Search Results (707)

The magmatic Ni-Co-Cu mineralization in the Iken deposit in the central part of the Kun-Manie complex, Amur Oblast, Russia, hosted by an olivine-bearing websterite, is of a low-sulfide type. The fine-grained disseminations of base metal sulfides (BMS), dominantly pyrrhotite, pentlandite (a major source of Ni of industrial importance), and chalcopyrite, are followed by a scarce Pd-Pt-Ag mineralization. Elevated contents of Al in orthopyroxene (mean 2.78 wt.% Al₂O₃) along with Al–Na enrichment in clinopyroxene (diopside; mean 5.10 wt.% Al₂O₃) are associated with highly aluminous compositions of low-chromium members of the spinel–hercynite series. High levels of TiO₂ in kaersutite and titanian phlogopite also reflect a pronounced degree of fractionation of the ore-forming melt. Minor portions of sulfide melt are distributed evenly as a result of immiscibility at advanced stages of orthopyroxene crystallization, after the formation of olivine. Differentiated grains of droplet-like BMS largely settled in situ close to grain boundaries of orthopyroxene or occupied interstitial spaces of pyroxenes and olivine in association with spinel–hercynite and fluorapatite. A combination of late saturation in S with relatively quick cooling rates of the hypabyssal body prevented the effective settlement and accumulation of sulfide droplets in the ore zone. The well-developed lamellae of troilite (Fe₅₀S₅₀) exsolved from the host pyrrhotite Fe₄₈S₅₂ during subsolidus cooling, as a consequence of a low-temperature reaction triggered by a sudden drop in fO₂. An influx of mantle-derived fluid bearing CO₂, CO, and CH₄ with the rising magma could be the primary cause of the fO₂ reduction. Also, graphite-bearing metasedimentary rocks could have been assimilated. Tiny grains of minerals of noble metals (moncheite and merenskyite with essential amounts of melonite component, sperrylite, hessite, alloy Au_63.2Ag_36.8, and argentopentlandite) deposited late in a fluid-enriched medium under submagmatic conditions. Full article

High-entropy alloys (HEAs) are a transformative class of materials with remarkable structural and functional properties. Solid-state processing techniques, such as high-energy ball milling, are being increasingly used for their production. In these processes, the use of a process control agent (PCA) seems to be essential to prevent excessive cold welding and agglomeration; however, the influence of different PCAs on alloy formation remains insufficiently understood. This study systematically examined the effects of the PCA type, milling configuration, and elemental substitution on HEAs mechanosynthesis. A non-equiatomic alloy, Al₁₀Cr₁₂Fe₃₅Mn₂₃Ni₂₀ (selected for its known single-phase Face Center Cubic (FCC) behavior), was used to explore the PCA and mill-type effects. The alloy was synthesized in a planetary mill (Fritsch Pulverisette 7) and a vibratory mill (SPEX 8000M) using diverse PCAs, including liquid (methanol, ethanol, isopropyl, and n-heptane) and solid (stearic acid and sodium chloride) agents. In addition, lightweight equiatomic alloys MgAlTiNi(Co,Cr,Fe) were used to explore the influence of different PCAs and the effect of elemental substitution under similar PCA conditions as those used with the equiatomic alloy. The products were characterized using X-ray diffraction, scanning electron microscopy, thermogravimetric analysis, and differential thermal analysis techniques. The results highlighted that the PCA selection, milling configuration, and alloy chemistry influenced the phase evolution, particle size distribution, and thermal behavior. The results provide insights into the mechanosynthesis of selected high-entropy alloys produced under different PCA and milling conditions. Full article

CoCrFeNi-based high-entropy alloys (HEAs) have shown great potential for widespread applications in aerospace, chemical, and medical equipment fields due to their high strength, wear resistance, corrosion resistance, and thermal stability. In the present study, a series of Ni₂CoCrFeV_xCu_y alloys were designed to obtain a ductile FCC matrix suitable for ceramic-particle reinforcement. Subsequently, two representative reinforcement strategies, namely, in situ TiC formation and direct TiN nanoparticle addition, were employed to investigate their effects on the microstructure and mechanical properties of the alloy. The results showed that Ni₂CoCrFeV_0.5Cu_0.2 exhibited the best strength–ductility balance, with a tensile elongation of 51.8% among the designed alloys. Besides, the comprehensive performance of high-entropy alloys can be effectively enhanced by in situ generation of TiC and addition of TiN particles. The in situ synthesized TiC exhibited a finer and more uniform distribution than the directly added TiN particles, resulting in a more favorable strength–ductility balance under the present processing conditions. Full article

