Search Results (36)

To address the technical problems of broad droplet size spectrum, insufficient atomization uniformity, and spray drift in plant protection unmanned aerial vehicle (UAV) applications, this study developed a novel two-stage aerial electrostatic spraying device based on the coupled mechanisms of hydraulic atomization and electrostatic induction, and, through the integration of three-dimensional numerical simulation and additive manufacturing technology, a new two-stage inductive charging device was designed on the basis of the traditional hydrodynamic nozzle structure, and a synergistic optimization study of the charging effect and atomization characteristics was carried out systematically. With the help of a charge ratio detection system and Malvern laser particle sizer, spray pressure (0.25–0.35 MPa), charging voltage (0–16 kV), and spray height (100–1000 mm) were selected as the key parameters, and the interaction mechanism of each parameter on the droplet charge ratio (C/m) and the particle size distribution (Dv50) was analyzed through the Box–Behnken response surface experimental design. The experimental data showed that when the charge voltage was increased to 12 kV, the droplet charge-to-mass ratio reached a peak value of 1.62 mC/kg (p < 0.01), which was 83.6% higher than that of the base condition; the concentration of the particle size distribution of the charged droplets was significantly improved; charged droplets exhibited a 23.6% reduction in Dv50 (p < 0.05) within the 0–200 mm core atomization zone below the nozzle, with the coefficient of variation of volume median diameter decreasing from 28.4% to 16.7%. This study confirms that the two-stage induction structure can effectively break through the charge saturation threshold of traditional electrostatic spraying, which provides a theoretical basis and technical support for the optimal design of electrostatic spraying systems for plant protection UAVs. This technology holds broad application prospects in agricultural settings such as orchards and farmlands. It can significantly enhance the targeted deposition efficiency of pesticides, reducing drift losses and chemical usage, thereby enabling agricultural enterprises to achieve practical economic benefits, including reduced operational costs, improved pest control efficacy, and minimized environmental pollution, while generating environmental benefits. Full article

Agricultural spraying, despite modern technological advances, still poses the problem of downwind spray drift, which contributes to environmental contamination and ecological imbalance, which are critical sustainability concerns. This study investigated the effect of lateral wind on different unmanned aerial vehicle (UAV) spraying systems under semi-controlled conditions, additionally evaluating the impact of four tank-mix adjuvants (drift reduction agents (DRAs)) at varying concentrations on spray effectiveness, droplet size, and deposition compared to water as a control. By examining UAV-specific spray dynamics, this research provides insights into sustainable drift reduction strategies that minimize environmental impacts. For the UAV spraying performance trials, three UAVs with different spraying configurations were tested, TTA M6E, XAG XP2020, and DJI T30, to identify the most effective system for minimizing downwind spray drift. For the DRA effectiveness trials, four commercially available adjuvants were evaluated at different concentrations utilizing the T30 UAV, which was chosen because it produces the highest proportion of fine droplets. The DRA products included an ionic/non-ionic surfactant (DRA No. 1), silicone-based wetting agents (DRA Nos. 2 and 3), and a silicone-based spreader-adhesive (DRA No. 4). This study showed that, among the tested UAV spray systems, M6E and XP2020 performed better in low-wind conditions, while T30 was more suitable for stable target area deposition in windy conditions but produced higher quantities of fine droplets prone to drifting further. Lateral wind contributes significantly to spray drift, as shown by the results, with increased wind speed causing an additional drift of up to 2 m downwind for all systems. The study also showed that all the tested DRAs exhibit the potential to mitigate drift and improve crop coverage, contributing to more efficient resource use and reduced environmental impacts. All the DRA products either reduce the drift distance by up to 3 m or decrease the deposition by up to 67% compared to water. However, DRA No. 1 showed the best results out of all the tested products in terms of drift control, while DRA No. 4 showed the best target area coverage and adequate drift control capabilities. More field research is required to validate the effectiveness in real-life application scenarios. In summary, the following management measures can be used to control droplet drift using UAV spraying systems, in order of importance: selecting a UAV and nozzles that are optimal for the specific requirements of the spraying task, planning applications in correlation with lateral wind speed, and the use of DRAs. Full article

