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40 pages, 1585 KiB  
Article
Potential of Hydrogen Fuel Cell Aircraft for Commercial Applications with Advanced Airframe and Propulsion Technologies
by Stanislav Karpuk, Yannik Freund and Richard Hanke-Rauschenbach
Aerospace 2025, 12(1), 35; https://doi.org/10.3390/aerospace12010035 - 9 Jan 2025
Cited by 4 | Viewed by 4430
Abstract
The present work demonstrates a comparative study of hydrogen fuel cells and combustion aircraft to investigate the potential of fuel cells as a visionary propulsion system for radically more sustainable medium- to long-range commercial aircraft. The study, which considered future airframe and propulsion [...] Read more.
The present work demonstrates a comparative study of hydrogen fuel cells and combustion aircraft to investigate the potential of fuel cells as a visionary propulsion system for radically more sustainable medium- to long-range commercial aircraft. The study, which considered future airframe and propulsion technologies under the Se2A project, was conducted to quantify potential emissions and costs associated with such aircraft and to determine the benefits and drawbacks of each energy system option for different market segments. Future technologies considered in the present work include laminar flow control, active load alleviation, new materials and structures, ultra-high bypass ratio turbofan engines, more efficient thermal management systems, and superconducting electric motors. A multi-fidelity initial sizing framework with coupled constraint and mission analysis blocks was used for parametric airplane sizing and calculations of all necessary characteristics. Analyses performed for three reference aircraft of different sizes and ranges concluded that fuel-cell aircraft could have operating cost increases in the order of 30% compared to hydrogen combustion configurations and were caused by substantial weight and fuel burn increases. In-flight changes in emissions of fuel cell configurations at high altitudes were progressively reduced from medium-range to long-range segments from being similar to hydrogen combustion for medium-range to 24% for large long-range aircraft, although fuel cell aircraft consume 22–30% more fuel than combustion aircraft. Results demonstrate a positive environmental impact of fuel cell propulsion for long-range applications, the possibilities of being a more emission-universal solution, if desired optimistic technology performance metrics are satisfied. The study also demonstrates progressively increasing technology requirements for larger aircraft, making the long-range application’s feasibility more challenging. Therefore, substantial development of fuel cell technologies for long-range aircraft is imperative. The article also emphasizes the importance of airframe and propulsion technologies and the necessity of green hydrogen production to achieve desired emissions. Full article
(This article belongs to the Special Issue Aircraft Design (SI-6/2024))
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23 pages, 8949 KiB  
Article
Optimized Design and Test of Geometrically Nonlinear Static Aeroelasticity Model for High-Speed High-Aspect-Ratio Wing
by Xing Li, Wei Qian, Ling Xiao, Xinyu Ai and Jun Liu
Aerospace 2024, 11(12), 1015; https://doi.org/10.3390/aerospace11121015 - 10 Dec 2024
Cited by 1 | Viewed by 896
Abstract
Large transport aircraft tend to adopt a wing layout with a high aspect ratio and swept-back angle due to the requirement of a high lift-to-drag ratio. Composite material is typically employed to ensure the light weight of the structure, causing serious static aeroelasticity [...] Read more.
