Search Results (803)

100 nm thick TiO₂/TiN bilayers with varying thickness ratios were deposited via reactive sputtering of a Ti target in controlled oxygen and nitrogen atmospheres. Post-deposition annealing in air at 600 °C was performed to induce nitrogen diffusion through the oxygen-deficient TiO₂ layer. The resulting changes in morphology and chemical environment were investigated in detail using transmission electron microscopy (TEM), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and UV-Vis spectroscopy. Detailed TEM and XPS analyses have confirmed nitrogen diffusion across the TiO₂ layer, with surface nitrogen concentration and the ratio of interstitial to substitutional nitrogen dependent on the TiO₂/TiN mass ratio. Optical studies demonstrated modifications in optical constants and a reduction of the effective bandgap from 3.2 eV to 2.6 eV due to new energy states introduced by nitrogen doping. Changes in surface free energy induced by nitrogen incorporation showed a correlation to nitrogen doping sites on the surface, which had positive effects on overall photocatalytic activity. Photocatalytic activity, assessed through methylene blue degradation, showed enhancement attributed to nitrogen doping. Additionally, deposition of a 5 nm gold layer on the annealed sample enabled investigation of synergistic effects between nitrogen doping and gold incorporation, resulting in further improved photocatalytic performance. These findings establish the TiO₂/TiN bilayer as a versatile platform for supporting thin gold films with enhanced photocatalytic properties. Full article

Transparent conductive oxides (TCOs) have become essential components in a broad range of modern devices, including smartphones, flat-panel displays, and photovoltaic cells. Currently, indium tin oxide (ITO) is used in approximately 90% of these devices. However, ITO prices continue to rise due to the limited supply of indium (In), making the development of alternative materials for TCOs indispensable. Therefore, this study highlights the latest advances in creating new, affordable materials, with a focus on aluminum-doped zinc oxide (AZO). Over the last few decades, this material has been widely studied to improve its physical properties, particularly its low electrical resistivity, which can affect the performance of various devices. Now, it is close to replacing ITO due to several advantages including cost-effectiveness, stability under hydrogen plasma, low processing temperatures, and lack of toxicity. Besides that, in comparison to other TCOs such as IZO, IGZO, or IZrO, AZO achieved a low electrical resistivity (10⁻⁵ ohm cm) while maintaining a high transparency across the visible spectrum (over 85%). Additionally, due to the increasing development of technologies utilizing such materials, it is essential to develop more effective techniques for producing TCOs on a larger scale. Additionally, due to the increasing development of technologies utilizing such materials, it is essential to develop more effective techniques for producing TCOs on a larger scale. This review emphasizes the potential of AZO as a cost-effective and scalable alternative to ITO, highlighting key advancements in deposition techniques such as pulsed laser deposition (PLD). Full article

Aiming to contribute to environmental remediation strategies, this work proposes a novel fabrication of photoelectrocatalytic electrodes containing a BiOI coating deposited onto non-conductive glass (NCG) for CO₂ conversion applications. When BiOI electrodes are not deposited onto fluorine-doped tin oxide (FTO) or indium tin oxide (ITO) conductive supports, the electrochemical measurements enable the registration of the (photo)electrochemical response for bare BiOI, thereby excluding remnant signals from the conductive supports and reporting an exclusive and proper photoelectrocatalytic BiOI response. A systematic procedure was carried out to improve the physicochemical properties of BiOI through a simple variation in the amount of reagents employed in a solvothermal synthesis, thus increasing the crystallite size and surface area of the resulting material (BiOI-X3-20wt.%). The tailored BiOI coating on a non-conductive support showed activity in performing CO₂ photoelectroreduction under UV–Vis irradiation in aqueous media. Finally, the BiOI-X3-20wt.% sample was evaluated for photocatalytic CO₂ conversion in gaseous media, producing CO as the primary reaction product. This study confirms that BiOI is a suitable and easily synthesized material, with potential applications for CO₂ capture and conversion when employed as a photoactive coating for environmental remediation. Full article

Although the field of industrial coatings grows rapidly, some classic solutions do not lose their relevance. In this work, the creation and study of a TiN coating are described, taking into account the influence of two important factors in the process—deposition temperature and N₂ flow rate. The method shown here could also be applied to other coatings, especially in the initial stage of their development. Full article

