Search Results (9)

The potential of diamond-like carbon coatings in medicine can be increased by doping them with various elements. Such modifications especially affect the biological properties of the synthetized films. In the following research, phosphorus was introduced into the carbon matrix by means of the chemical vapor deposition technique and using an organic precursor. With the addition of about 1.6 and 4.3 at% of dopant, not only was the surface roughness increased, but significant changes in both the mechanical and biological properties were also observed. The presence of phosphorus reduced the hardness of DLC coatings but still improved this parameter in comparison to the substrate material—AISI316LVM. A biological examination revealed the bacteriostatic potential of doped coatings regardless of their chemical composition. Increasing the amount of phosphorus improved the proliferation of osteoblasts (Saos-2 cell), but the opposite effect was achieved for the endothelial cell line (EA.hy926). Another important aspect is the reduction in platelet activation, especially for low amounts of dopant. Full article

Graphene transfer onto ceramics, like Si/SiO₂, is well-developed and described in the literature. However, it is problematic for other ceramic materials (e.g., Al₂O₃ and ZrO₂), especially porous ones. In this case, it is mainly due to poor adhesion to the substrate, resulting in strong degradation of the graphene. For these reasons, the research topic of this study was undertaken. This article presents research on the development of the methodology of graphene transfer onto ceramic Al₂O₃ surfaces. Polycrystalline graphene chemical vapour deposition (CVD) monolayer and quasimonocrystalline high-strength metallurgical graphene (HSMG^®) synthesised on liquid copper were used. When developing the transfer methodology, the focus was on solving the problem of graphene adhesion to the surface of this type of ceramic, and thus reducing the degree of graphene deterioration at the stage of producing a ceramic–graphene composite, which stands in the way of its practical use. Plasma and chemical ceramic surface modification were applied to change its hydrophobicity, and thus to improve the adhesion between the graphene and ceramic. The modification included the use of dielectric barrier discharge (DBD) plasma, oxygen plasma (RF PACVD method - Radio Frequency Plasma Assisted Chemical Vapour Deposition), and hydrofluoric acid treatment. Changes in surface properties caused by the modifications were determined by measuring the contact angle and (in the case of chemical modification) measuring the degree of surface development. The effectiveness of the applied surface preparation methodology was evaluated based on the damage degree of CVD and HSMG^® graphene layer transferred onto modified Al₂O₃ using optical microscopy and Raman spectroscopy. The best average I_D/I_G ratio for the transferred HSMG^® graphene was obtained after oxygen plasma modification (0.63 ± 0.18) and for CVD, graphene DBD plasma was the most appropriate method (0.17 ± 0.09). The total area of graphene defects after transfer to Al₂O₃ was the smallest for HSMG^® graphene after modification with O₂ plasma (0.251 mm²/cm²), and for CVD graphene after surface modification with DBD plasma (0.083 mm²/cm²). Full article

The DLC coating of samples produced by additive manufacturing with complex shapes is a challenge but also shows the possibility of obtaining a diffusive barrier for biomedical applications. In this study, stochastic porous structures based on Voronoi tessellation were fabricated using binder jetting technology from 316L SS powder and modified using DLC coating. The DLC coating was deposited using the RF PACVD technology. The chamber pressure was 40 Pa with a methane gas flow rate of 60 sccm. The negative bias voltage was 700 V. The deposition time was 5 min. Dimensional analysis was performed using optical microscopy. Surface morphology and topography were evaluated using SEM and confocal microscopy. Raman spectroscopy was used to examine the chemical structure of DLC coating. Finally, the HR TEM was used to evaluate the physicochemical characterization of the DLC coating. The interconnected complex spatial network of the Voronoi structure was accurately duplicated by the binder jetting technology. The obtained substrates were characterized by high roughness (Ra = 6.43 µm). Moreover, the results indicated that the conditions of the RF PACVD process allow for the deposition of the continuous and tightened DLC coating with a thickness from 30 nm to 230 nm and defined the content of Cr₂O₃ and SiO₂. Full article

The plasma modification of polydimethylsiloxane (PDMS) substrates is one way to change their surface geometry, which enables the formation of wrinkles. However, these changes are very often accompanied by the process of restoring the hydrophobic properties of the modified material. In this work, the RF PACVD device (radio frequency plasma-assisted chemical vapor deposition) was used, with which the plasma treatment of PDMS substrates was carried out in argon, nitrogen, oxygen, and methane atmospheres at variable negative biases ranging from 100 V to 500 V. The obtained results show the stability of contact angles for deionized water only in the case of surfaces modified by diamond-like carbon (DLC) coatings. The influence of the applied production conditions on the thickness (between 10 and 30 nm) and chemical structure (ID/IG between 0.41 and 0.8) of DLC coatings is discussed. In the case of plasma treatments with other gases introduced into the working chamber, the phenomenon of changing from hydrophilic to hydrophobic properties after the modification processes was observed. The presented results confirm the barrier nature of the DLC coatings produced on the PDMS substrate. Full article