Large transport aircraft tend to adopt a wing layout with a high aspect ratio and swept-back angle due to the requirement of a high lift-to-drag ratio. Composite material is typically employed to ensure the light weight of the structure, causing serious static aeroelasticity problems to the aircraft. When the airplane is flying in the transonic region, its aerodynamic load is very complex, and the large load leads to large deformation of the wing, triggering geometric nonlinear effects, which further affects the static aerodynamic elasticity characteristics of the wing. In this study, in order to study the static aeroelastic characteristics of the transonic flow of a high-aspect-ratio airfoil, a new design method of the scaled similar optimization model is described, and the change in the model lift coefficient due to geometrically nonlinear static aeroelasticity effects when the angle of attack is changed was investigated by using simulation and wind tunnel test methods. In order to ensure the accuracy of the wing shape when the model was deformed greatly, this study employed the structural design scheme of the wing with the skin as the main stiffness component, and the thicknesses of different regions of the skin were used as the design variables for the stiffness optimization design. The engineering algorithm of nonlinear finite elements was used in this study to calculate the curve of lift with the angle of attack considering the geometric nonlinear static aeroelasticity effect. The results show that the similarity optimization process employed in this study can be used to complete the design of the high-speed aerostatic wing test model, and the wind tunnel test results show that geometric nonlinearity has a large impact on the lift coefficient of the wing. Full article
(This article belongs to the Special Issue Aircraft Design and System Optimization)
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9 pages, 1900 KiB  
Communication
The Shear Performance of an Aircraft off Pin Made of Quartz Fiber Reinforced Phenolics: The Effect of the Fiber Distribution Property
by Ziwei Huang, Jianwei Ren, Yan Xia and Zhenyu Zhao
Materials 2024, 17(22), 5483; https://doi.org/10.3390/ma17225483 - 10 Nov 2024
Viewed by 1092
Abstract
Emergency breakaway pins (EBPs) have been widely used in aircraft, especially in the suspension connection between the engine device and the airfoil. Currently, the existing EBPs, which are made of metal materials, barely satisfy the lightweight requirement of the airplane industry. Thus, the [...] Read more.
Emergency breakaway pins (EBPs) have been widely used in aircraft, especially in the suspension connection between the engine device and the airfoil. Currently, the existing EBPs, which are made of metal materials, barely satisfy the lightweight requirement of the airplane industry. Thus, the construction of a novel EBP with quartz fiber reinforced phenolics is proposed in this study, and the shear response is examined experimentally using a double-sided shear test. The effect of the fiber distribution characteristic on the shear strength is then assessed quantitatively. The failure patterns, including the damage morphology of the two types of samples were then reconstructed using scanning electron microscopy (SEM). Experimental results showed that the breakaway composite pin fabricated by the laminated composite had a superior shear response than its counterpart with randomly distributed fibers for its uniaxially distributed fiber yarns provided a longer put-out damage trace that contributed to a higher shear-loading bearing capacity for the entire composite EBP. In specific, the average values of the shear strength and the shear stiffness for the former samples were higher by 61% and 22%, respectively, than that for the latter samples. Additionally, the composite EBP also has an excellent combination of lightweight advantage and stronger shear-bearing capacity over competing pins, providing novel insight for more secure designs for civil and military aviation. Full article
(This article belongs to the Special Issue Lightweight and High-Strength Sandwich Panel)
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23 pages, 7960 KiB  
Article
Novelty in Intelligent Controlled Oscillations in Smart Structures
by Amalia Moutsopoulou, Markos Petousis, Georgios E. Stavroulakis, Anastasios Pouliezos and Nectarios Vidakis
Algorithms 2024, 17(11), 505; https://doi.org/10.3390/a17110505 - 4 Nov 2024
Cited by 1 | Viewed by 936
Abstract
Structural control techniques can be used to protect engineering structures. By computing instantaneous control forces based on the input from the observed reactions and adhering to a strong control strategy, intelligent control in structural engineering can be achieved. In this study, we employed [...] Read more.
Structural control techniques can be used to protect engineering structures. By computing instantaneous control forces based on the input from the observed reactions and adhering to a strong control strategy, intelligent control in structural engineering can be achieved. In this study, we employed intelligent piezoelectric patches to reduce vibrations in structures. The actuators and sensors were implemented using piezoelectric patches. We reduced structural oscillations by employing sophisticated intelligent control methods. Examples of such control methods include H-infinity and H2. An advantage of this study is that the results are presented for both static and dynamic loading, as well as for the frequency domain. Oscillation suppression must be achieved over the entire frequency range. In this study, advanced programming was used to solve this problem and complete oscillation suppression was achieved. This study explored in detail the methods and control strategies that can be used to address the problem of oscillations. These techniques have been thoroughly described and analyzed, offering valuable insights into their effective applications. The ability to reduce oscillations has significant implications for applications that extend to various structures and systems such as airplanes, metal bridges, and large metallic structures. Full article
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22 pages, 11451 KiB  
Article
In Situ Experimental Analysis and Performance Evaluation of Airport Precast Concrete Pavement System Subjected to Environmental and Moving Airplane Loads
by Yoo Bong Kim and Seong-Min Kim
Materials 2024, 17(21), 5316; https://doi.org/10.3390/ma17215316 - 31 Oct 2024
Cited by 3 | Viewed by 1022
Abstract
The behavior of airport precast concrete pavement (APCP) involving new design and construction concepts was experimentally analyzed under environmental and moving airplane loads, and the long-term performance of the APCP was evaluated using fatigue failure analysis. The strain characteristics and curling behavior of [...] Read more.
