6). The rare earth element distribution curves of the two are generally consistent, both right-leaning, and enriched with light rare earth patterns. The weighted average zircon U–Pb ages of two granitic enclave samples were 135.45 ± 0.54 Ma (MSWD = 0.62, n = 17) and 135.81 ± 0.60 Ma (MSWD = 0.40, n = 20), respectively, which are consistent with the weighted average age of a single porphyroclastic lava sample of 134.01 ± 0.53 Ma (MSWD = 2.0, n = 20). The zircons of the two kinds of rocks crystallize at almost the same temperature. The consistent trend of the rare earth element distribution curve of zircons in the granitic enclaves and the porphyroclastic lava samples indicates that the zircons of the two samples were formed in the same stage. The formation process of granitic enclaves may be that the lower crustal melt is induced to rise, and the crystallization differentiation occurs in the magma reservoir and is stored in the form of crystal mush, forming a shallow crystal mush reservoir. The crystal mush reservoir is composed of a large number of rock-forming minerals such as quartz, feldspar, and biotite, as well as accessory mineral crystals such as zircon and flowable intergranular melt. In the later stage of magma high evolution, a small and short-time magmatic activity caused a large amount of crystalline granitic crystal mush to pour into the volcanic pipeline. In the closed system of volcanic pipeline, the pressure and temperature decreased rapidly, and the supercooling degree increased, and the immiscibility finally formed pale granitic enclaves. Full article
(This article belongs to the Section Mineral Geochemistry and Geochronology)
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13 pages, 1302 KiB  
Article
Combined Experimental and DFT Study of Alumina (α-Al2O3(0001))-Supported Fe Atoms in the Limit of a Single Atom
by Ramazan T. Magkoev, Yong Men, Reza Behjatmanesh-Ardakani, Mohammadreza Elahifard, Ivan V. Silaev, Aleksandr P. Bliev, Nelli E. Pukhaeva, Anatolij M. Turiev, Vladislav B. Zaalishvili, Aleksandr A. Takaev, Tamerlan T. Magkoev, Ramazan A. Khekilaev and Oleg G. Ashkhotov
Nanomaterials 2025, 15(11), 804; https://doi.org/10.3390/nano15110804 - 27 May 2025
Viewed by 539
Abstract
To probe the properties of single atoms is a challenging task, especially from the experimental standpoint, due to sensitivity limits. Nevertheless, it is sometimes possible to achieve this by making corresponding choices and adjustments to the experimental technique and sample under investigation. In [...] Read more.
To probe the properties of single atoms is a challenging task, especially from the experimental standpoint, due to sensitivity limits. Nevertheless, it is sometimes possible to achieve this by making corresponding choices and adjustments to the experimental technique and sample under investigation. In the present case, the absolute value of the electronic charge the Fe atoms acquire when they are adsorbed on the surface of aluminum oxide α-Al2O3(0001) was measured by a set of surface-sensitive techniques: low-energy ion scattering (LEIS), Auger electron spectroscopy (AES), low-energy electron diffraction (LEED), and work function (WF) measurements, in combination with density functional theory (DFT) calculations. The main focus was the submonolayer coverage of Fe atoms in situ deposited on the well-ordered stoichiometric α-Al2O3(0001) 7 nm thick film formed on a Mo(110) crystal face. An analysis of the evolution of the Fe LVV Auger triplet upon variation of the Fe coverage shows that there is electronic charge transfer from Fe to alumina and that its value gradually decreases as the Fe coverage grows. The same trend is also predicted by the DFT results. Extrapolation of the experimental Fe charge value versus coverage plot yields an estimated value of a single Fe atom adsorbed on α-Al2O3(0001) of 0.98e (electron charge units), which is in reasonable agreement with the calculated value (+1.15e). The knowledge of this value and the possibility of its adjustment may be important points for the development and tuning of modern sub-nanometer-scale technologies of diverse applied relevance and can contribute to a more complete justification and selection of the corresponding theoretical models. Full article
(This article belongs to the Section Physical Chemistry at Nanoscale)
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10 pages, 3325 KiB  
Communication
Research on the Micromorphology of the Native Surface of 2-Inch Aluminum Nitride Single Crystals
by Ruixian Yu, Gang Zhao, Kai Jiang, Wenjing Tang, Lei Zhang and Wei Xia
Materials 2025, 18(5), 1147; https://doi.org/10.3390/ma18051147 - 4 Mar 2025
Viewed by 690
Abstract
High-quality 2-inch aluminum nitride (AlN) crystals were grown using a double-zone resistance heating system, and the growth mechanism of AlN bulk crystals was further investigated. It was found that during the growth process, the vapor pressure at the growth interface, as well as [...] Read more.