Effective spraying is an important component of precision agriculture, directly influencing the efficiency of the spray materials. Despite their potential, optimal settings for sprayer drones remain underexplored due to limited research data. This study evaluates the effects of various flight heights and nozzle types on spray characteristics in cotton, soybean, and sugarcane crops using an unmanned aerial vehicle (UAV) sprayer. Three different flight heights and two or three nozzle types were evaluated for their impacts on spray deposition, coverage percentage, and droplet size distribution at three different canopy levels of these crops. The results indicated that lower flight heights significantly increased spray deposition and coverage in the upper canopy levels of cotton and sugarcane. Centrifugal nozzles consistently produced greater coverage and spray deposition in sugarcane. Some significant interactions among these factors were also explored. The findings highlight the potential for UAV sprayers to optimize spraying in crops with various morphologies by adjusting flight height and nozzle type. Full article

The nozzle is a crucial component in unmanned aerial vehicle (UAV) sprayers. The centrifugal nozzle offers unique advantages; however, there is a scarcity of published research regarding the structural parameters, spraying parameters, and practical applications specifically for UAV spraying. Furthermore, there is a need for UAV-specific nozzles that demonstrate high efficiency and excellent atomization performance. In this present study, a multi-disc centrifugal nozzle (MCN) capable of controlling droplet size was designed and optimized. The droplet size spectra with different atomizing discs were tested, and indoor and field tests were conducted to investigate the atomization and spray deposition characteristics of the MCN. It was found that the MCN with six atomizing discs with a curved groove, a disc angle of 120°, and a disc diameter of 77 mm demonstrated better atomizing performance. The volume median diameter was 96–153 μm, and the relative span was 1.0–1.3. Compared with the conventional hydraulic nozzle, this nozzle increased the effective spray swath width from 2.5–3.0 m to 4.0–5.0 m and promoted the average deposition rate by 132.4% at a flying height of 1.0 m and a flying speed of 3.0 m/s, which tends to raise the operation efficiency by four to five times. This study can provide a reference for the design and optimization of centrifugal nozzles for a UAV sprayer and the selection of operating parameters in aerial spraying operations. Full article

At present, research on aerial spraying operations with UAVs mainly focuses on the deposition outcomes of droplets, with insufficient depth in the exploration of the movement process of droplet deposition. The movement characteristics of droplet deposition as the most fundamental factors affecting the effectiveness of pesticide application by UAVs are of great significance for improving droplet deposition. This study takes flat spray nozzles as the research object, uses the Particle Image Velocimetry (PIV) technique to obtain movement data of water droplet deposition under the influence of rotor flow fields, and investigates the variation characteristics of droplet deposition speed under different influencing factors. The results show that the deposition speed and the distribution area of high-speed (>12 m/s) particles increase with the increase of rotor speed, spraying pressure, and nozzle size. When the rotor speed increases from 0 r/min to 1800 r/min, the average increase in maximum droplet deposition speed for nozzle models LU120-02, LU120-03 and LU120-04 is 33.26%, 19.02%, and 7.62%, respectively. The rotor flow field significantly increases the number of high-speed droplets, making the dispersed droplet velocity distribution more concentrated. When the rotor speed is 0, 1000, 1500, and 1800 r/min, the average decay rates of droplet deposition speed are 36.72%, 20.00%, 15.47%, and 13.21%, respectively, indicating that the rotor flow field helps to reduce the decrease in droplet deposition speed, enabling droplets to deposit on the target area at a higher speed, reducing drift risk and evaporation loss. This study’s results are beneficial for revealing the mechanism of droplet deposition movement in aerial spraying by plant protection UAVs, improving the understanding of droplet movement, and providing data support and guidance for precise spraying operations. Full article