The behavior of airport precast concrete pavement (APCP) involving new design and construction concepts was experimentally analyzed under environmental and moving airplane loads, and the long-term performance of the APCP was evaluated using fatigue failure analysis. The strain characteristics and curling behavior of the APCP under environmental loads were comprehensively analyzed. The APCP slabs exhibited a pronounced curling phenomenon similar to conventional concrete pavement slabs. The dynamic response of the APCP subjected to impact loads was analyzed by performing heavy weight deflectometer tests. The test results confirmed that the vertical deformation of the APCP was small and within the typical range of vertical deformation of conventional concrete pavement. The dynamic strain response of the APCP under moving airplane loads was then analyzed and the strain variation during day and night times was compared. The strains during the day were found to be significantly larger than those at night under airplane loads because of the curling phenomenon of the APCP slabs. Finally, the long-term performance of the APCP was evaluated using fatigue failure analysis based on the obtained behavior. Even using the most conservative fatigue failure prediction model, the service life of the APCP was ascertained to be more than 30 years. Based on the overall results of this study, it is concluded that the APCP, which is designed to reduce slab thickness by placing reinforcing bars in the slabs via reinforced concrete structural design, exhibits typical behavior of concrete pavements and can be successfully applied to airport pavement rehabilitation. Full article
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18 pages, 7021 KiB  
Article
Enhanced Fatigue Crack Detection in Complex Structure with Large Cutout Using Nonlinear Lamb Wave
by Suofeng Zhang, Yuan Liu and Shenfang Yuan
Sensors 2024, 24(21), 6872; https://doi.org/10.3390/s24216872 - 26 Oct 2024
Cited by 2 | Viewed by 1457
Abstract
The large cutout structure is a key component in the bottom skin of an airplane wing, and is susceptible to developing fatigue cracks under service loads. Early fatigue crack detection is crucial to ensure structural safety and reduce maintenance costs. Nonlinear Lamb wave [...] Read more.
The large cutout structure is a key component in the bottom skin of an airplane wing, and is susceptible to developing fatigue cracks under service loads. Early fatigue crack detection is crucial to ensure structural safety and reduce maintenance costs. Nonlinear Lamb wave techniques show significant potential in microcrack monitoring. However, nonlinear components are often relatively weak. In addition, a large cutout structure introduces complex boundary conditions for Lamb wave propagation, making nonlinear Lamb wave monitoring more challenging. This article proposes an integrated data processing method, combining phase inversion with continuous wavelet transform (CWT) to enhance crack detection in complex structures, with phase-velocity desynchronization adopted to suppress the material nonlinearity. Experiments on a large cutout aluminum alloy plate with thickness variations were conducted to validate the proposed method, and the results demonstrated its effectiveness in detecting fatigue cracks. Furthermore, this study found that nonlinear components are more effective than linear components in monitoring closed cracks. Full article
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17 pages, 3062 KiB  
Article
A Hinge Moment Alleviation Control Strategy for Morphing Tail Aircraft Based on a Data-Driven Method
by Rui Cao and Huitao Lyu
Actuators 2024, 13(9), 369; https://doi.org/10.3390/act13090369 - 19 Sep 2024
Viewed by 1389
Abstract
Morphing airplane technology is currently a focal point of research. For morphing airplanes, besides effective morphing strategies and control schemes, the hinge moment at the root of the vertical tail during morphing is a critical factor influencing flight safety. To prevent failure in [...] Read more.
