Search Results (28)

This research investigates suitable bio-carriers for the anaerobic ammonium oxidation (anammox) process. This study evaluates the efficiency of the anammox process by assessing nitrogen removal efficiency using five different bio-carriers: fine and coarse polyurethane (PU) sponges, a melamine sponge, Scotch Brite, and a loofah. Among the tested carriers, the reactor of the fine PU sponge media exhibited the highest nitrogen removal efficiency, achieving an 87% removal rate. This high efficiency was attributed to the substantial biomass containment, evidenced by a measured mixed liquor volatile suspended solids (MLVSS) amount of 1414 mg/L. Subsequently, the fine PU sponge, exhibiting the highest efficiency, was selected for further modification with a polyvinyl alcohol–sodium alginate (PVA-SA) gel coating to study the impact of methanol inhibition on nitrogen removal efficiency. An optimal modification condition was determined, utilizing concentrations of 8% PVA and 1.8% SA for the fine PU sponge media. The modified PU reactor exhibited the highest resistance to methanol inhibition, followed by the attached growth fine PU sponge reactor and suspended growth reactor. These findings suggest that there are benefits to using modified PU media for the anammox process in the field. Full article

Powering wearable and portable devices, triboelectric nanogenerators (TENGs) are a considerably promising technology. Low-cost production, ease of fabrication, optimal efficiency, and high output performance are always key concerns in developing energy harvesting technologies. Optimum efficiency and high output are always key concerns. This research addresses the ongoing challenge of raising efficient, flexible, and lightweight energy harvesting systems for recent wearable technologies. In this research, a triboelectric nanogenerator is proposed for harvesting the triboelectric effect. Using polyurethane (PU), a bendable TENG that is in the vertical contact separation mode was developed. UV-curable PU forms the basis of TENGs. A sponge, repurposed from landfill waste, acts by means of a spacer to maintain a consistent air gap between the tribo-layers for enhanced triboelectrification. The triboelectric nanogenerators formed a V_oc approaching 500 V and a current of ~2 µA and also showed high performance with a power density of 8.53 W/m². In addition, the triboelectric nanogenerator can light LEDs and charge capacitors, making it a self-powered energy source for portable devices, Wi-Fi, and monitoring systems. The proposed TENG provides a capable solution for sustainable, self-powered wearable electronics and has the potential for further development in energy-efficient and eco-friendly applications. Full article

In this work, the simple fabrication of a new superhydrophobic magnetic sponge based on CNTs, NiFe₂O₄ nanoparticles, and PDMS was investigated. CNTs were synthesized by chemical vapor deposition (CVD) on a nickel ferrite catalyst supported on aluminum oxide (NiFe₂O₄/Al₂O₃). The synthesis of nickel ferrite (NiFe) was accomplished using the sol–gel method, yielding magnetic nanoparticles (43 Am²kg⁻¹, coercivity of 93 Oe, 21–29 nm). A new superhydrophobic magnetic PU/CNT/NiFe₂O₄/PDMS sponge was fabricated using a polyurethane (PU) sponge, CNTs, NiFe₂O₄ nanoparticles, and polydimethylsiloxane (PDMS) through the immersion coating method. The new PU/CNT/NiFe₂O₄/PDMS sponge exhibits excellent superhydrophobic/oleophilic/mechanical properties and water repellency (water absorption rate of 0.4%) while having good absorption of oil, olive oil, and organic liquids of different densities (absorption capacity of 21.38 to 44.83 g/g), excellent separation efficiency (up to 99.81%), the ability to be reused for removing oil and organic solvents for more than 10 cycles, and easy control and separation from water using a magnet. The new PU/CNT/NiFe₂O₄/PDMS sponge is a promising candidate as a reusable sorbent for collecting oil and organic pollutants and can also be used as a hydrophobic filter due to its excellent mechanical properties. Full article

The need to develop synthetic bone substitutes with structures, properties, and functions similar to bone and capable of preventing microbial infections is still an ongoing challenge. This research is focused on the preparation and characterization of three-dimensional porous scaffolds based on hydroxyapatite (HA)-functionalized calcium carbonate loaded with silver nanoparticles and simvastatin (SIMV). The scaffolds were prepared using the foam replica method, with a polyurethane (PU) sponge as a template, followed by successive polymer removal and sintering. The scaffolds were then coated with poly(lactic-co-glycolic) acid (PLGA) to improve mechanical properties and structural integrity, and loaded with silver nanoparticles and SIMV. The scaffolds were characterized by X-ray powder diffraction (XRD), field emission scanning electron microscopy (FE-SEM), ATR FT-IR, and silver and SIMV loading. Moreover, the samples were analyzed by Brillouin and Raman microscopy. Finally, in vitro bioactivity, SIMV and silver release, and antimicrobial activity against Staphylococcus aureus and Staphylococcus epidermidis were evaluated. From the Brillouin spectra, samples showed characteristics analogous to those of bone tissue. They exhibited new hydroxyapatite growth, as evidenced by SEM, and good antimicrobial activity against the tested bacteria. In conclusion, the obtained results demonstrate the potential of the scaffolds for application in bone repair. Full article