High-quality 2-inch aluminum nitride (AlN) crystals were grown using a double-zone resistance heating system, and the growth mechanism of AlN bulk crystals was further investigated. It was found that during the growth process, the vapor pressure at the growth interface, as well as the quality and structure of the seed crystal, was closely related to the growth conditions. The 2-inch AlN crystals were characterized using high-resolution X-ray diffraction (HRXRD) and optical microscopy. Optical microscopy observations of different regions on the native surface of the crystals revealed several morphologies, including regular step flow, irregular step flow, and domain-like structures. Comparisons showed that areas of the crystal surface with regular step-flow morphology exhibited high crystal quality, whereas the crystal quality decreased progressively as the step-flow morphology diminished. Therefore, the crystal quality can be preliminarily assessed through the surface morphology, providing guidance for improving the crystal growth process. Full article
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18 pages, 9036 KiB  
Article
Investigation on the Mechanism of Hot Deformation Behavior of Aluminum Single Crystals Based on Grain Orientation
by Suping Pan, Baishan Chen, Yuqiang Chen, Jiabei Xu, Dingding Lu and Wenhui Liu
Metals 2025, 15(3), 238; https://doi.org/10.3390/met15030238 - 24 Feb 2025
Viewed by 780
Abstract
Aluminum alloys are widely used in transportation industries due to their excellent specific strength, stiffness, and formability. Modifying the texture of aluminum alloys can further enhance their mechanical properties. This study explores the hot deformation behavior of high-purity aluminum single crystals (ASCs) with [...] Read more.
Aluminum alloys are widely used in transportation industries due to their excellent specific strength, stiffness, and formability. Modifying the texture of aluminum alloys can further enhance their mechanical properties. This study explores the hot deformation behavior of high-purity aluminum single crystals (ASCs) with Brass and Goss orientations. We examine the influence of crystal orientation on deformation mechanisms and establish hot processing maps to identify optimal conditions for microstructural evolution. The results highlight the distinct behaviors of Goss- and Brass-oriented ASCs, with Goss exhibiting greater dynamic recrystallization potential and Brass showing higher strain rate sensitivity at elevated temperatures. Full article
(This article belongs to the Special Issue Manufacture, Properties and Applications of Light Alloys)
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18 pages, 6546 KiB  
Article
Microstructure and Properties of AlxCr1−xCoFeNi High-Entropy Alloys Prepared by Spark Plasma Sintering
by Gang Li, Xiangran Meng, Chunpin Geng, Chongshuo Wang, Haifang Ren, Xiaoying Guo, Sinan Li and Ying Tao
Materials 2025, 18(4), 755; https://doi.org/10.3390/ma18040755 - 8 Feb 2025
Cited by 2 | Viewed by 1044
Abstract
CoCrFeNi high-entropy alloys represent a novel structural material with considerable application potential in a variety of fields, including aerospace, automobiles, ships, machining, energy, soft magnetic materials, and hydrogen storage materials. The present study investigates the impact of the Al element on the structure [...] Read more.
