Search Results (12)

Momentum diffusion and kinetic energy transfer in turbomachinery have always been significant issues, with a considerable impact on the performance of the bladeless Tesla turbine. This radial turbine shows high potential for various energy applications, such as Organic Rankine Cycle or combined heat and power systems. Analyzing the flow inside the gap between the corotating disks of the Tesla turbine presents challenges due to several factors, including submillimeter length scales, variations in flow cross-section, interactions of body forces arising from rotation with turbulence, interactions between the turbine’s inlet nozzles and rotor, and moving walls. General design parameters, e.g., number of nozzles, also pose a challenge in order to achieve the full potential of this turbine. In this research, two different variants of the supply system are considered with six and forty nozzles. To minimize computational expenses, a portion of the entire domain is considered. The flow in each domain, consisting of one inlet nozzle and a segment of one gap between the disks, is examined to reveal the complexity of flow structures and their impact on the Tesla turbine performance. Large Eddy Simulation (LES) with the Smagorinsky subgrid-scale model is used to verify the results of the k-ω Shear-Stress Transport (SST) turbulence model in the first case study with six nozzles. Analyzing the results indicates that the k-ω SST model provides valuable insights with appropriate accuracy. The second case study, with forty nozzles, is simulated using the k-ω SST turbulence model. The research compares flow structure, flow parameters, and their impact on the system’s performance. From the comparison between the k-ω SST turbulence model and LES simulation, it was observed that although the k-ω SST model slightly overestimates the general parameters and damps fluctuations, it still provides valuable insights for assessing flow structures. Additionally, the mesh strategy is described, as the LES requirements make this simulation computationally expensive and time-consuming. The overall benefits of this method are discussed. Full article

Wind energy is a kind of renewable energy with great potential for development. This study mainly investigated the application of shock waves generated by high-pressure gases (wind energy) for generating energy. In this study, we designed a new supersonic shock wave generator that can be reused without disassembling and assembling bolts and developed a shock wave monitoring system. It could measure the velocity of the generated shock waves at about Mach 3–5, and the output pressure exceeded 900 kg/cm² (more than 100 times the input pressure). Then, we developed a power generation system driven by supersonic shock waves based on the characteristics of the new shock wave generator, which could generate high-pressure and high-speed blast waves and could be reused. The shock wave generator can repeatedly generate high-pressure waves to drive the Tesla turbine and then rotate the magnetic energy generator for power generation. This paper used tank pressure, output pressure, gas flow, rotation speed, voltage, and current detected by the system to conduct power generation performance analysis. When the minimum rotation speed was set to 1500 rpm and three bulbs were turned on as loads, the system could generate an average voltage of 36.64 V and an average current of 211.01 mA as output (power about 7731.41 mW). Full article

Microfluidics has earned a reputation for providing numerous transformative but disconnected devices and techniques. Active research seeks to address this challenge by integrating microfluidic components, including embedded miniature pumps. However, a significant portion of existing microfluidic integration relies on the time-consuming manual fabrication that introduces device variations. We put forward a framework for solving this disconnect by combining new pumping mechanics and 3D printing to demonstrate several novel, integrated and wirelessly driven microfluidics. First, we characterized the simplicity and performance of printed microfluidics with a minimum feature size of 100 µm. Next, we integrated a microtesla (µTesla) pump to provide non-pulsatile flow with reduced shear stress on beta cells cultured on-chip. Lastly, the integration of radio frequency (RF) device and a hobby-grade brushless motor completed a self-enclosed platform that can be remotely controlled without wires. Our study shows how new physics and 3D printing approaches not only provide better integration but also enable novel cell-based studies to advance microfluidic research. Full article

The unsteady flow of a Carreau fluid over a coated disk under the simultaneous effects of a thermal and concentration field with buoyancy forces is reported. The time-dependent diffusive stream of a Carreau fluid over a conducting coated disk is carried out with energy loss. The time-dependent partial differential equations are first converted into a scheme of ordinary differential equations by the appropriate transformations and are then solved by shooting method. Significant results for speed, hotness and concentration profiles are revealed and deliberated by the graphical outcomes. The numerical values of skin friction suggest that the viscoelastic parameter of the Carreau fluid causes a reduction in the skin friction coefficient due to the coated surface, but the Nusselt and Sherwood numbers increase with the rise of the viscoelastic parameter of the Carreau fluid because of the coated surface. The present model is useful in the field of mechanical engineering to design a tesla turbine for the flow of viscous fluid. Full article