Morse code recognition plays a very important role in the application of human–machine interaction. In this paper, based on the carbon nanotube (CNT) and polyurethane sponge (PUS) composite material, a flexible tactile CNT/PUS sensor with great piezoresistive characteristic is developed for detecting Morse code precisely. Thirty-six types of Morse code, including 26 letters (A–Z) and 10 numbers (0–9), are applied to the sensor. Each Morse code was repeated 60 times, and 2160 (36 × 60) groups of voltage time-sequential signals were collected to construct the dataset. Then, smoothing and normalization methods are used to preprocess and optimize the raw data. Based on that, the long short-term memory (LSTM) model with excellent feature extraction and self-adaptive ability is constructed to precisely recognize different types of Morse code detected by the sensor. The recognition accuracies of the 10-number Morse code, the 26-letter Morse code, and the whole 36-type Morse code are 99.17%, 95.37%, and 93.98%, respectively. Meanwhile, the Gated Recurrent Unit (GRU), Support Vector Machine (SVM), Multi-Layer Perceptron (MLP), and Random Forest (RF) models are built to distinguish the 36-type Morse code (letters of A–Z and numbers of 0–9) based on the same dataset and achieve the accuracies of 91.37%, 88.88%, 87.04%, and 90.97%, respectively, which are all lower than the accuracy of 93.98% based on the LSTM model. All the experimental results show that the CNT/PUS sensor can detect the Morse code’s tactile feature precisely, and the LSTM model has a very efficient property in recognizing Morse code detected by the CNT/PUS sensor. Full article

Herein, a zeolitic imidazole framework (ZIF-67) composite was prepared by a rapid, simple and inexpensive situ hybridization technique applying polyurethane sponge (PU) as support, which was designated as ZIF-67-PU. The ZIF-67 nanoparticle was successfully supported on the surface of sponge skeletons mainly through electrostatic attraction as well as probable π−π stacking interactions with PAM modification of the sponge. The resultant ZIF-67-PU exhibited a remarkably enhanced U(VI) elimination capacity of 150.86 mg∙g⁻¹ on the basis of the Langmuir isotherm model, in comparison to pristine sponge. Additionally, the mechanism for U(VI) elimination was mainly achieved through the complex reaction between C–N(H)/–OH groups in ZIF-67 and U(VI), based on XPS investigations. ZIF-67-PU represents a simple, feasible and low-cost disposal option for preparing ZIF-coated sponges of any shape that can enhance the U(VI) elimination capacity. Furthermore, this approach can be widely applied to the preparation of various kinds of MOF-sponges through this situ hybridization technique. Full article

Wastewater treatment from oil, oil products and organic mixtures is a very relevant topic that can be successfully utilized to solve problems of severe environmental pollution, such as oil spills, industrial oily wastewater discharges and water treatment in the water treatment process. In this work, we have developed new superhydrophobic magnetic polyurethane (PU) sponges, functionalized with reduced graphene oxide (RGO), MgFe₂O₄ nanoparticles, and silicone oil AS 100 (SO), as a selective and reusable sorbent for the purification and separation of wastewater from oil and organic solvents. The surface morphology and wettability of the sponge surface were characterized by scanning electron microscopy (SEM) and a contact angle analysis system, respectively. The results showed that the obtained PU sponge PU/RGO/MgFe₂O₄/SO had excellent mechanical and water-repellent properties, good reusability (lasted more than 20 cycles), as well as fast (immersion time 20 s) and excellent absorption capacity (16.61–44.86 g/g), and additional good magnetic properties, which made it easy to separate the sponge from the water with a magnet. The presence of RGO in the composition of the nanomaterial improves the separating and cleaning properties of the materials and also leads to an increase in the absorption capacity of oil and various organic solvents. The synthesized PU sponge has great potential for practical applications due to its facile fabrication and excellent oil–water separation properties. Full article