The study discusses the results of investigations conducted on carbon coatings applied on a prosthodontic alloy Ni-Cr. Carbon coatings with the thickness of about 1000 nm were deposited by means of the RF PACVD method with a titanium interlayer applied by magnetron spray dispersion. The coatings underwent microscopic examinations, as well as structural tests with the use of Raman spectrometry, investigations of mechanical properties, adhesion and corrosion tests; also, the bacterial adhesion to the sample surface was determined. It can be inferred from the performed studies that the obtained carbon coatings exhibit mechanical properties which allow them to be used for prosthodontic elements. The coatings’ adhesion to the metallic substrate made of Ni-Cr alloy equaled about 150 mN. The examined coatings clearly improve the corrosion resistance and reduce the number of bacteria adhering to the sample surfaces. Taking all this into account, it can be stated that carbon coatings can be potentially applied to protect metal prosthetic restorations. Full article

The processes of the deposition of carbon coatings on PDMS (polydimethylsiloxane) substrates using plasma techniques are widely used in a large number of studies, in applications ranging from electronic to biological. That is why the potential improvement of their functional properties, including tribological properties, seems very interesting. This paper presents an analysis of the impact of plasma pre-treatment on the properties of the produced diamond-like carbon (DLC) coatings, including changes in the coefficients of friction and wear rates. The initial modification processes were performed using two different techniques based on low-pressure plasma (RF PACVD, radio-frequency plasma-assisted chemical vapour deposition) and dielectric barrier discharge (DBD) plasma. The effects of the above-mentioned treatments on the geometric structure of the PDMS surface and its water contact angles and stability over time were determined. The basic properties of the DLC coatings produced on unmodified substrates were compared to those of the coatings subjected to plasma pre-treatment. The most interesting effects in terms of tribological properties were achieved after the DBD process and production of DLC coatings, achieving a decrease in wear rates to 2.45 × 10⁻⁸ mm³/Nm. The tests demonstrate that the cross-linking of the polymer substrate occurs during plasma pre-treatment. Full article

Among oxide semiconductors, p-type Mn₃O₄ systems have been exploited in chemo-resistive sensors for various analytes, but their use in the detection of H₂, an important, though flammable, energy vector, has been scarcely investigated. Herein, we report for the first time on the plasma assisted-chemical vapor deposition (PA-CVD) of Mn₃O₄ nanomaterials, and on their on-top functionalization with Ag and SnO₂ by radio frequency (RF)-sputtering, followed by air annealing. The obtained Mn₃O₄-Ag and Mn₃O₄-SnO₂ nanocomposites were characterized by the occurrence of phase-pure tetragonal α-Mn₃O₄ (hausmannite) and a controlled Ag and SnO₂ dispersion. The system functional properties were tested towards H₂ sensing, yielding detection limits of 18 and 11 ppm for Mn₃O₄-Ag and Mn₃O₄-SnO₂ specimens, three orders of magnitude lower than the H₂ explosion threshold. These performances were accompanied by responses up to 25% to 500 ppm H₂ at 200 °C, superior to bare Mn₃O₄, and good selectivity against CH₄ and CO₂ as potential interferents. A rationale for the observed behavior, based upon the concurrence of built-in Schottky (Mn₃O₄/Ag) and p-n junctions (Mn₃O₄/SnO₂), and of a direct chemical interplay between the system components, is proposed to discuss the observed activity enhancement, which paves the way to the development of gas monitoring equipments for safety end-uses. Full article

Diamond-like carbon (DLC) flakes were produced using a dual-frequency method: microwave/radiofrequency plasma-assisted chemical vapour deposition (MW/RF PACVD) with the use of methane or its mixture with gases such as hydrogen, argon, oxygen or nitrogen. Their modification was performed using a planetary ball mill with and without a fluid: deionised water or methanol. Changes occurring in the morphology of flake surfaces were presented in pictures taken using a scanning electron microscope (SEM). Their composition and chemical structure were analysed using Raman spectroscopy and X-ray photoelectron spectroscopy (XPS). The presented research results show that it is possible to control the size of flakes and their chemical structure. An increase in the C-C sp³ bond content in produced carbon-based materials is only possible by modifying DLC flakes during their production process by introducing oxygen or argon into the working chamber together with the carbon-carrying gas. In the processes of mechanical DLC flake modification, it is necessary to add fluid to limit the occurrence of graphitisation processes. The research conducted shows that methanol is best used for this purpose as its use results in a decrease in the percentage of C-C sp³ bonds as compared to the materials, before milling, of only 1.7%. A frequent problem both in the production of DLC flakes and during their mechanical modification is the introduction of additional elements into their structure. Admixing electrode materials from the plasma-chemical device (iron) or grinding beads (zirconium) to DLC flakes was observed in our studies. These processes can be limited by the appropriate selection of production conditions or by mechanical modifications. Full article

Carbon coatings are used in many different industrial areas, for example in cutting, electronics, or medical applications. On the one hand, carbon coatings have improved the functional properties of medical products because of their high biotolerance, which makes them an important material for implant coatings. On the other hand, high rigidity and abrasion resistance are properties needed in case of surgical tools. Thus, the aim of this research was to study the influence of mechanical abrasion by tumbling and chemical passivation on carbon coatings deposited by reactive magnetron sputtering (RMS) and radio frequency plasma activated chemical vapor deposition (RF PACVD) of X39Cr13 (mainly used for surgical tools) and 316LVM (mainly used for implants). Functional properties, such as roughness, coatings adhesion (scratch test), and wettability were investigated. As a result, DLC coatings applied by magnetron sputtering were found to be the optimum surface treatment in terms of adhesion and wettability properties, being more appropriate for the use of X39Cr13 base than 316LVM for carbon layer deposition. Full article