Morphing airplane technology is currently a focal point of research. For morphing airplanes, besides effective morphing strategies and control schemes, the hinge moment at the root of the vertical tail during morphing is a critical factor influencing flight safety. To prevent failure in tail morphing due to excessive hinge moments, this paper analyzes the hinge moment characteristics of the variable vertical tail structure in high-speed flight, based on a flying wing model from the China Aerodynamics Research and Development Center. The proposed adaptive morphing tail hinge moment reduction (AMTHR) method is model-free, utilizing real-time data to dynamically adjust the rudder and reduce hinge moments without requiring prior knowledge of system dynamics. This method utilizes the concept of extremum-seeking control by introducing periodic perturbations to the system and adjusting the control input based on their impact on the output. This approach drives the output toward an extremum point, enabling real-time reduction of the vertical tail hinge moment. Finally, the simulation analysis is carried out under the conditions of no wind and gust disturbance, and the effect of this method on the load reduction of the tail hinge moment is verified. Full article
(This article belongs to the Special Issue Aerospace Mechanisms and Actuation—Second Edition)
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20 pages, 15120 KiB  
Article
Violence-YOLO: Enhanced GELAN Algorithm for Violence Detection
by Wenbin Xu, Dingju Zhu, Renfeng Deng, KaiLeung Yung and Andrew W. H. Ip
Appl. Sci. 2024, 14(15), 6712; https://doi.org/10.3390/app14156712 - 1 Aug 2024
Cited by 9 | Viewed by 3930
Abstract
Violence is a serious threat to societal health; preventing violence in airports, airplanes, and spacecraft is crucial. This study proposes the Violence-YOLO model to detect violence accurately in real time in complex environments, enhancing public safety. The model is based on YOLOv9’s Generalized [...] Read more.
Violence is a serious threat to societal health; preventing violence in airports, airplanes, and spacecraft is crucial. This study proposes the Violence-YOLO model to detect violence accurately in real time in complex environments, enhancing public safety. The model is based on YOLOv9’s Generalized Efficient Layer Aggregation Network (GELAN-C). A multilayer SimAM is incorporated into GELAN’s neck to identify attention regions in the scene. YOLOv9 modules are combined with RepGhostNet and GhostNet. Two modules, RepNCSPELAN4_GB and RepNCSPELAN4_RGB, are innovatively proposed and introduced. The shallow convolution in the backbone is replaced with GhostConv, reducing computational complexity. Additionally, an ultra-lightweight upsampler, Dysample, is introduced to enhance performance and reduce overhead. Finally, Focaler-IoU addresses the neglect of simple and difficult samples, improving training accuracy. The datasets are derived from RWF-2000 and Hockey. Experimental results show that Violence-YOLO outperforms GELAN-C. mAP@0.5 increases by 0.9%, computational load decreases by 12.3%, and model size is reduced by 12.4%, which is significant for embedded hardware such as the Raspberry Pi. Violence-YOLO can be deployed to monitor public places such as airports, effectively handling complex backgrounds and ensuring accurate and fast detection of violent behavior. In addition, we achieved 84.4% mAP on the Pascal VOC dataset, which is a significant reduction in model parameters compared to the previously refined detector. This study offers insights for real-time detection of violent behaviors in public environments. Full article
(This article belongs to the Section Computing and Artificial Intelligence)
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16 pages, 5268 KiB  
Article
Experimental Tests and Numerical Analysis of Aerodynamic Properties of the Composite-Made Jet-Propelled Aerial Target
by Michał Frant, Łukasz Kiszkowiak, Maciej Majcher and Piotr Zalewski
Materials 2024, 17(14), 3575; https://doi.org/10.3390/ma17143575 - 19 Jul 2024
Cited by 1 | Viewed by 1046
Abstract
The design of an aircraft’s internal structure, and therefore the appropriate choice of material type, is a direct function of the performed tasks and the magnitude and type of the acting loads. The design of a durable aircraft structure with appropriate stiffness and [...] Read more.