CoCrFeNi high-entropy alloys represent a novel structural material with considerable application potential in a variety of fields, including aerospace, automobiles, ships, machining, energy, soft magnetic materials, and hydrogen storage materials. The present study investigates the impact of the Al element on the structure and properties of the alloy. The preparation of the AlxCr1−xCoFeNi (x = 0.1, 0.2, 0.3, 0.4, 0.5) powders involved the use of a variety of elemental metal powders as raw materials and a mechanical alloying process at 350 rpm for 40 h. The sintering of the alloy powders was subsequently conducted using spark plasma sintering at 1000 °C. The microstructure of the alloys was analyzed using XRD, SEM, and EDS, and the properties were analyzed using a universal testing machine, a hardness measurement, friction and wear measurement, and an electrochemical workstation. The study shows that when x = 0.1, the crystal structure of Al0.1Cr0.9CoFeNi consists of a double FCC phase and a trace amount of σ phase. As the aluminum content increases, part of the FCC phase begins to transform to BCC. When x = 0.2~0.5, the alloy consists of a double FCC phase and a BCC phase and a trace amount of a sigma phase. As the BCC phase in the alloy increases, the tensile strength of the alloy increases, the ability to deform plastically decreases, and the hardness increases. The highest ultimate tensile strength of 1163.14 MPa is exhibited by Al0.5Cr0.5CoFeNi, while the minimum elongation is 26.98% and the maximum hardness value is 412.6 HV. In the initial stage of friction measurement, the wear mechanism of AlxCr1−xCoFeNi is adhesive wear. However, as the test time progresses, an oxide layer begins to form on the alloy’s surface, leading to a gradual increase in the friction coefficient. At this stage, the wear mechanism becomes a combination of both adhesive and abrasive wear. Once the oxidation process and the wear process have reached a dynamic equilibrium, the friction coefficient stabilizes, and the wear mechanism transitions to a state of abrasive wear. The Al0.1Cr0.9CoFeNi alloy demonstrates the lowest friction coefficient and wear rate, exhibiting values of 0.513 and 0.020 × 10−3 mm3/Nm, respectively, while the Al0.5Cr0.5CoFeNi alloy demonstrates the highest performance, with a self-corrosion voltage of 0.202 V in a 3.5 wt.% NaCl solution. The experimental findings demonstrate that, in the presence of a decline in the Cr element within a high-entropy alloy, an augmentation in the Al element can facilitate the transition of the FCC phase to the BCC phase within the alloy, thereby enhancing its mechanical properties. However, in the AlxCr1−xCoFeNi HEAs, the presence of the Cr-rich and Cr-poor phases invariably results in selective corrosion in a neutral NaCl solution. The corrosion resistance of this alloy is weaker than that of a single-phase solid solution alloy with a similar chemical composition that only undergoes pitting corrosion. Full article
(This article belongs to the Special Issue Fabrication, Characterization, and Application of High Entropy Alloy)
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12 pages, 4934 KiB  
Article
In Situ Study of the Temperature and Fluence Dependence of Yb2+ Luminescence in Yttrium Aluminum Garnet (YAG) Single Crystals
by Ruotong Chang, Yingjie Song, Hongtao Hu, Shasha Lv, Guangfu Wang and Menglin Qiu
Atoms 2025, 13(2), 13; https://doi.org/10.3390/atoms13020013 - 27 Jan 2025
Viewed by 757
Abstract
In this study, ion-beam-induced luminescence with 2 MeV H+ was used to excite YAG single crystals at different temperatures. Under several constant temperatures, the luminescence intensity of Yb2+ monotonically decreases with increasing fluence, eventually reaching approximately 35% of the initial intensity [...] Read more.
In this study, ion-beam-induced luminescence with 2 MeV H+ was used to excite YAG single crystals at different temperatures. Under several constant temperatures, the luminescence intensity of Yb2+ monotonically decreases with increasing fluence, eventually reaching approximately 35% of the initial intensity at a fluence of 3.5 × 1014 cm−2. The nonmonotonic evolution behavior of Yb2+ luminescence intensity with temperature can be effectively described by the intermediate-state model under consecutive temperature variations. The presence of an intermediate state may be the primary cause of the negative thermal quenching of Yb2+ luminescence. Yb2+ luminescence intensity decreased to 60% of the initial intensity when the temperature was continuously varied in the 100–300 K range, although the peak position remained rather stable. The luminescence of Yb2+ exhibits good radiation resistance and thermal stability in the experimental temperature range. Full article
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27 pages, 7814 KiB  
Review
Aluminum-Nitride-Based Semiconductors: Growth Processes, Ferroelectric Properties, and Performance Enhancements
by Luyi Wang, Jinhong Cheng, Ke Qu, Qingfeng Zhu, Bobo Tian and Zhenzhong Yang
Inorganics 2025, 13(2), 29; https://doi.org/10.3390/inorganics13020029 - 21 Jan 2025
Cited by 2 | Viewed by 2586
Abstract
Aluminum nitride (AlN)-based ferroelectric films offer significant advantages, including compatibility with CMOS back-end processes, potential for sustainable miniaturization, and intrinsic stability in the ferroelectric phase. As promising emerging materials, they have attracted considerable attention for their broad application potential in nonvolatile ferroelectric memories. [...] Read more.