Globally, the most popular upper-limb prostheses are powered by the human body. For body-powered (BP) upper-limb prostheses, control is provided by changing the tension of (Bowden) cables to open or close the terminal device. This technology has been around for centuries, and very few BP alternatives have been presented since. This paper introduces a new BP paradigm that can overcome certain limitations of the current cabled systems, such as a restricted operation space and user discomfort caused by the harness to which the cables are attached. A new breathing-powered system is introduced to give the user full control of the hand motion anywhere in space. Users can regulate their breathing, and this controllable airflow is then used to power a small Tesla turbine that can accurately control the prosthetic finger movements. The breathing-powered device provides a novel prosthetic option that can be used without limiting any of the user’s body movements. Here we prove that it is feasible to produce a functional breathing-powered prosthetic hand and show the models behind it along with a preliminary demonstration. This work creates a step-change in the potential BP options available to patients in the future. Full article

The heat pump system has been widely used in residential and commercial applications due to its attractive advantages of high energy efficiency, reliability, and environmental impact. The massive exergy loss during the isenthalpic process in the expansion valve is a major drawback of the heat pump system. Therefore, the Tesla turbine exergy analysis in terms of transiting exergy efficiency is investigated and integrated with the transcritical heat pump system. The aim is to investigate the factors that reduce exergy losses and increase the coefficient of performance and exergy efficiency. The contribution of this paper is twofold. First, a three-dimensional numerical analysis of the supercritical CO₂ flow simulation in the Tesla turbine in three different geometries is carried out. Second, the effect of the Tesla turbine on the coefficient of performance and exergy efficiency of the heat pump system is investigated. The effect of the rotor speed and disk spacing on the Tesla turbine power, exergy loss, and transiting exergy efficiency is investigated. The results showed that at a lower disk spacing, the turbine produces higher specific power and transiting exergy efficiency. In addition, the coefficient of performance (COP) and exergy efficiency improvement in the heat pump system combined with the Tesla turbine are 9.8% and 28.9% higher than in the conventional transcritical heat pump system, respectively. Full article

The paper presents a comprehensive numerical and experimental analysis of the Tesla turbine. The turbine rotor had 5 discs with 160 mm in diameter and inter-disc gap equal to 0.75 mm. The nozzle apparatus consisted of 4 diverging nozzles with 2.85 mm in height of minimal cross-section. The investigations were carried out on air in subsonic flow regime for three pressure ratios: 1.4, 1.6 and 1.88. Maximal generated power was equal to 126 W and all power characteristics were in good agreement with numerical calculations. For each pressure ratio, maximal efficiency was approximately the same in the experiment, although numerical methods proved that efficiency slightly dropped with the increase of pressure ratio. Measurements included pressure distribution in the plenum chamber and tip clearance and temperature drop between the turbine’s inlet and the outlet. For each pressure ratio, the lowest value of the total temperature marked the highest efficiency of the turbine, although the lowest static temperature was shifted towards higher rotational speeds. The turbine efficiency could surpass 20% assuming the elimination of the impact of the lateral gaps between the discs and the casing. The presented data can be used as a benchmark for the validation of analytical and numerical models. Full article

A countless amount of energy has been wasted in all kinds of expansion valves (EV) in industries. In fact, EVs, including regulators, throttling valves, capillary tubes, etc., have been used to intentionally reduce the potential of carrier fluid. City gate stations (CGS) have been recognized as one of the important points with high potential for energy harvesting due to its function for regulating natural gas (NG) pressure by EV. In this study, Tesla turbine (TT) is introduced as a new candidate for substitution of EV, particularly those that have been employed in CGS on high-pressure NG pipelines, as well as those applications in which high-potential fluid must be reduced to a low-potential state to form a complete thermodynamic cycle or to be used at end-user equipment. Although harvesting energy is one of the hottest fields of science and engineering, there are few traces of research on using a TT as an alternative for EVs, even for the industries possessing high-pressure lines. This numerical experiment intends to show the capability of TT as a robust candidate for substituting regulation valves through investigating thermohydrodynamic characteristics of the turbulent high-pressure compressible NG flow through a TT under different operation conditions. This study, with the objective of managing the exploitation of resources, can be considered as one step forward toward reinforcing economic and environmental pillars of sustainable development. It is also found that the generated power by TT can support the 285 7W LED simultaneously, or it is equivalent to 84.4 m² area of the solar panel (150 W, 15.42% efficiency) for the climate condition of Toronto, Canada. Full article