The design of an aircraft’s internal structure, and therefore the appropriate choice of material type, is a direct function of the performed tasks and the magnitude and type of the acting loads. The design of a durable aircraft structure with appropriate stiffness and lightness requires knowledge of the loads that will be applied to the structure. Therefore, this paper presents the results of an aerodynamic experimental test and numerical analysis of a newly designed jet-propelled aerial target. The experimental tests were carried out in a low-speed wind tunnel for a wide range of angles of attack and sideslips. Moreover, they were performed for various configurations of the airplane model. In addition, the results of the experimental test were supplemented with the results of the numerical analysis performed using computational fluid dynamics methods. During numerical analysis, specialized software based on solving partial differential equations using the Finite Volumes Method was used. This article presents the methodology of the conducted research. The results of the aerodynamic analysis are presented in the form of diagrams showing the aerodynamic force and moment components as a function of the angle of attack and sideslip. In addition, qualitative results of the flow around the plane have been presented. The results obtained prove that the adopted methods are sufficient to solve these types of problem. The aerial system was positively verified during the qualification tests of the system at the Polish Air Force training range and finally received the type certificate. Full article
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15 pages, 11252 KiB  
Article
Mechanical Properties of Carbon Fiber-Reinforced Plastic with Two Types of Bolted Connections at Low Temperatures
by Hua Li, Feng Guo, Chenglin Han, Wei Su and Shuqi Wen
Polymers 2024, 16(12), 1715; https://doi.org/10.3390/polym16121715 - 16 Jun 2024
Cited by 3 | Viewed by 2306
Abstract
Carbon fiber-reinforced plastic (CFRP) is frequently utilized as a bolted joint material in aircraft applications because of its high specific strength and specific modulus. Therefore, the performance of CFRP under −50° is significant. Here, we discuss the specimens of two bolted connections (single-nailed [...] Read more.
Carbon fiber-reinforced plastic (CFRP) is frequently utilized as a bolted joint material in aircraft applications because of its high specific strength and specific modulus. Therefore, the performance of CFRP under −50° is significant. Here, we discuss the specimens of two bolted connections (single-nailed and double-nailed) used for static load tensile and tensile fatigue tests. We obtained the failure curves and fatigue life relationships of the specimens with two different connection methods at different tightening torques (2 N/m, 4 N/m, and 6 N/m) and low room temperatures. Our analysis reveals the effect of the bolt tightening torque and temperature on the structural mechanical properties of a CFRP bolted joint. It provides a data reference for researchers to design a composite bolted joint structure in an airplane flight environment. Full article
(This article belongs to the Special Issue Polymer Composites: Design, Manufacture and Characterization)
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19 pages, 2813 KiB  
Article
Thermal Vibration of Thick FGM Conical Shells by Using Third-Order Shear Deformation Theory
by Chih-Chiang Hong
Materials 2024, 17(10), 2403; https://doi.org/10.3390/ma17102403 - 16 May 2024
Cited by 3 | Viewed by 1046
Abstract
A time-dependent third-order shear deformation theory (TSDT) approach on the displacements of thick functionally graded material (FGM) conical shells under dynamic thermal vibration is studied. Dynamic equations of motion with TSDT for thick FGM conical shells are applied directly with the partial derivative [...] Read more.