Electric multirotor plant protection unmanned aerial vehicles (UAVs) are widely used in China for efficient and precise plant protection at low altitude for low volumes. Unstructured farmland in China has various types of obstacles, and UAVs usually use a detour path to avoid obstacles due to flight altitude limitations. However, existing UAV spray systems do not spray when in obstacle neighborhoods during obstacle avoidance, resulting in insufficient droplet coverage and reduced plant protection quality in the area. To improve the droplet coverage in obstacle neighborhoods, this article carries out a study of side spray technology with an electric quadrotor UAV, and proposes the design and development of a side spray device. The relationship between the obstacle avoidance path of the UAV and the spray pattern of the side spray device and their effect on droplet coverage in obstacle neighborhoods was explored. An accurate measurement method of the relative position between the UAV and obstacles was proposed. Spray angle calculations and nozzle selection for the side spray device were carried out in conjunction with the relative position. A rotor wind field simulation model was designed based on the lattice Boltzmann method (LBM), and the spatial layout of the side spray device on the UAV was designed based on the simulation results. To explore suitable spray patterns for the side spray device, comparative experiments of droplet coverage in obstacle neighborhoods were carried out under different environments, spray patterns, and flight parameter combinations. The relationship between the flight parameter combinations and the distribution uniformity of droplets and the effective swath width of the side spray device was explored. The experimental results were analyzed by an analysis of variance (ANOVA) and a relationship model was obtained. The results showed that the side spray device can effectively improve droplet coverage in obstacle neighborhoods compared to a device without side spray using the same flight parameter combinations. The effective swath width in obstacle neighborhoods can be increased by a minimum of 6.35%, maximum of 35.32%, and average of 15.25% using the side spray device. The error between the predicted values of the relational model and the field experiment results was less than 15%. The results verify the effectiveness and rationality of the method proposed in this article. This study can provide technical and theoretical references for improving the plant protection quality of UAVs in obstacle environments. Full article

On a mounted laboratory stand, comparative tests were carried out on the effectiveness of spraying wheat plants with liquid using a multi-rotor drone. The study was undertaken with and without propeller rotations. The lack of rotations simulated spraying by a ground sprayer. The height of the drone’s displacement above the plants was similar to that of the nozzles above the plants used when spraying with field sprayers, 0.5 m and 1.0 m. The speed of the drone movement was 0.57 and 1.0 m·s⁻¹. The effects of the height and speed of the drone’s movement and the impact of the airflow on the volume and uniformity of the liquid application on the plants were assessed. In addition, changes in the transverse distribution of liquid volume in the droplet stream and the transverse distribution of the air velocity in its stream were evaluated. The liquid was sprayed at a constant pressure of 0.2 MPa. The study’s results show that the low height of the drone displacement not only had a strong effect on increasing the liquid volume applied to the plants but also improved the uniformity of application at plant levels. It was also noticed that, at a height of 0.5 m, there was a significant irregularity in the air stream under the drone. Full article

The operational parameters of plant protection unmanned aerial vehicles (UAVs) significantly impact spraying effectiveness, but the underlying mechanism remains unclear. This paper conducted a full factorial experiment with varying flight speeds, heights, and nozzle flow rates to collect parameter space data. Using the Kriging surrogate model, we characterized this parameter space and subsequently optimized the average deposition rate and coefficient of variation by employing a variable crossover (mutation) probability multi-objective genetic algorithm. In the obtained Pareto front, the average sedimentation rate is no less than 46%, with a maximum of 56.08%, and the CV coefficient is no more than 13.91%, with a minimum of only 8.42%. These optimized parameters enhance both the average deposition rate and spraying uniformity compared to experimental data. By employing these optimized parameters in practical applications, a balance between the maximum average deposition rate and minimum coefficient of variation can be achieved during UAV spraying, thereby reducing pesticide usage, promoting sustainable agriculture, and mitigating instances of missed spraying and re-spraying. Full article