High-entropy alloy (HEA) coatings exhibit enhanced chemical stability when doped with carbon, primarily due to the strong bonding between carbon and transition metals. Typical transition metals used in these coatings include Cr, Fe, Co, Ni, Cu, Ti, V, W, Nb, Ta, and Zr. Owing to their excellent chemical stability, HEA coatings are widely employed to protect component surfaces operating in highly corrosive environments. Against this backdrop, the present study investigates the effect of carbon doping introduced via methane gas flow during the physical vapor deposition of TiAlTaZrNb HEA coatings on corrosion resistance. The morphology and structure of the coatings were analyzed by field emission scanning electron microscopy, X-ray diffraction, and Raman spectroscopy. Corrosion protection and coating resistance were assessed through potentiodynamic polarization and electrochemical impedance spectroscopy. While increasing the methane flow resulted in an approximately 34% reduction in coating thickness, the overall coating resistance increased by one order of magnitude, reaching a maximum at a methane flow rate of 9 sccm, corresponding to the carbon solubility limit. This improvement was evidenced by a decrease in the corrosion rate from 8.02 × 10⁻² mm y⁻¹ for the uncoated H13 steel to 8.00 × 10⁻⁴ mm y⁻¹ for the HEA-coated samples. However, at higher methane flow rates, carbon precipitation and the formation of parallel microcracks contributed to an increase in corrosion rate. Full article

The significant challenges of machining hard-to-cut materials pose an important problem for the manufacturing industries, as it can lead to increased tool wear, higher machining costs, and reduced productivity. Apart from experimental investigations, which are rather expensive and cannot always provide a comprehensive view of the process outcome due to limitations in measurement techniques, it is possible to use validated models to predict the temperature and stress state of the workpieces or test the effect of different process conditions. Although many Finite Element (FE) models have been developed for the turning process, usually accurate representation of the machining setup with a realistic 3D geometry for both cutting tool and workpiece is not taken into account. Thus, in this work, two different representations of the machining setup, including curved workpiece geometry, which is more rarely studied, are compared for the case of Ti-6Al-4V ELI turning under various conditions, and their effect on the accuracy of the prediction of the cutting force and chip morphology is investigated. It was found that the model with the straight workpiece overpredicts the cutting force to a higher extent compared to the model with the curved workpiece and also predicts a much higher workpiece temperature, whereas chip morphology was mainly affected by feed rate. No noticeable differences were observed between the two models. These results indicate that in most cases, the use of geometry with curved workpiece is more suitable for better prediction of the cutting forces. Full article

The coupled effects of Ni and Ti additions on amorphization, spark plasma sintering (SPS) response, and hardness evolution were investigated in Al-rich Al–Fe–Nb-based metastable alloys. Mechanically alloyed Al₈₂Fe₁₄Nb₂Ni₂, Al₈₂Fe₁₄Nb₂Ti₂, and Al₈₂Fe₁₂Nb₂Ni₂Ti₂ powders showed progressive loss of long-range order, with the quinary alloy exhibiting the strongest amorphization tendency, consistent with its higher configurational entropy (5.420 J·mol⁻¹·K⁻¹) and more negative mixing enthalpy (−9.36 kJ·mol⁻¹). SPS displacement analysis revealed that primary displacement contribution occurs during heating and is progressively limited by crystallization-induced stiffening. Consolidation at 500 °C produced amorphous–nanocrystalline composites containing Al₁₃Fe₄ and Al₃Nb, whereas increasing the temperature to 550 °C promoted further devitrification. The highest hardness, 445.4 HV, was obtained for Al₈₂Fe₁₄Nb₂Ni₂, despite its lower amorphous-forming ability than the quinary alloy. This demonstrates that hardness is controlled not by maximum amorphization, but by the kinetic balance between amorphous retention, fine intermetallic precipitation, and densification efficiency. The results identify SPS as a coupled densification–transformation route for designing high-strength Al-based amorphous–nanocrystalline alloys. Full article

