Search Results (19)

The idea supporting the investigation of the current manuscript was to develop customized filters for air conditioners with different pore percentages and geometry with the additional advantage of presenting antibacterial performance. This property was expected due to the reinforcement of Cu nanoparticles in the polymeric matrix of poly(lactic acid) (PLA) and polyurethane (TPU). The filaments were characterized by their chemical composition, thermal and mechanical properties, and antibacterial behavior before and after processing by fused filament fabrication. An X-ray photoelectron spectroscopy showed that the nanocomposite filaments presented Cu particles at their surface in different valence states, including Cu⁰, Cu⁺, and Cu²⁺. After processing, the metallic particles are almost absent from the surface, a result confirmed by micro-computer tomography (μ-CT) characterization. Antibacterial tests were made using solid-state diffusion tests to mimic the dry environment in air conditioner filters. The tests with the nanocomposite filaments showed that bacteria proliferation was hindered. However, no antibacterial performance could be observed after processing due to the absence of the metallic element on the surface. Nevertheless, antimicrobial performance was observed when evaluated in liquid tests. Therefore, the obtained results provide valuable indications for developing new nanocomposites that must maintain their antimicrobial activity after being processed and tested in the dry conditions of solid-state diffusion. Full article

Conductive polymer composites are commonly present in flexible electrodes for neural interfaces, implantable sensors, and aerospace applications. Fused filament fabrication (FFF) is a widely used additive manufacturing technology, where conductive filaments frequently contain carbon-based fillers. In this study, the static and dynamic mechanical properties and the electrical properties (resistance, signal transmission, resistance measurements during cyclic tensile, bending and temperature tests) were investigated for polylactic acid (PLA)-based, acrylonitrile butadiene styrene (ABS)-based, thermoplastic polyurethane (TPU)-based, and polyamide (PA)-based conductive filaments with carbon-based additives. Scanning electron microscopy (SEM) was implemented to evaluate the results. Cytotoxicity measurements were performed. The conductive ABS specimens have a high gauge factor between 0.2% and 1.0% strain. All tested materials, except the PA-based conductive composite, are suitable for low-voltage applications such as 3D-printed EEG and EMG sensors. ABS-based and TPU-based conductive composites are promising raw materials suitable for temperature measuring and medical applications. Full article

Despite over two decades of intense research into bioelectrochemical systems (BESs), their practical implementation remains unrealized, partly due to the low performance of bioelectrodes. With the introduction of additive manufacturing techniques, the development of a new generation of bioelectrodes with custom-shaped geometries using conductive composites has become feasible. This study examines the potential of using two conductive composites, Poly-lactic acid (PLA) and thermoplastic polyurethane (TPU), for 3D-printed electrodes. Electrochemical characterization reveals that TPU has a charge transfer resistance approximately two orders of magnitude higher than PLA, rendering it unsuitable for bioelectrodes. The presence of triangular patterns enhances the performance of planar electrodes, with optimal results observed for PLA-based electrodes with surface pattern depths between 0.6 and 1.4 mm. Additionally, electrodeposition (ED) of graphene oxide (GO) further improves performance across all cases. During the subsequent biotic start-up, patterned PLA electrodes with a depth of 1.4 mm exhibit higher current. However, these 3D-printed electrodes exhibit degradation after 56 days of operation. Full article

Polylactic acid (PLA) is considered a promising biodegradable polymer alternative. Due to its high brittleness, composite materials made by melt blending thermoplastic polyurethane (TPU) with PLA can enhance the toughness of PLA. To understand the forced aging caused by stress relaxation in polymer materials, this study explains the stress relaxation experiments of PLA/TPU blends with different mass ratios under applied strain through mechanical model simulations. The Kelvin representation of the standard linear solid model (SLSM) is used to analyze the stress relaxation data of TPU/PLA blends, successfully explaining that the Young’s moduli (E₁ and E₂) of springs decrease with increasing temperature and TPU content. The viscosity coefficient of the PLA/TPU blends decreases with increasing temperature, and its reciprocal follows the Arrhenius law. For TPU/PLA blends with increased concentration of TPU, the activation energy for stress relaxation shows a linear decrease, confirmed by the glass transition point measured by DMA, indicating that it does not involve chemical reactions. Full article