Given the problems such as insufficient control on pests and diseases or pesticide damage on plants caused by uneven distribution of pesticide droplets during the current application process by UAVs, this paper designed novel uniform application equipment with nozzles swinging horizontally based on a UAV platform in order to improve the distribution uniformity of droplets volume. Nozzles swinging periodically are able to increase the overlap probability of spray fans generated from nozzles. It is helpful to further the spray deposition uniformity improvement. Through droplet motion analysis, CFD simulation, and spray tests, it was determined that the key factors affecting uniformity were the oscillating rod length, spray height, and nozzle angle. The best parameter combination was explored as the length of 175 mm, the height of 1.5 m, and the angle of 15°. Based on this combination, the prototype was produced and installed on the UAV platform. A field test was carried out to verify its performance. The results showed that the CV of the improved UAV was 26.41%, which was 6.43 percentage points lower than the traditional UAV, and the decrease was 19.58%, meaning that it is feasible to use this equipment to improve uniformity. Full article

Agricultural unmanned aerial vehicles (UAVs), increasingly integral to crop protection through spraying operations, are significantly influenced by their downwash fields, which in turn affect the distribution of spray droplets. The key parameters impacting spray deposition patterns are the velocity of the downwash airflow and its spatial extent. Understanding the interplay of these parameters can enhance the efficacy of UAV applications in agriculture. Previous research has predominantly focused on downwash airflow velocity, often neglecting the spatial scope of the downwash. This paper presents an applied foundational study grounded in the compressible Reynolds-averaged Navier–Stokes (RANS) equations. Leveraging a dependable $k$-$\epsilon$ turbulence model and dynamic mesh technology, it develops an effective three-dimensional computational fluid dynamics (CFD) approach to analyze the downwash field’s distribution characteristics during UAV hover. To validate the CFD method, a visualization test was conducted using EPS (expanded polystyrene foam) balls dispersed in the airspace beneath the UAV, illustrating the airflow’s spatial distribution. Additionally, a parameter η was introduced to quantify changes in the wind field’s range, enabling the mapping of the cross-sectional area of the downwash airflow at various velocities within the UAV’s airspace. The study reveals that the downwash field’s overall shape evolves from a “four-point type” to a “square-like” and then to an “ellipse-like” configuration. Lower downwash airflow velocities exhibit a more rapid expansion of the wind field area. High-velocity downwash areas are concentrated beneath each rotor, while lower-velocity zones coalesce under each rotor and extend downward, forming a continuous expanse. Within the UAV’s downwash area, the deposition of droplets is more pronounced. At a given nozzle position, an increase in downwash airflow velocity correlates with greater droplet deposition within the downwash field. This research bridges a gap in downwash field studies, offering a solid theoretical foundation for the development of future UAV downwash field models. Full article

Utilizing agricultural UAVs for pesticide and insecticide spraying is an effective measure for plant protection. However, achieving effective coverage on the back side of target is often challenging. To address this issue, this study combined a contact-charging spraying system with a UAV to develop an electrostatic plant protection UAV system. Upon activating the electrostatic component, strong electrostatic effects were observed at the nozzle, altering the distribution of the liquid flow; the distribution within the liquid flow became more homogeneous, while the edge regions experienced electrostatic repulsion, leading to changes in droplet size and an increase in droplet density. In the central area, droplet size reduced from 159 μm to 135 μm, while in the edge area, it changed from no value to 120 μm. During field tests using the UAV, the results showed an increase of 1.0 m in effective spray width (at a flight height of 4.0 m), indicating that the charges and propellor wind field contributed to the diffusion of droplets towards the edges. Additionally, the droplet density increased by an average of 19.7 droplets/cm², and the overall deposition increased by 0.12 μL/cm², resulting in an approximate three-fold increase compared to conventional spray, which aids in insect control and reduces pesticide usage. Full article