Aluminum nitride (AlN)-based ferroelectric films offer significant advantages, including compatibility with CMOS back-end processes, potential for sustainable miniaturization, and intrinsic stability in the ferroelectric phase. As promising emerging materials, they have attracted considerable attention for their broad application potential in nonvolatile ferroelectric memories. However, several key scientific and technological challenges remain, including the preparation of single-crystal materials, epitaxial growth, and doping, which hinder their progress in critical ferroelectric devices. To accelerate their development, further research is needed to elucidate the underlying physical mechanisms, such as growth dynamics and ferroelectric properties. This paper provides a comprehensive review of the preparation methods of AlN-based ferroelectric films, covering AlN, Al1−xScxN, Al1−xBxN, YxAl1−xN, and ScxAlyGa1−x−yN. We systematically analyze the similarities, differences, advantages, and limitations of various growth techniques. Furthermore, the ferroelectric properties of AlN and its doped variants are summarized and compared. Strategies for enhancing the ferroelectric performance of AlN-based films are discussed, with a focus on coercive field regulation under stress, suppression of leakage current, fatigue mechanism, and long-term stability. Then, a brief overview of the wide range of applications of AlN-based thin films in electronic and photonic devices is presented. Finally, the challenges associated with the commercialization of AlN-based ferroelectrics are presented, and critical issues for future research are outlined. By synthesizing insights on growth methods, ferroelectric properties, enhancement strategies, and applications, this review aims to facilitate the advancement and practical application of AlN-based ferroelectric materials and devices. Full article
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16 pages, 4175 KiB  
Article
Antioxidant Behavior of Carbon/Carbon Composites with Hot Dip Plating and Electroplating for Single-Crystal Furnaces
by Zuxing Qi, Chaofan Du, Guoying Bao, Shan Wang, Dedong Gao, Haixing Lin and Yan An
Materials 2024, 17(23), 5798; https://doi.org/10.3390/ma17235798 - 26 Nov 2024
Viewed by 685
Abstract
In the Czochralski single-crystal silicon manufacturing industry, single-crystal furnaces often experience corrosion from silicon vapor, which reduces their operational lifespan. However, the preparation of metal coatings on the surface of C/C composites is challenging due to their low coefficient of thermal expansion and [...] Read more.
In the Czochralski single-crystal silicon manufacturing industry, single-crystal furnaces often experience corrosion from silicon vapor, which reduces their operational lifespan. However, the preparation of metal coatings on the surface of C/C composites is challenging due to their low coefficient of thermal expansion and the intricate structure of carbon fibers. To address this issue and achieve high-quality alloy coatings, Ni-Al and Ni-Al/Si composite coatings are successfully prepared on the surface of C/C composites through a combination of electroplating and hot-dip plating, and their oxidation behavior at elevated temperatures is thoroughly investigated. The experimental results indicate that the Ni-Al composite coatings exhibit superior antioxidant properties compared to Ni coatings following thermal shock experiments, thereby significantly enhancing the antioxidant performance of C/C composites. This improvement is attributed to the preferential oxidation of surface aluminum, which forms a dense Al2O3 layer in aerobic and high-temperature environments, effectively preventing oxygen from reaching the underlying matrix. During the oxidation process, coating elements migrate outward along the concentration gradient, while oxygen molecules diffuse inward. Simultaneously, aluminum atoms diffuse inward, and Ni atoms diffuse outward, where they partially dissolve with oxygen. The inner coating’s Ni enhances the bonding of the coating by connecting the substrate to the outer layer. Meanwhile, the added Si in the Ni-Al/Si composite coating further improves the antioxidant properties of the coating. Full article
(This article belongs to the Topic Advanced Manufacturing and Surface Technology)
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10 pages, 5511 KiB  
Article
Investigating Structural and Surface Modifications in Ion-Implanted 4H-SiC for Enhanced Dopant Distribution Analysis in Power Semiconductors
by Taehun Jang, Mirang Byeon, Minji Kang, Sang-Gil Lee, Ji Hyun Lee, Sang-Geul Lee, Won Ja Min and Tae Eun Hong
Materials 2024, 17(23), 5734; https://doi.org/10.3390/ma17235734 - 23 Nov 2024
Viewed by 1122
Abstract
This study aims to develop a reference material that enables precise management of dopant distribution in power semiconductors. We thoroughly investigate the structural and surface properties of 4H-silicon carbide (4H-SiC) single crystals implanted without annealing using aluminum (Al) and phosphorus (P) ions. Ion-implanted [...] Read more.