A time-dependent third-order shear deformation theory (TSDT) approach on the displacements of thick functionally graded material (FGM) conical shells under dynamic thermal vibration is studied. Dynamic equations of motion with TSDT for thick FGM conical shells are applied directly with the partial derivative of variable R*θ in the curve coordinates (x, θ, z) instead of y in the Cartesian coordinates (x, y, z) for thick FGM plates, where R* is the middle-surface radius at any point on conical shells. The generalized differential quadrature (GDQ) numerical method is used to solve the dynamic differential equations in equilibrium matrix forms under thermal loads. It is the novelty of the current study to identify the parametric effects of shear correction coefficient, environment temperature, TSDT model, and FGM power law index on the displacements and stresses in the thick conical shells only subjected to sinusoidal heating loads. The physical parts with values on the length-to-thickness ratio equals 5, and 10 FGMs can be used in an area of an airplane engine that usually operates near more than 1000 K of temperatures when the thermal stress is considered and affected. The important findings of the presented study are listed as follows. The values of normal stress are in decreasing tendencies with time in cases when the coefficient c1 equals 0.925925/mm2 in TSDT and length-to-thickness ratio equals 5. The shear stress values in x plane z direction on the minor middle-surface radius (r) equals the major middle-surface radius (R) over 8 and length-to-thickness ratio equals to 5 can withstand T = 1000 K of pressure. Full article
(This article belongs to the Special Issue Mechanical Behavior of Advanced Engineering Materials)
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16 pages, 7470 KiB  
Article
Computational Mechanics for Turbofan Engine Blade Containment Testing: Fan Case Design and Blade Impact Dynamics by Finite Element Simulations
by Víctor Tuninetti and Héctor Sepúlveda
Aerospace 2024, 11(5), 333; https://doi.org/10.3390/aerospace11050333 - 24 Apr 2024
Cited by 7 | Viewed by 4052
Abstract
The harsh environment during airplane take-off and flights with complex operating conditions require a high dynamic and impact resistance capability of airplane engines. The design, development, and performance evaluation of new turbofan engines are generally performed through numerical simulations before a full-scale model [...] Read more.
The harsh environment during airplane take-off and flights with complex operating conditions require a high dynamic and impact resistance capability of airplane engines. The design, development, and performance evaluation of new turbofan engines are generally performed through numerical simulations before a full-scale model or prototype experiment for certification. Simulations of fan blade containment tests can reduce trial–error testing and are currently the most convenient and inexpensive alternative for design; however, certification failure is always a risk if the calibration of material models is not correctly applied. This work presents a three-dimensional computational model of a turbofan for designing new engines that meet the certification requirements under the blade containment test. Two calibrated Johnson–Cook plasticity and damage laws for Ti64 are assessed in a simulation of a turbofan blade containment test, demonstrating the ability of the models to be used in the safe design of aircraft engine components subjected to dynamic impact loads with large deformations and adequate damage tolerance. Full article
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20 pages, 10611 KiB  
Article
Numerical Analysis of the Wing Leading Edge Electro-Impulse De-Icing Process Based on Cohesive Zone Model
by Fangping Ma, Zhengtao Zhu, Di Wang and Xiaoming Jin
Appl. Sci. 2024, 14(7), 2777; https://doi.org/10.3390/app14072777 - 26 Mar 2024
Cited by 1 | Viewed by 1560
Abstract
Aircraft icing has historically been a critical cause of airplane crashes. The electro-impulse de-icing system has a wide range of applications in aircraft de-icing due to its lightweight design, low energy consumption, high efficiency, and other advantages. However, there has been little study [...] Read more.
Aircraft icing has historically been a critical cause of airplane crashes. The electro-impulse de-icing system has a wide range of applications in aircraft de-icing due to its lightweight design, low energy consumption, high efficiency, and other advantages. However, there has been little study into accurate wing electric-impulse de-icing simulation methods and the parameters impacting de-icing efficacy. Based on the damage mechanics principle and considering the influence mechanisms of interface debonding and ice fracture on ice shedding, this paper establishes a more accurate numerical model of wing electric-impulse de-icing using the Cohesive Zone Model (CZM). It simulates the process of electric-impulse de-icing at the leading edge of the NACA 0012 wing. The numerical results are compared to the experimental results, revealing that the constructed wing electro-impulse de-icing numerical model is superior. Lastly, the effects of varying ice–skin interface shear adhesion strengths, doubler loading positions, and impulse sequences on de-icing effectiveness were studied. The de-icing rate is a quantitative description of the electro-impulse’s de-icing action, defined in the numerical model as the ratio of cohesive element deletions to the total elements at the ice–skin interface. The findings reveal that varying shear adhesion strengths at the ice–skin interface significantly impact the de-icing effect. The de-icing rate steadily falls with increasing shear adhesion strength, from 66% to 56%. When two, four, and seven impulses were applied to doubler two, the de-icing rates were 59%, 71%, and 71%, respectively, significantly increasing the de-icing efficiency compared to when impulses were applied to doubler one. Doubler one and two impulse responses are overlaid differently depending on the impulse sequences, resulting in varying de-icing rates. When the impulse sequence is 20 ms, the superposition results are optimal, and the de-icing rate reaches 100%. These studies can guide the development and implementation of a wing electric-impulse de-icing system. Full article
(This article belongs to the Special Issue Focus on Fatigue and Fracture of Engineering Materials, Volume II)
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16 pages, 2521 KiB  
Article
Testing a Generalized Two-Equation Turbulence Model for Computational Aerodynamics of a Mid-Range Aircraft
by Viola Rossano and Giuliano De Stefano
Appl. Sci. 2023, 13(20), 11243; https://doi.org/10.3390/app132011243 - 13 Oct 2023
Cited by 8 | Viewed by 2939
Abstract
The generalized k-ω formulation provides a relatively new flexible eddy-viscosity Reynolds-averaged Navier–Stokes modeling approach to turbulent flow simulation, where free coefficients allow for fine-tuning and optimal adjusting of the turbulence closure procedure. The present study addressed the calibration of this versatile [...] Read more.