Stainless steel (SS) is one of the materials most commonly utilized for fabrication of medical implants and its properties are often improved by deposition of protective coatings. This study investigates certain physico-chemical and biological properties of SS substrate coated with multilayer thin film consisting of titanium nitride and silver layers (TiN-Ag film). TiN-Ag films were deposited on the surface of AISI 316 SS substrate by a combination of cathodic arc evaporation and DC magnetron sputtering. SS substrate was analyzed by TEM, while deposited coatings were analyzed by SEM, EDS and wettability measurements. Also, mitochondrial activity assay, and osteogenic and chondrogenic differentiation were performed on dental pulp stem cells (DPSCs). SEM and EDS revealed excellent adhesion between coatings’ layers, with the top layer predominantly composed of Ag, which is responsible for antibacterial properties. TiN-Ag film exhibited moderately hydrophilic behaviour which is desirable for orthopedic implant applications. Biological assays revealed significantly higher mitochondrial activity and enhanced osteogenic and chondrogenic differentiation of DPSC on TiN-Ag films compared to TiN films. The newly designed TiN-Ag coatings showed a great potential for the surface modification of SS implants, and further detailed investigations will explore their suitability for application in clinical practice. Full article

Transparent conductive electrodes (TCEs) are essential components in modern optoelectronic devices, including organic light-emitting diodes and solar cells, sensors, and flexible displays. Indium tin oxide has been the dominant material for TCEs due to its high transparency and conductivity. However, its brittleness, high cost, and increasingly limited availability pose significant challenges for electronics. Crack-template (CT)-assisted fabrication has emerged as a promising technique to develop metal mesh-based TCEs with superior mechanical flexibility, high conductivity, and excellent optical transmittance. This technique leverages the spontaneous formation of random and continuous microcrack networks in sacrificial templates, followed by metal deposition (e.g., Cu, Ag, Al, etc.), to produce highly conductive, scalable, and low-cost electrodes. Various crack formation strategies, including controlled drying of polymer suspensions, mechanical strain engineering, and thermal processing, have been explored to tailor electrode properties. Recent studies have demonstrated that crack-templated TCEs can achieve transmittance values exceeding 85% and sheet resistances below 10 Ω/sq, with mesh line widths as low as ~40 nm. Moreover, these electrodes exhibit enhanced stretchability and robustness under mechanical deformation, outperforming ITO in bend and fatigue tests. This review aims to explore recent advancements in CT engineering, highlighting key fabrication methods, performance metrics across different metals and substrates, and presenting examples of its applications in optoelectronic devices. Additionally, it will examine current challenges and future prospects for the widespread adoption of this emerging technology. Full article

The use of unmanned aerial vehicle (UAV) pesticide spraying technology in precision agriculture is becoming increasingly important. However, traditional spraying methods struggle to address the precision application need caused by the canopy differences of fruit trees in orchards. This study proposes a UAV orchard variable-rate spraying method based on canopy volume. A DJI M300 drone equipped with LiDAR was used to capture high-precision 3D point cloud data of tree canopies. An improved progressive TIN densification (IPTD) filtering algorithm and a region-growing algorithm were applied to segment the point cloud of fruit trees, construct a canopy volume-based classification model, and generate a differentiated prescription map for spraying. A distributed multi-point spraying strategy was employed to optimize droplet deposition performance. Field experiments were conducted in a citrus (Citrus reticulata Blanco) orchard (73 trees) and a litchi (Litchi chinensis Sonn.) orchard (82 trees). Data analysis showed that variable-rate treatment in the litchi area achieved a maximum canopy coverage of 14.47% for large canopies, reducing ground deposition by 90.4% compared to the continuous spraying treatment; variable-rate treatment in the citrus area reached a maximum coverage of 9.68%, with ground deposition reduced by approximately 64.1% compared to the continuous spraying treatment. By matching spray volume to canopy demand, variable-rate spraying significantly improved droplet deposition targeting, validating the feasibility of the proposed method in reducing pesticide waste and environmental pollution and providing a scalable technical path for precision plant protection in orchards. Full article

The tin dioxide (SnO₂) thin films in this work were prepared by using plasma-enhanced atomic layer deposition (PEALD), and a systematic analysis was conducted to evaluate the influence of post-deposition annealing at various temperatures in a nitrogen–hydrogen mixed atmosphere on their surface morphology, optical behavior, and electrical performance. The SnO₂ films were characterized by using X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and Hall effect measurements. With increasing annealing temperatures, the SnO₂ films exhibited enhanced crystallinity, a higher oxygen vacancy (O_V) peak area ratio, and improved mobility and carrier concentration. These enhancements make the annealed SnO₂ films highly suitable as electron transport layers (ETLs) in perovskite solar cells (PSCs), providing practical guidance for the design of high-performance PSCs. Full article