Oil spills and chemical leakages are a serious source of pollution in oceans and rivers, and have attracted worldwide attention. Many scientists are currently engaged in the development of oil–water separation technology. In this study, the umbrella skirt of a discarded silicone rubber insulator was utilized as feedstock, and polydimethylsiloxane (PDMS) was employed to immobilize the prepared powder (FXBW) onto a polyurethane (PU) sponge skeleton. Without any modifications using chemical reagents, a novel oil–water separation material, FXBW-PU, was developed, with a water contact angle of 155.3°. The FXBW-PU sponge exhibited an absorption capacity ranging from 11.79 to 26.59 g/g for various oils and organic solvents, while maintaining an excellent selective adsorption performance, even after undergoing ten compression cycles, due to its exceptional chemical and mechanical stability. With the assistance of a vacuum pump, the FXBW-PU sponge was utilized in a continuous separation apparatus, resulting in a separation efficiency exceeding 98.6% for various oils and organic solvents. The separation efficiency of n-hexane remains as high as 99.2% even after 10 consecutive separation cycles. Notably, the FXBW-PU sponge also separated the dichloromethane-in-water emulsions, which achieved the effect of purifying water. In summary, FXBW-PU sponge has great potential in the field of cleaning up oil/organic solvent contamination due to its low preparation cost, environmental friendliness and excellent performance. Full article

Salt lake brine originating from Qinghai, China has abundant cesium resources and huge total reserves. The inorganic ion exchangers ammonium molybdophosphate (AMP) and zirconium phosphate (ZrP) have the significant advantages of separating and extracting Cs⁺ as a special adsorbent. Nevertheless, their high solubility in water leads to a decrease in their ability to adsorb Cs⁺ in aqueous solutions, causing problems such as difficulty with using adsorbents alone and a difficult recovery. In this work, an environmentally friendly polyurethane sponge (PU sponge) with a large specific surface area is employed as an adsorbent carrier by physically impregnating dopamine-coated AMP and ZrP onto a PU sponge, respectively. The experiment found that under the same conditions, the AMP/PU sponge performs better than the ZrP/PU sponge for Cs⁺ adsorption. When the amount of adsorbent reaches 0.025 g, the adsorption capacity reaches saturation. The adsorption efficiency remains above 80% when the concentration of Cs⁺ is 5–35 mg/L. The kinetic calculations show that adsorption is spontaneous, feasible, and has a higher driving force at high temperatures. In addition, the power and mechanism of the interaction between adsorbent and adsorbent are explained using the density functional theory calculation. This efficient, stable, and selective Cs⁺ adsorbent provides design guidelines. Full article

Research on polyurethane sponge (PUS), a widely used polymer material, and its flame-retardant performance is of great significance. In this study, PUS was modified to prepare a highly efficient flame-retardant composite using a soaking method. The PUS nearly vanished at 11 s after ignition, and the solid residue rate of the PUS was 5.65 wt% at 750 °C. The net structure, composed of nano SiO₂, was maintained in the modified PUS at 750 °C, and the solid residue rate was 69.23%. The maximum HRR of the PUS decreased from 617 W/g to 40 W/g and the THR of the sample reduced from 33 kJ/g to 9 kJ/g after modification. The results suggested that the modified PUS gained excellent flame-retardant performance. The flame-retardant layer in the modified PUS was amorphous. The surface of the modified PUS was rich in Si, O, and C elements and lacked a N element, suggesting that inorganic flame retardants were abundant on the surface layer of the modified PUS. The Si-O-C vibration and Si-O-Si stretching in the modified PUS indicates that the organic–inorganic hybrid structure formed on the PUS surface, which could be attributed to the polymerization and condensation of the silica precursor. Thus, the modified PUS provided an excellent flame-retardant layer. The results are of interest for producing efficient flame-retardant PUS using a simple method. Full article

Oil leaks (or spills) into the aquatic environment are considered a natural disaster and a severe environmental problem for the entire planet. Samples of polyurethane (PU) composites were prepared with high specific surface area carbon nanotubes (CNT) to investigate crude oil sorption. Scanning electron microscopy (SEM), Fourier-transform infrared spectroscopy (FT-IR), density measurements, and mechanical compression tests were used to characterize the polyurethane-carbon PU–CNT prepared samples. The spongy composites exhibited good mechanical behavior and a contact angle of up to 119°. The oleophilic character resulted in increased hydrophobicity, a homogeneous oil distribution inside the sponge, and a sorption capacity in a water/oil mixture of 41.82 g/g. Stress-strain curves of the prepared samples showed the good mechanical properties of the sponge, which maintained its stability after more than six sorption desorption cycles. The CNT–PU composites may prove very effective in solving oil pollution problems. Full article