AlCoCrFeNi high-entropy alloy coatings reinforced with different TiN contents (2 wt.%, 4 wt.%, and 6 wt.%) were fabricated on 304 stainless steel by laser cladding. The effects of TiN addition on the microstructure, hardness, friction behavior, and wear resistance of the coatings were investigated. Dry reciprocating sliding tests were conducted under a load of 10 N, a frequency of 5 Hz, a stroke length of 5 mm, and a duration of 20 min using GCr15 bearing steel balls as the counterpart. The results showed that the 2 wt.% TiN coating exhibited the best tribological performance within the investigated composition range, with a microhardness of 579.6 HV_0.5, a relatively low and stable friction coefficient of approximately 0.30–0.35, and a wear rate of 2.9 × 10⁻⁴ mm³/(N·m). When the TiN content increased to 4 wt.% and 6 wt.%, the wear resistance decreased, which was mainly associated with particle agglomeration, local stress concentration, and brittle spalling. These results indicate that appropriate TiN addition can improve the load-bearing capacity and wear resistance of laser-cladded AlCoCrFeNi coatings, providing a potential surface-strengthening strategy for 304 stainless steel components under dry sliding conditions. Full article

The fatigue performance of titanium alloys is a critical determinant of the service life and structural integrity for aerospace and marine engineering components. But within the framework of damage tolerance design, resistance to fatigue crack propagation is regarded as a key indicator governing the fatigue performance of these engineering structures. In previous work, while the general fatigue performance of Ti–6Al–4V-0.55Fe alloy has received systematic study, targeted research focusing on its resistance to fatigue crack propagation remains limited. Therefore, in this work, compared with Ti–6Al–4V ELI alloy, the fatigue crack propagation behavior and fracture mechanism of Ti–6Al–4V-0.55Fe alloy with a duplex microstructure were systematically investigated. The results show that when ∆K < 12.75 MPa⋅m^1/2, Ti-6Al-4V-0.55Fe alloy demonstrates superior resistance to fatigue crack propagation. Fractographic analysis indicates that the primary difference between the two alloys lies in the stage of crack initiation and early propagation. This behavior is attributed to the addition of trace Fe, which enhances α/β boundary resistance and thereby retards crack growth. Moreover, crack propagation of TC4-F alloy is also slowed by the increased path length from bypassing the α_p phase. Full article

Nanotextured thin film metallic glasses (TFMGs) have emerged as promising antimicrobial coatings for biomedical applications; however, systematic comparisons across compositionally distinct Ti- and Zr-based systems, as well as their early-stage bactericidal mechanisms, remain limited. Here, we show, for the first time, a comparative, compositionally resolved correlation linking alloy chemistry, nanotexture, and bactericidal mechanisms across polymorphic TFMGs. Three co-sputtered biocompatible coatings (Ti₄₇Fe₄₁Cu₁₂, Zr₇₁Fe₃Al₂₆, and Zr₅₈W₃₁Cu₁₁) were deposited on medical-grade titanium and stainless steel (SS316L) via magnetron co-sputtering, producing uniform amorphous films (190–298 nm) with nanoscale roughness of 1.6 ± 0.05 to 8.1 ± 0.05 nm. Surface wettability spanned hydrophilic (71.1 ± 5.6°) to hydrophobic (106.5 ± 3.5°), modulating bacterial interactions. Antimicrobial performance against Pseudomonas aeruginosa was evaluated using live/dead fluorescence imaging, quantitative image analysis, and electron microscopy after 2–4 h incubation. All coatings reduced bacterial adhesion and viability relative to bare substrates, with Zr₅₈W₃₁Cu₁₁ achieving >60% reduction in surface-associated bacterial coverage. Time-resolved analysis revealed a rapid transition to predominantly non-viable populations on coated surfaces, in contrast to sustained viability on controls. Mechanistically, bactericidal activity arises from the synergistic coupling of nanotopography-induced membrane stress, wettability-governed adhesion energetics, and in situ formation of CuO, Fe₂O₃, WO₃, and ZrO₂ oxides that promote electrostatic interactions and proposed reactive oxygen species generation, driving oxidative membrane damage. These results establish a scalable design framework for TFMGs, while highlighting the need for long-term biofilm and electrochemical validation. Full article