The Dulong deposit in Wenshan, southeastern Yunnan Province, is rich in zinc, tin, and copper resources, accompanied by rare metals such as indium and silver. It is a particularly important indium production base, with reserves of approximately 7000 tons, ranking first globally. Enrichment and recovery of indium-bearing minerals are mainly achieved through mineral processing technology. However, the recovery rate of indium in the Dulong concentrator remains relatively low, and there is an insufficient understanding of its occurrence state and distribution characteristics, resulting in marked indium resource wastage. Here, we conducted a systematic process mineralogy study on indium-bearing polymetallic ore in the Dulong concentrator. The average grade of indium in the ore is 43.87 g/t, mainly occurring in marmatite (63.63%), supplemented by that in silicate minerals (23.31%), chalcopyrite (7.84%), and pyrrhotite (4.22%). The indium has a relatively dispersed distribution, which is inconducive to enrichment and recovery. The substitution mechanism of indium in marmatite was investigated using laser ablation inductively coupled plasma mass spectrometry. This revealed a positive correlation between indium and copper, allowing us to revise the substitution relationship to: ${\mathrm{Zn}}_x\mathrm{S}+{\mathrm{Cu}}^{+}+{\mathrm{In}}^{3+}\to {\mathrm{Zn}}_{\mathrm{x}-2}\mathrm{CuInS}+2{\mathrm{Zn}}^{2+}$ or ${\mathrm{Zn}}_{\mathrm{x}-1}\mathrm{FeS}+{\mathrm{Cu}}^{+}+{\mathrm{In}}^{3+}\to {\mathrm{Zn}}_{\mathrm{x}-2}\mathrm{CuInS}+{\mathrm{Zn}}^{2+}+{\mathrm{Fe}}^{2+}$. Electron probe microanalysis revealed the presence of roquesite (CuInS₂), an independent indium mineral not previously reported from this deposit. Our detailed investigation of the Dulong concentrator mineral processing technology showed that the recovery rate of indium from marmatite is currently poor, at only 48.01%. To improve the comprehensive utilization rate of indium resources, it will be necessary to further increase the recovery rate from marmatite and explore the flotation recovery of indium from chalcopyrite and pyrrhotite. Full article

This study investigates the development and sensing profile of synthetic melanin nanoparticle-coated electrodes for the electrochemical detection of heavy metals, including lead (Pb), cadmium (Cd), cobalt (Co), zinc (Zn), nickel (Ni), and iron (Fe). Synthetic melanin films were prepared in situ by the deacetylation of diacetoxy indole (DAI) to dihydroxy indole (DHI), followed by the deposition of DHI monomers onto indium tin oxide (ITO) and glassy carbon electrodes (GCE) using cyclic voltammetry (CV), forming a thin layer of synthetic melanin film. The deposition process was characterized by electrochemical quartz crystal microbalance (EQCM) in combination with linear sweep voltammetry (LSV) and amperometry to determine the mass and thickness of the deposited film. Surface morphology and elemental composition were examined using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). In contrast, Fourier-transform infrared (FTIR) and UV–Vis spectroscopy confirmed the melanin’s chemical structure and its polyphenolic functional groups. Differential pulse voltammetry (DPV) and amperometry were employed to evaluate the melanin films’ electrochemical activity and sensitivity for detecting heavy metal ions. Reproducibility and repeatability were rigorously assessed, showing consistent electrochemical performance across multiple electrodes and trials. A comparative analysis of ITO, GCE, and graphite electrodes was conducted to identify the most suitable substrate for melanin film preparation, focusing on stability, electrochemical response, and metal ion sensing efficiency. Finally, the applicability of melanin-coated electrodes was tested on in-house heavy metal water samples, exploring their potential for practical environmental monitoring of toxic heavy metals. The findings highlight synthetic melanin-coated electrodes as a promising platform for sensitive and reliable detection of iron with a sensitivity of 106 nA/ppm and a limit of quantification as low as 1 ppm. Full article

Se-doped CdTe thin films were grown employing a simple two-electrode electrochemical deposition method using glass/tin-doped indium oxide (glass/ITO). Cadmium acetate dihydrate [Cd (CH₃CO₂)₂. 2H₂O], selenium dioxide (SeO₂), and tellurium dioxide (TeO₂) were used as precursors. Instruments including X-ray diffraction for structural investigation, UV-Vis spectrophotometry for optical properties, and scanning probe microscopy for morphological properties were employed to investigate the physico-chemical characteristics of the resulting Se-doped CdTe thin-film. The films are polycrystalline with a cubic phase, according to X-ray diffraction (XRD) data. More ions are deposited on the substrate, which makes the material more crystalline and intensifies the characteristic peaks that are seen. It is observed from the acquired optical characterization that the film’s bandgap is greatly influenced by the deposition time. The bandgap dropped from 1.92 to 1.62 as the deposition period increased from 25 to 45 min, making the film more transparent and absorbing less light at shorter deposition durations. Images from scanning electron microscopy (SEM) show that the surface morphology is homogenous with closely packed grains and that the grain forms become less noticeable as the deposition time increases. This work is novel in that it investigates the influence of the deposition time on the structural, optical, and morphological properties of Se-doped CdTe thin films deposited using a cost-effective, simplified two-electrode electrochemical method—a fabrication route that remains largely unexplored for this material system. Full article