HKUST−1 is an MOF adsorbent industrially produced in powder form and thus requires a post-shaping process for use as an adsorbent in fixed-bed separation processes. HKUST−1 is also sensitive to moisture, which degrades its crystalline structure. In this work, HKUST−1, in the form of crystalline powder, was extruded into pellets using a hydrophobic polymeric binder to improve its moisture stability. Thermoplastic polyurethane (TPU) was used for that purpose. The subsequent HKUST−1/TPU extrudate was then compared to HKUST−1/PLA extrudates synthesized with more hydrophilic polymer: polylactic acid (PLA), as the binder. The characterization of the composites was determined via XRD, TGA, SEM-EDS, and an N₂ adsorption isotherm analysis. Meanwhile, the gas-separation performances of HKUST−1/TPU were investigated and compared with HKUST−1/PLA from measurements of CO₂ and CH₄ isotherms at three different temperatures, up to 10 bars. Lastly, the moisture stability of the composite materials was investigated via an aging analysis during storage under humid conditions. It is shown that HKUST−1’s crystalline structure was preserved in the HKUST−1/TPU extrudates. The composites also exhibited good thermal stability under 523 K, whilst their textural properties were not significantly modified compared with the pristine HKUST−1. Furthermore, both extrudates exhibited larger CO₂ and CH₄ adsorption capacities in comparison to the pristine HKUST−1. After three months of storage under atmospheric humid conditions, CO₂ adsorption capacities were reduced to only 10% for HKUST−1/TPU, whereas reductions of about 25% and 54% were observed for HKUST−1/PLA and the pristine HKUST−1, respectively. This study demonstrates the interest in shaping MOF powders by extrusion using a hydrophobic thermoplastic binder to operate adsorbents with enhanced moisture stability in gas-separation columns. Full article

Auxetic re-entrant honeycomb (AREH) structures, consisting of a single soft or tough material, have long faced the challenge of balancing stiffness and rebound resilience. To achieve this balance, dual-material printing technology is employed to enhance shock absorption by combining layers of soft and tough materials. Additionally, a novel structure called the curved re-entrant honeycomb (CREH) structure has been introduced to improve stiffness. The selected materials for processing the composite structures of AREH and CREH are the rigid thermoplastic polymer polylactic acid (PLA) and the soft rubber material thermoplastic polyurethane (TPU), created utilizing fused deposition modeling (FDM) 3D printing technology. The influence of the material system and structure type on stress distribution and mechanical response was subsequently investigated. The results revealed that the dual-material printed structures demonstrated later entry into the densification phase compared to the single-material printed structures. Moreover, the soft material in the interlayer offered exceptional protection, thereby ensuring the overall integrity of the structure. These findings effectively serve as a reference for the design of dual-material re-entrant honeycombs. Full article

A composite of polymer blends—thermoplastic polyurethane (TPU) and poly(lactic acid) (PLA)—and BaTiO₃–SiC was fabricated. BaTiO₃ particles were used to improve the dielectric properties of the composite materials, whereas SiC was used to enhance thermal conductivity without altering the dielectric properties; notably, SiC has a good dielectric constant. The surfaces of the filler particles, BaTiO₃ and SiC particles, were activated; BaTiO₃ was treated with methylene diphenyl diisocyanate (MDI) and SiC’s surface was subjected to calcination and acid treatment, and hybrid fillers were prepared via solution mixing. The surface modifications were verified using Fourier transform infrared spectroscopy (the appearance of OH showed acid treatment of SiC, and the presence of NH, CH₂, and OH groups indicated the functionalization of BaTiO₃ particles). After the extruded products were cooled and dried, the specimens were fabricated using minimolding. The thermal stability of the final composites showed improvement. The dielectric constant improved relative to the main matrix at constant and variable frequencies, being about fivefold for 40% BaTiO₃–SiC–TPU–PLA composites. Upon inclusion of 40 wt.% MDI functionalized BaTiO₃–SiC particles, an improvement of 232% in thermal conductivity was attained, in comparison to neat TPU–PLA blends. Full article

Tissue-engineered polymeric implants are preferable because they do not cause a significant inflammatory reaction in the surrounding tissue. Three-dimensional (3D) technology can be used to fabricate a customised scaffold, which is critical for implantation. This study aimed to investigate the biocompatibility of a mixture of thermoplastic polyurethane (TPU) and polylactic acid (PLA) and the effects of their extract in cell cultures and in animal models as potential tracheal replacement materials. The morphology of the 3D-printed scaffolds was investigated using scanning electron microscopy (SEM), while the degradability, pH, and effects of the 3D-printed TPU/PLA scaffolds and their extracts were investigated in cell culture studies. In addition, subcutaneous implantation of 3D-printed scaffold was performed to evaluate the biocompatibility of the scaffold in a rat model at different time points. A histopathological examination was performed to investigate the local inflammatory response and angiogenesis. The in vitro results showed that the composite and its extract were not toxic. Similarly, the pH of the extracts did not inhibit cell proliferation and migration. The analysis of biocompatibility of the scaffolds from the in vivo results suggests that porous TPU/PLA scaffolds may facilitate cell adhesion, migration, and proliferation and promote angiogenesis in host cells. The current results suggest that with 3D printing technology, TPU and PLA could be used as materials to construct scaffolds with suitable properties and provide a solution to the challenges of tracheal transplantation. Full article