Tribocorrosion is one of the main degradation mechanisms affecting metallic components exposed simultaneously to mechanical wear and electrochemical corrosion. In this work, the influence of the Nb/Ti ratio on the tribocorrosion behavior of Fe–Cr–Mo–Nb–Ti multicomponent alloys produced by vacuum arc melting was investigated. The alloys were designed through systematic variations in the relative contents of niobium and titanium to assess their effect on electrochemical stability, wear resistance, and surface degradation. Electrochemical behavior was evaluated by potentiodynamic polarization in a 3.5 wt.% NaCl solution, while tribological and tribocorrosion tests were conducted using a ball-on-disk configuration under controlled conditions. Post-test surface analysis was performed using stereomicroscopy combined with digital image processing, enabling three-dimensional topographical reconstruction of the wear tracks and extraction of quantitative parameters including groove depth, pile-up height, wear track width, and surface roughness. The results demonstrate that the Nb/Ti ratio significantly influences both electrochemical and tribological responses. The alloy with the highest Nb/Ti ratio exhibited the best overall performance, showing the lowest corrosion current density (5.37 × 10⁻⁸ A/cm²) under static conditions and the lowest wear rate (1.32 mm³/mm²·year), together with the least severe surface degradation, characterized by a groove depth of approximately 7.8 µm and minimal pile-up formation. A progressive deterioration in performance was observed as the Nb/Ti ratio decreased, with the lowest-ratio compositions presenting higher wear severity and surface instability. The AISI 316L reference material exhibited intermediate performance across all evaluated parameters. Overall, increasing the Nb/Ti ratio enhances passive film stability, reduces plastic deformation, and mitigates material removal under tribocorrosion conditions. The incorporation of three-dimensional surface analysis provides a more robust evaluation of wear mechanisms, supporting the design of multicomponent alloys with improved resistance to combined mechanical and electrochemical degradation in aggressive environments. Full article

This study utilized a twisted wire rotating arc cladding method to in situ fabricate a Fe-containing multi-principal element alloy (HPEA) coating derived from NiCrCoTiMo stranded wire on 45 steel (equivalent to AISI 1045 steel). The macroscopic morphology, microstructure, mechanical properties, and electrochemical corrosion behavior of the prepared coatings were examined. The coating exhibited no visible cracks or pores and displayed a dual-phase face-centered cubic (FCC) + body-centered cubic (BCC) structure, with an average grain size of 78 μm for the FCC phase and 1 μm for the BCC phase. The microhardness of the coating is approximately 381.3 HV_0.1. Compared to 45 steel, the coating’s coefficient of friction (COF) decreased from 0.6265 to 0.5125, representing an 18.2% reduction. The calculated wear rate of the coating was 1.47 × 10⁻⁵ mm³/N·m, approximately six times lower than that of 45 steel (8.93 × 10⁻⁵ mm³/N·m). Electrochemical testing revealed that the coating’s open-circuit potential (OCP) was −0.405 V vs. the saturated calomel electrode (SCE), with a corrosion potential (E_corr) of −0.556 V vs. SCE and a corrosion current density (I_corr) of 4.458 × 10⁻⁶ A/cm². In comparison, 45 steel exhibited an OCP of −0.582 V vs. SCE, with corrosion parameters of E_corr = −0.840 V vs. SCE and I_corr = 1.302 × 10⁻⁵ A/cm². These results demonstrate the superior corrosion resistance and wear performance of the coating, underscoring its potential for applications in challenging environments that demand enhanced material durability. Full article