Chemical nanosensors based on tin dioxide (SnO₂) and zinc oxide (ZnO) nanoparticles (NPs) were developed and characterized for the detection of low concentrations of atmospheric pollutants, such as nitrogen dioxide (NO₂) and carbon monoxide (CO). The sensing layers were prepared using three fabrication methods: drop-casting, electrospray, and spark ablation coupled with an inertial impaction printer, to compare their performance. Multiple surface characterization techniques were carried out to investigate the surface morphology and elemental composition of the deposited layers such as SEM (scanning electron microscopy) and XPS (X-ray photoelectron spectroscopy) analyses. UV light photoactivation enabled the sensors to detect ultra-low concentrations of the target gases at room temperature (100 ppb NO₂ and 1 ppm CO). The measurements were conducted at 50% relative humidity to simulate real environmental conditions. All sensors were capable of detecting the target gases. Drop-casting is the simplest and most cost-effective technique, but it is also the least reproducible. In contrast, sensors based on the spark ablation technique achieved more homogeneous sensing layers, with practically no nanoparticle agglomeration, resulting in devices with lower noise and drift in their electrical response. Full article

Narrow-vein deposits have historically been valuable in producing gold, tin, copper, silver, lead, and zinc. Developing these mineral resources is sometimes challenging due to economic and safety concerns. Given the small to medium scale of production, narrow-vein mining could be labor-intensive with increased exposure of the miners to hazardous conditions. A safe, mechanized, efficient, and sustainable method can be invaluable to operators looking to develop narrow-vein mineral resources. The comminution circuit (consisting of crushing and grinding) is downstream of most mineral resources’ extraction processes. Comminution is significantly energy-intensive, consuming almost half of the energy supplied to a mineral-processing activity. Thus, several engineers have investigated the continued development of sustainable narrow-vein mining and comminution technologies. This journal article focuses on a developed innovative, safe, mechanized, and continuous narrow-vein mining technology that has further made accessing narrow-vein deposits more economically feasible and efficient while reducing dilution of ores. The article also extensively presents the impact of this new mining approach on the daily production of the operation and the observed particle size distributions of the day-to-day operational output. Subsequently, the article evaluates and presents the impact of the new procedure of mineral extraction on the resultant size of the cuttings generated as well as the expected energy input of the comminution process downstream of the mining operation. The novelty of the mining method upon which this work is based is improved capital expenditure and reduced dilution. With the new mining method, otherwise-uneconomic narrow-vein deposits can be accessed. Full article

To improve the performance of superhard ceramic composites, this study aims to develop a dense, phase-pure, and uniform TiN coating on cubic boron nitride (cBN) particles with a target thickness of at least 150 nm. TiN coatings were applied using atomic layer deposition (ALD) alone, as well as a combined ALD/chemical vapor deposition (CVD) process. While ALD produced uniform and dense coatings, the thickness remained below 50 nm. The combined ALD/CVD approach achieved greater thicknesses up to 500 nm, though coating homogeneity remained a challenge. Optimization efforts, including increased ALD cycles and reduced CVD pressure, led to improved coating uniformity, with 25%–30% of particles coated to thicknesses ≥ 80 nm. Structural analysis confirmed dense, pore-free TiN_1−x layers for all synthesized powders. In contrast, the commercial reference powder showed a non-uniform, multiphase coating (α − Ti, Ti₂N, and TiN_0.53) with defects. While the ALD/CVD powders exhibited better phase purity than the commercial sample, further optimization is needed to achieve consistent coatings above 150 nm. These results suggest the ALD/CVD route is promising for producing coatings suitable for use in ceramic matrix composites. Full article

Atomic layer deposition (ALD) has emerged as an essential technique, enabling the deposition of titanium nitride (TiN), which is renowned for its exceptional metal diffusion barrier properties. Improving within-wafer uniformity has become increasingly important to actively transition from lab-scale process development to wafer manufacturing. We considered the effect of gas velocity on thickness uniformity through computational fluid dynamics (CFD) simulations. Gas velocity was controlled by varying equipment design parameters, and it was confirmed that the resulting reduction in velocity improved both velocity and thickness uniformity. To validate the simulation results, an ALD reactor was experimentally performed under the same design and process conditions. The measured thickness of the deposited films confirmed an improvement in thickness uniformity, and the cause of the thickness reduction was further investigated. This study demonstrates that controlling gas velocity prov ides valuable insights into improving thickness uniformity in the ALD reactor. It confirms the effectiveness of simulations in overcoming the limitations associated with considering various process and equipment variables, which can be time-consuming and costly. Furthermore, it emphasizes the importance of integrating flow dynamic simulations with process evaluations to contribute to the advancement of semiconductor manufacturing technologies. Full article