This study aims to develop a reference material that enables precise management of dopant distribution in power semiconductors. We thoroughly investigate the structural and surface properties of 4H-silicon carbide (4H-SiC) single crystals implanted without annealing using aluminum (Al) and phosphorus (P) ions. Ion-implanted 4H-SiC was thoroughly evaluated using advanced techniques, including X-ray diffraction (XRD), field emission transmission electron microscopy (FE-TEM), atomic force microscopy (AFM), time of flight medium energy ion scattering (ToF-MEIS), and secondary ion mass spectrometry (SIMS). The evaluated results indicate that, without post-annealing, ion-implanted 4H-SiC can serve as an effective reference material for the precise control of trace elements and the quantitative monitoring of dopant distribution in power semiconductor applications. Full article
(This article belongs to the Special Issue Advances in Materials Science for Engineering Applications)
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16 pages, 9088 KiB  
Article
The Analysis of the Compositional Uniformity of a Ti-Al Alloy during Electron Beam Cold Hearth Melting: A Numerical Study
by Yunpeng Wang, Yuchen Xin, Lei Gao, Wei Cao, Chong Ma, Shenghui Guo and Guo Chen
Metals 2024, 14(8), 884; https://doi.org/10.3390/met14080884 - 31 Jul 2024
Cited by 1 | Viewed by 1445
Abstract
The electron beam cold hearth melting (EBCHM) process is one of the key processes for titanium alloy production. However, EBCHM is prone to cause elemental volatilization and segregation during the melting of aluminum-containing titanium alloys such as Ti-6wt%Al-4wt%V. To gain deeper insights into [...] Read more.
The electron beam cold hearth melting (EBCHM) process is one of the key processes for titanium alloy production. However, EBCHM is prone to cause elemental volatilization and segregation during the melting of aluminum-containing titanium alloys such as Ti-6wt%Al-4wt%V. To gain deeper insights into the physical and chemical phenomena occurring during the EBCHM process, this paper establishes melting process models for the Ti-6wt%Al-4wt%V titanium alloy in a crystallizer with multiple overflow inlets. It examines the evolution of melt pool morphology, flow dynamics, heat transfer, and mass transfer during the casting process. The results indicate that the design of multi-overflow inlets can effectively suppress the longitudinal development of impact pits within the melt pool, thereby preventing the formation of solidification defects such as leaks in the melt. Concurrently, the diversion effect of multi-overflow inlets significantly enhances the elemental homogeneity within the melt pool. At a casting speed of 20 mm/min and a casting temperature of 2273 K, compared to a single overflow inlet, the design with three overflow inlets can reduce the depth of thermal impact pits within the crystallizer by 132 mm and decrease the maximum concentration difference in the Al element within the crystallizer by 0.933 wt.%. The aforementioned simulation results provide a theoretical basis for the control of metallurgical and solidification defects in large-scale titanium alloy ingots. Full article
(This article belongs to the Special Issue Advances in Lightweight Alloys)
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14 pages, 3583 KiB  
Article
Synthesis of 4A Zeolite Molecular Sieves by Modifying Fly Ash with Water Treatment Residue to Remove Ammonia Nitrogen from Water
by Zhuochun Huang, Yuantao Cai, Xiaoling Fan, Kai Ning, Xiaohong Yu, Shaocheng Zheng, Hansong Chen and Yunlong Xie
Sustainability 2024, 16(13), 5683; https://doi.org/10.3390/su16135683 - 3 Jul 2024
Cited by 5 | Viewed by 2170
Abstract
The widespread presence of ammonia nitrogen (NH4+–N) pollutants poses a serious threat to water environment health. In this study, a novel zeolite (WTR–CFA zeolite) with excellent adsorption performance is synthesized using CFA as the raw material and water treatment residue [...] Read more.