Background: Corrosion of orthodontic archwires raises biocompatibility concerns; yet, comparative multi-element data across manufacturers remain scarce. Methods: Ni, Cr, Fe, and Ti release was quantified by ICP-OES from SS and NiTi rectangular archwires (0.43 × 0.64 mm) from four manufacturers (Ormco, 3M Unitek, Dentaurum, and American Orthodontics) and immersed in artificial saliva (pH~7.0) and fluoride-containing saliva (+0.05% NaF) at six time points (days 1–35). Release was normalised to wire mass (mg g⁻¹). Non-parametric tests were applied. Results: NiTi wires released significantly more Ni than SS wires in +NaF at all time points (p = 0.029). An exploratory manufacturer effect on Ni release from NiTi was detected (Kruskal–Wallis H = 12.99, p = 0.005); American Orthodontics exceeded Dentaurum and Ormco. Ormco SS released ~3-fold more Fe than other SS wires (H = 13.68, p = 0.003). Ti was detectable exclusively in NiTi wires in +NaF; all specimens were below LOQ in pH~7.0. Cr release was uniformly low (0.017–0.023 mg g⁻¹). Conclusions: Manufacturer identity influences Ni and Fe release independently of alloy type. Fluoride selectively disrupts the NiTi passive film. These exploratory findings, derived from a single-specimen pilot design, may inform clinical material selection in nickel-sensitive patients pending replication. Full article

Cost-effective β-titanium alloys were developed via the hydrogenation–dehydrogenation (HDH) process using low-cost β-stabilizers Mo and Fe. Ti-5Mo-xFe (x = 2, 4 wt%) alloys were fabricated by powder metallurgy and subjected to six post-heat treatment conditions to reduce porosity and improve properties. The as-sintered alloys exhibited high porosity (15–20%), which adversely affected mechanical and corrosion performance. Heat treatment above the β-transus significantly reduced porosity, with Ti-5Mo-4Fe treated at 900 °C for 2 h showing the greatest reduction. Microstructures evolved from α + β lamellar Widmanstätten to equiaxed β with TiFe precipitates. Increased Fe content and heat-treatment temperature enhanced strength, while TiFe precipitates degraded corrosion resistance. Thus, optimized post-heat treatment improves strength and corrosion performance, although Fe content must be controlled. Full article

Biodegradable metals represent a paradigm shift in orthopedic fixation by providing temporary mechanical support synchronized with bone healing while eliminating long-term complications associated with permanent implants. Conventional bioinert alloys, including stainless steels, Ti-based alloys, and Co-Cr alloys, exhibit high elastic moduli that induce stress shielding and often require secondary removal surgeries. In response, resorbable metallic systems based on Mg, Zn, and Fe have emerged as promising alternatives. Among these, Fe-Mn-C alloys stand out for load-bearing applications due to their exceptional strength-ductility balance governed by twinning-induced plasticity mechanisms, tunable degradation behavior, and intrinsic magnetic resonance imaging compatibility through austenitic phase stabilization. Focusing on Fe-Mn-C alloys, this review critically examines the metallurgical design principles underlying stacking fault energy optimization, phase stability, and Mn-controlled electrochemical behavior. Processing innovations, such as additive manufacturing, are discussed as tools to architecture porosity, refine microstructure, and accelerate degradation by graded designs while preserving mechanical structural support during healing. Hybrid metallic-bioactive systems, surface functionalization strategies, and functionally graded porous architectures were evaluated as advanced approaches to enhance osteointegration and modulate degradability. Despite these advances, significant barriers remain for clinical translation. Persistent discrepancies between in vitro and in vivo degradation rates, often attributed to biological encapsulation and degradation product accumulation, complicate lifetime prediction. Localized corrosion at microstructural heterogeneities such as twin boundaries and phase interfaces can undermine structural reliability under load-bearing conditions. Moreover, predictive multi-physics modeling frameworks capable of coupling electrochemical kinetics, mechanical loading, microstructural evolution, and bone remodeling remain underdeveloped, limiting reliable safety-margin estimation. Regulatory progress is further hindered by the absence of standardized testing protocols specifically tailored to Fe-based biodegradable alloys, including harmonized degradation rate windows, validated corrosion-mechanics coupling methodologies, and clinically defined Mn ion release thresholds. This review aims to discuss whether Fe-based alloys, especially Fe-Mn-C alloys, can transition from promising laboratory materials to clinically viable next-generation orthopedic implants capable of delivering patient-specific, mechanically compatible, and biologically synchronized temporary fixation. Full article