As a competitive small-scale turbomachinery option, Tesla turbines have wide potential in various fields, such as renewable energy generation systems and small power equipment. This paper investigates the influence of disc tip geometry, including its profile and relative height, on the aerodynamic performance and flow characteristics of one-to-one and one-to-many multichannel Tesla turbines. The results indicate that compared to the turbine with blunt tips, the isentropic efficiency of the one-to-one turbine with sharp tips has a little decrease, which is because the relative tangential velocity gradient near the rotational disc walls decreases a little and additional vortices are generated at the rotor inlet, while that of the one-to-many turbine with sharp tips increases significantly, resulting from an increase in the relative tangential velocity in the disc channels and a decrease in the low Mach number and vortex area; for instance the turbine efficiency for the former relatively decreases by 3.6% and that for the latter increases by 13.5% at 30,000 r/min. In addition, the isentropic efficiency of the one-to-many turbine with sharp tips goes up with increasing relative height due to increasing improvement of flow status, and its increment rate slows down. A circular or elliptic tip performs better with lower relative height and a triangular tip behaves better with higher relative height. To sum up, a blunt disc tip is recommended for the one-to-one turbine, and a sharp disc tip is for the one-to-many turbine. The relative height and tip profile of the one-to-many turbine should be determined according to their effects on turbine performance, manufacturing difficulty and mechanical deformation. Full article

Tesla turbines are a kind of unconventional bladeless turbines, which utilize the viscosity of working fluid to rotate the rotor and realize energy conversion. They offer an attractive substitution for small and micro conventional bladed turbines due to two major advantages. In this study, the effects of two influential geometrical parameters, disc thickness and disc spacing distance, on the aerodynamic performance and flow characteristics for two kinds of multichannel Tesla turbines (one-to-one turbine and one-to-many turbine) were investigated and analyzed numerically. The results show that, with increasing disc thickness, the isentropic efficiency of the one-to-one turbine decreases a little and that of the one-to-many turbine reduces significantly. For example, for turbine cases with 0.5 mm disc spacing distance, the former drops less than 7% and the latter decreases by about 45% of their original values as disc thickness increases from 1 mm to 2 mm. With increasing disc spacing distance, the isentropic efficiency of both kinds of turbines increases first and then decreases, and an optimal value and a high efficiency range exist to make the isentropic efficiency reach its maximum and maintain at a high level, respectively. The optimal disc spacing distance for the one-to-one turbine is less than that for the one-to-many turbine (0.5 mm and 1 mm, respectively, for turbine cases with disc thickness of 1 mm). To sum up, for designing a multichannel Tesla turbine, the disc spacing distance should be among its high efficiency range, and the determination of disc thickness should be balanced between its impacts on the aerodynamic performance and mechanical stress. Full article

This paper develops an electromagnetic energy harvester, which can generate small-scale electricity from non-directional water flow in oceans or rivers for remote sensors. The energy harvester integrates a Tesla disk turbine, a miniature axial-flux permanent magnet generator, and a ring cover with symmetrical grooves which are utilized to rectify flow direction. A compact structure is achieved by mounting the permanent magnets of the generator directly on the end surfaces of the turbine rotor. Theoretical analysis is implemented to illustrate the energy conversion process between flow kinetic form and electrical form. Additionally, a mathematical model is developed to investigate the magnetic field distribution produced by the cubical permanent magnets as well as parametric effect. Plastic prototypes with a diameter of 65 mm and a height of 46 mm are fabricated by using a 3D printing technique. The effect of the groove angle is experimentally investigated and compared under a no-load condition. The prototype with the optimal groove angle can operate at flow velocity down to 0.61 m/s and can induce peak-to-peak electromotive force of 2.64–11.92 V at flow velocity of 0.61–1.87 m/s. It can be observed from the results that the analytical and the measured curves are in good accordance. Loaded experiments show that the output electrical power is 23.1 mW at flow velocity of 1.87 m/s when the load resistance is approximately equal to the coil resistance. The advantages and disadvantages of the proposed energy harvester are presented through comparison with existing similar devices. Full article

Tesla turbine and its applications in power generation and fluid flow were demonstrated by Nicholas Tesla in 1913. However, its real-world implementations were limited by the difficulty to maintain laminar flow between rotor disks, transient efficiencies during rotor acceleration, and the lack of other applications that fully utilize the continuous flow outputs. All of the aforementioned limits of Tesla turbines can be addressed by scaling to the microfluidic flow regime. Demonstrated here is a microscale Tesla pump designed and fabricated using a Digital Light Processing (DLP) based 3D printer with 43 µm lateral and 30 µm thickness resolutions. The miniaturized pump is characterized by low Reynolds number of 1000 and a flow rate of up to 12.6 mL/min at 1200 rpm, unloaded. It is capable of driving a mixer network to generate microfluidic gradient. The continuous, laminar flow from Tesla turbines is well-suited to the needs of flow-sensitive microfluidics, where the integrated pump will enable numerous compact lab-on-a-chip applications. Full article