The generalized k-ω formulation provides a relatively new flexible eddy-viscosity Reynolds-averaged Navier–Stokes modeling approach to turbulent flow simulation, where free coefficients allow for fine-tuning and optimal adjusting of the turbulence closure procedure. The present study addressed the calibration of this versatile model for the aerodynamic design of an innovative mid-range commercial airplane by carrying out a series of simulations for varying model coefficients. Comparing the different solutions with each other, as well as with reference experimental and higher-fidelity numerical data, the performance of the generalized procedure in predicting the aerodynamic loading on the aircraft model was systematically examined. While drawing particular attention to the high-lift regime, the set of model parameters giving the best results was practically determined. Full article
(This article belongs to the Special Issue Application of Computational Fluid Dynamics to Aerodynamics)
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16 pages, 5715 KiB  
Article
Development of an Instantaneous Loading Impact Test System for Containment of a Nuclear Power Plant during Aircraft Impact on Steel Bar Joints
by Wanxu Zhu, Shiyuan Liang, Kefei Jia, Quanxi Shen and Dongwen Wu
Materials 2023, 16(10), 3892; https://doi.org/10.3390/ma16103892 - 22 May 2023
Viewed by 2258
Abstract
As major projects such as nuclear power plants continuously increase, it is inevitable that loopholes will arise in safety precautions. Airplane anchoring structures, comprising steel joints and acting as a key component of such a major project, directly affect the safety of the [...] Read more.
As major projects such as nuclear power plants continuously increase, it is inevitable that loopholes will arise in safety precautions. Airplane anchoring structures, comprising steel joints and acting as a key component of such a major project, directly affect the safety of the project due to their resistance to the instant impact of an airplane. Existing impact testing machines have the limitations of being unable to balance impact velocity and impact force, as well as having inadequate control of impact velocity; they cannot meet the requirements of impact testing for steel mechanical connections in nuclear power plants. This paper discusses the hydraulic-based principle of the impact test system, adopts the hydraulic control mode, and uses the accumulator as the power source to develop an instant loading test system suitable for the entire series of steel joints and small-scale cable impact tests. The system is equipped with a 2000 kN static-pressure-supported high-speed servo linear actuator, a 2 × 22 kW oil pump motor group, a 2.2 kW high-pressure oil pump motor group, and a 9000 L/min nitrogen-charging accumulator group, which can test the impact of large-tonnage instant tensile loading. The maximum impact force of the system is 2000 kN, and the maximum impact rate is 1.5 m/s. Through the impact testing of mechanical connecting components using the developed impact test system, it was found that the strain rate of the specimen before failure was not less than 1 s−1, meeting the requirements of the technical specifications for nuclear power plants. By adjusting the working pressure of the accumulator group, the impact rate could be controlled effectively, thus providing a strong experimental platform for research in the field of engineering for preventing emergencies. Full article
(This article belongs to the Special Issue Manufacturing Technology, Materials and Methods)
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