The use of unmanned aerial vehicles (UAVs) for pesticide application has increased substantially. However, there is a lack of technical information regarding the optimal operational parameters. The aim of this study was to evaluate the quality of pesticide application on a soybean crop using a UAV employing different spray nozzles. The experiments were conducted using a completely randomized design with four treatments and eight repetitions. The trial was conducted in a soybean growing area during the soybean reproductive stage (1.1 m tall). The treatments included aerial application (rate: 10 L hm⁻²) using an Agras MG1-P UAV with XR 11001 (flat fan), AirMix 11001 (air-induction flat fan), and COAP 9001 (hollow cone spray) nozzles; for comparison, ground application (rate of 100 L hm⁻²) using a constant pressure knapsack sprayer with an XR 110015 (flat fan) nozzle was performed. The deposition was evaluated by quantifying a tracer (brilliant blue) using spectrophotometry and analyzing the droplet spectrum using water-sensitive paper. Furthermore, the application quality was investigated using statistical process control methodology. The best deposition performance was exhibited by the application via UAV using the COAP 9001 and AirMix 11001 nozzles. For all the treatments, the process remained under statistical control, indicating commendable adherence to quality standards. The aerial application provided greater penetration of the spray into the crop canopy. With the use of the UAV, the coverage on the water-sensitive paper was <1%; moreover, the AirMix 11001 and XR 110015 nozzles had the lowest drift potential. Full article

In orchard plant protection application, an anti-drift strategy can effectively reduce drift in the non-target area, reduce spray drift in the environment, and avoid spray leakage and overspraying. To clarify the future development direction of orchard plant protection mechanization technology, this review introduces the development status of an anti-drift spray nozzle and the impact of different types of spray nozzles on the potential of drift, and then, it analyzes the research progress on air-assisted spraying, recycling spraying, profiling spraying, target variable spraying technologies, and plant protection UAVs. It also provides a general analysis of the above spraying technologies on the amount of drift and the impact of pesticide deposition. Finally, combined with the characteristics of orchard plant protection, the paper presents the research and development of anti-drift nozzles, pesticide adjuvant, air-assisted spraying technology, electrostatic, recycling spraying technology, profiling and target variable spraying technology, and plant protection UAVs. The review provides a reference for the development of an anti-drift strategy for orchard plant protection production. Full article

In the current study, an unmanned aerial vehicle (UAV) was selected for agricultural spraying, with two nozzles, two insecticides and three spraying volumes as the spraying variables; this paper explores the impact of spraying volume on the droplet deposition in alfalfa fields. Furthermore, by comparing the control effect of spraying insecticides on alfalfa leaf weevils and the safety of pasture by UAV, the aim is to establish efficient pesticide spraying techniques for pest control in alfalfa fields, providing guidance for the green control of alfalfa leaf weevils. The effective droplet proportion of the fan-shaped nozzle (SX11001VS) was higher than that of the hollow conical nozzle (TX-VK4), and increasing the spraying volume cannot significantly improve that situation. When the spraying volume increased from 22.5 L/ha to 45.0 L/ha, the average droplet coverage, density and deposition of the two types of nozzles increased with the spraying volume. However, when the spraying volume was 30.0 L/ha and 45.0 L/ha, the average deposition of the two types of nozzles was similar. The control effect of chlorantraniliprole on alfalfa leaf weevils sprayed by using a UAV was higher than that of spinosad. There was a positive correlation between the spraying volume and the control effect, and the prevention effect of the hollow conical nozzle was better than that of the fan-shaped nozzle. The residues of chlorantraniliprole in alfalfa plants after spraying increased with the spraying volume, whether a fan-shaped nozzle or a hollow conical nozzle was used. Full article

The yield of coffee plants depends on several factors, and the leaf nutrition is one of the most important. The form of application of leaf fertilizers used is expensive considering the application efficacy and the efficacy of adherence and absorption of nutrients. The objective of this work was to evaluate the effect of configurations of operational parameters of centrifugal nozzle rotation and operational height on the application efficacy and efficacy of absorption of leaf fertilizers in Conilon coffee plants. The coverage, density, and deposition of spray droplets were efficacy parameters evaluated through water-sensitive paper tags and artificial targets. The efficacy of the macronutrients applied was confirmed through leaf analyses at 15 and 30 days after application. The application efficacy with a height of flight of 2.0 m and rotation of 10,000 rpm was the most adequate, with coverage of 12.4% and density of droplets of 127 droplets cm⁻². The application of foliar fertilizers by UAV provided a distribution in newer leaves in which the absorption of macronutrients was greater, and the flight height of 2.0 m and rotation of the centrifugal nozzle of 10,000 rpm resulted in the best efficacy parameters. Full article