The widespread presence of ammonia nitrogen (NH4+–N) pollutants poses a serious threat to water environment health. In this study, a novel zeolite (WTR–CFA zeolite) with excellent adsorption performance is synthesized using CFA as the raw material and water treatment residue (WTR) as the aluminum source through an ultrasonic–assisted alkali melt hydrothermal method. Compared with traditional CFA–zeolite, WTR–CFA zeolite only generates 4A zeolite with a single crystal phase, and the peak shape is sharp, which results in better crystallization. WTR–CFA zeolite perfectly solves the technical problems of the low utilization rate and poor controllability of the crystal form in traditional artificially synthesized zeolites. The maximum NH4+–N adsorption capacity of WTR–CFA zeolite is 29.80 mg/g, which is higher than that of most adsorbents reported in previous studies. After five cycles of adsorption regeneration, the regeneration efficiency of WTR–CFA zeolite only decreased from 98.84% to 97.12%, which demonstrates excellent environmental value. The adsorption isotherms and kinetics of NH4+–N conform to the Langmuir model and quasi–second order kinetic model, respectively, which indicates that ion–exchange–dominant chemical adsorption plays a major role in the adsorption mechanism. In summary, this study combines the use of CFA and WTR resources with the treatment of aquatic pollution to reduce material synthesis costs, control the crystal structure of WTR–CFA zeolite, and increase adsorption capacity. This approach achieves the goals of “waste treatment and turning waste into treasure”. Full article
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12 pages, 5217 KiB  
Article
Effect of Al Content on Microstructure and Properties of AlxCr0.2NbTiV Refractory High-Entropy Alloys
by Rongbin Li, Qianqian Li, Zhixi Zhang, Rulin Zhang, Yue Xing and Doudou Han
Entropy 2024, 26(6), 435; https://doi.org/10.3390/e26060435 - 21 May 2024
Cited by 2 | Viewed by 1716
Abstract
High-temperature creep refers to the slow and continuous plastic deformation of materials under the effects of high temperatures and mechanical stress over extended periods, which can lead to the degradation or even failure of the components’ functionality. AlxCr0.2NbTiV (x [...] Read more.
High-temperature creep refers to the slow and continuous plastic deformation of materials under the effects of high temperatures and mechanical stress over extended periods, which can lead to the degradation or even failure of the components’ functionality. AlxCr0.2NbTiV (x = 0.2, 0.5, or 0.8) refractory high-entropy alloys were fabricated by arc melting. The effects of Al content on the microstructure of AlxCr0.2NbTiV alloys were studied using X-ray diffraction, scanning electron microscopy, and electron backscatter diffraction. The microhardness, compression properties, and nanoindentation creep properties of AlxCr0.2NbTiV alloys were also tested. The results show that the AlxCr0.2NbTiV series exhibits a BCC single-phase structure. As the Al content increases, the lattice constant of the alloys gradually decreases, and the intensity of the (110) crystal plane diffraction peak increases. Adding aluminum enhances the effect of solution strengthening; however, due to grain coarsening, the microhardness and room temperature compressive strength of the alloy are only slightly improved. Additionally, because the effect of solution strengthening is diminished at high temperatures, the compressive strength of the alloy at 1000 °C is significantly reduced. The creep mechanism of the alloys is predominantly governed by dislocation creep. Moreover, increasing the Al content helps to reduce the sensitivity of the alloy to the loading rate during the creep process. At a loading rate of 2.5 mN/s, the Al0.8Cr0.2NbTiV alloy exhibits the lowest creep strain rate sensitivity index (m), which is 0.0758. Full article
(This article belongs to the Special Issue Recent Advances in Refractory High Entropy Alloys)
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16 pages, 5209 KiB  
Article
Temperature-Induced Variations in Slip Behavior of Single Crystal Aluminum: Microstructural Analysis
by Cheng Tang, Dongfeng Shi and Jin Zhang
Materials 2024, 17(9), 2084; https://doi.org/10.3390/ma17092084 - 29 Apr 2024
Viewed by 1650
Abstract
The simultaneous increase in strength and plasticity of aluminum and its alloys at cryogenic temperatures has been shown in previous research, but the deformation mechanism was still unclear. Therefore, the purpose of this investigation was to reveal the relationship between slip behavior and [...] Read more.
The simultaneous increase in strength and plasticity of aluminum and its alloys at cryogenic temperatures has been shown in previous research, but the deformation mechanism was still unclear. Therefore, the purpose of this investigation was to reveal the relationship between slip behavior and mechanical response at low temperatures. A quasi-in situ scanning electron microscope was used to observe the evolution of slip bands in the selected aluminum single crystals with two typical orientations at 25 °C, −100 °C, and −180 °C. The results showed that irrespective of orientation, the density of the slip plane was increased with the decline in temperature, which inhibited slip localization and significantly improved plasticity and work hardening. In detail, at RT, the slip bands were widening until the micro-cracks were generated, causing early failure during deformation. When the temperature was decreased to −180 °C, the slip plane density was increased, and the deformation was more homogenous. Moreover, the slip mode was influenced by orientation and temperature. In particular, a single slip system was activated in the sample with the [112] orientation at all the temperatures investigated. Multiple slip systems were found to activate at 25 °C and −100 °C, and only the primary slip system was activated in the sample with [114] orientation at −180 °C. These findings deepen the understanding of slip behavior at cryogenic temperatures, providing new insights into the deformation mechanism of aluminum and its alloys. Full article
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