Semi-closed cell macroporous alumina foams with relative densities ranging from 0.26 to 0.35 have been produced by the well-established replication method based on the coating of a polyurethane (PU) template foam by a ceramic slurry, followed by burnout of the PU template, and sintering of the ceramic skeleton. Collapse of the three-dimensional structure upon the volatilisation of the PU sponge can only be prevented using appropriate binders. Scarce data are available on the slurry formulations of commercial alumina foams. The aim of this study was to investigate the influence of silicate-type binders, namely kaolin and bentonite additives, on the crushing strength of alumina foams. The highest crushing strength of around 10 MPa was observed at a porosity of 66 ± 2%. The open-cell model is inadequate to fit the crushing strength data of such semi-closed cell type structures. Both microscopic and macroscopic flaws resulting from the foam processing method contribute to the wide scatter of the strength, thereby explaining the Weibull modulus ranging from 4 to 7. Both flaw populations require further improvement to maximise the crushing strength of these foams with high potential for the design of structured catalyst carriers and molten aluminium filters. Full article

The manufacturing of aluminium foams with a total porosity of 87% using the sponge replication method and a combination of the sponge replication and freezing technique is presented. Foams with different cell counts were prepared from polyurethane (PU) templates with a pore count per inch (ppi) of 10, 20 and 30; consolidation of the foams was performed in an argon atmosphere at 650 °C. The additional freezing steps resulted in lamellar pores in the foam struts. The formation of lamellar pores increased the specific surface area by a factor of 1.9 compared to foams prepared by the sponge replication method without freezing steps. The formation of additional lamellar pores improved the mechanical properties but reduced the thermal conductivity of the foams. Varying the pore cell sizes of the PU template showed that—compared to foams with dense struts—the highest increase (~7 times) in the specific surface area was observed in foams made from 10 ppi PU templates. The effect of the cell size on the mechanical and thermal properties of aluminium foams was also investigated. Full article

The influence of different coupling agents and coupling times on the wettability of a polyurethane (PU) sponge surface were optimized. Octadecyltrichlorosilane (OTS) was selected as the optimal coupling agent to prepare the superhydrophobic sponge. The superhydrophobic sponge was prepared in one step, which has the advantages of simple operation and enhanced durability. The superhydrophobic sponge was characterized by scanning electron microscopy, Teclis Tracker tensiometry, and Fourier transform infrared (FT-IR) spectrophotometry. The water contact angle increased from 64.1° to 151.3°, exhibiting ideal superhydrophobicity. Oils and organic solvents with different viscosities and densities can be rapidly and selectively absorbed by superhydrophobic sponges, with an absorption capacity of 14.99 to 86.53 times the weight of the sponge itself, without absorbing any water. Since temperature affects the viscosity and ionic strength of oil, and influences the surface wettability of the sponges, the effect of temperature and ionic strength on the oil absorption capacity of the superhydrophobic sponges was measured, and its mechanism was elucidated. The results showed that the absorptive capacity retained more than 90% of the initial absorptive capacity after repeated use for 10 times. Low-cost, durable superhydrophobic sponges show great potential for large-scale oil-water separation. Full article

Melamine (MA) and polyurethane (PU) foams, including both commercial sponges for daily use as well as newly synthesized foams are known for their high sorption ability of both polar and unipolar liquids. From this reason, commercial sponges are widely used for cleaning as they absorb a large amount of water, oil as well as their mixtures. These sponges do not preferentially absorb any of those components due to their balanced wettability. On the other hand, chemical and physical modifications of outer surfaces or in the bulk of the foams can significantly change their original wettability. These treatments ensure a suitable wettability of foams needed for an efficient water/oil or oil/water separation. MA and PU foams, dependently on the treatment, can be designed for both types of separations. The particular focus of this review is dealt with the separation of oil contaminants dispersed in water of various composition, however, an opposite case, namely a separation of water content from continuous oily phase is also discussed in some extent. In the former case, water is dominant, continuous phase and oil is dispersed within it at various concentrations, dependently on the source of polluted water. For example, waste waters associated with a crude oil, gas, shale gas extraction and oil refineries consist of oily impurities in the range from tens to thousands ppm [mg/L]. The efficient materials for preferential oil sorption should display significantly high hydrophobicity and oleophilicity and vice versa. This review is dealt with the various modifications of MA and PU foams for separating both oil in water and water in oil mixtures by identifying the chemical composition, porosity, morphology, and crosslinking parameters of the materials. Different functionalization strategies and modifications including the surface grafting with various functional species or by adding various nanomaterials in manipulating the surface properties and wettability are thoroughly reviewed. Despite the laboratory tests proved a multiply reuse of the foams, industrial applications are limited due to fouling problems, longer cleaning protocols and mechanical damages during performance cycles. Various strategies were proposed to resolve those bottlenecks, and they are also reviewed in this study. Full article