Material design in shape memory polymers (SMPs) carries significant importance in attaining high performance and adjusting the interface between additive and host polymer matrix to increase the degree of recovery. Herein, the main challenge is to enhance the interfacial interactions to provide reversibility during deformation. The present work describes a newly designed composite structure by manufacturing a high-degree biobased and thermally induced shape memory polylactic acid (PLA)/thermoplastic polyurethane (TPU) blend incorporated with graphene nanoplatelets obtained from waste tires. In this design, blending with TPU enhances flexibility, and adding GNP provides functionality in terms of mechanical and thermal properties by enhancing circularity and sustainability approaches. The present work provides a scalable compounding approach for industrial applications of GNP at high shear rates during the melt mixing of single/blend polymer matrices. By evaluating the mechanical performance of the PLA and TPU blend composite composition at a 9:1 weight percentage, the optimum GNP amount was defined as 0.5 wt%. The flexural strength of the developed composite structure was enhanced by 24% and the thermal conductivity by 15%. In addition, a 99.8% shape fixity ratio and a 99.58% recovery ratio were attained within 4 min, resulting in the spectacular enhancement of GNP attainment. This study provides an opportunity to understand the acting mechanism of upcycled GNP in improving composite formulations and to develop a new perspective on the sustainability of PLA/TPU blend composites with an increased biobased degree and shape memory behavior. Full article

One-way water transport is a predominant feature of comfortable textiles used in daily life. However, shortcomings related to the textiles include their poor breathability and durability. In this study, low-cost and eco-friendly PLA/low-melt (polylactic acid) LMPLA-thermoplastic polyurethane (TPU) membranes were fabricated through a needle punch/hot press and electrospinning method. The micro-/nano-channels, used for the first time, endowed the composite membranes with robust, breathable, moisture-permeable, and abrasion-resistant performance. By varying the nano- layer thickness, the resulting 16–40 μm membranes exhibited excellent one-way water transport, robust breathability and moisture permeability, and good abrasion resistance. Nano-layer thickness was found to be a critical performance factor, balancing comfort and protection. These results may be useful for developing low-cost, eco-friendly, and versatile protective products for medical application. Full article

Wave-absorbing materials are developing in the direction of “light weight, wide frequency band, thin layer and high strength”, and it is difficult to achieve the synergy between wave-absorbing performance and mechanical properties when graphene absorbent is compounded with a single resin matrix. In this paper, based on the preparation of a new composite absorbing wire with a graphene (GR)/spherical graphite (SG) double absorbent and polylactic acid (PLA)/thermoplastic polyurethane (TPU) double matrix, we proposed a new method to prepare samples for testing the electromagnetic parameters and tensile strength by fused deposition modeling (FDM). Furthermore, the effect of SG/GR ratio on the microwave absorbing properties and mechanical properties of PLA/TPU composites was specifically studied. It was found that when the ratio of SG/GR was small (0:5, 1:4), the dielectric loss (interfacial polarization loss, dipole polarization loss, conductivity loss) and attenuation ability of the composites were stronger, and the impedance matching was better. When the SG/GR ratio was large (5:0, 4:1), the composites had high strength and toughness. When the ratio of SG/GR was moderate (2:3, 3:2), it could retain the absorbing and mechanical properties of the absorbing materials. On the one hand, the SG and PLA/TPU matrix formed an “island structure”, which improves the dispersion of GR; on the other hand, the GR and PLA/TPU matrix formed a “core-shell structure”, which promotes polarization and multiple scattering. Full article

Additive technologies using Fused Deposition Modeling (FDM) technology are currently a promising tool for the production of polymeric multicomposites. This paper presents the results of a static 3-point bending test carried out on 3D printed samples of the PLA-TPU composite. The article also discusses initial vibrodiagnostic research and Finite Element Method (FEM) analysis of the 3D-printed composite bushings. The data obtained from FEM analysis served as input data for motion simulation analysis, where the influence of the stiffness of the suspension on the trajectory has been verified. Full article

In order to apply the rigid biodegradable PLA material for flexible toothbrush bristle products, in this paper, Poly(lactic acid) (PLA) and thermoplastic polyurethane elastomer (TPU) blends (TPU/PLA composites), with a mass ratio of 80:20, were prepared by the melt-blending method to achieve toughening modification. Infrared spectroscopy, scanning electron microscopy, differential scanning calorimetry and low-field nuclear magnetic resonance were used to investigate the effect of the compatibilizer, Maleic anhydride grafted polypropylene (PP-g-MAH), on the compatibility of the blends, and the effect of melamine on the flame retardant properties of the blends was further investigated. The results demonstrated that 3% PP-g-MAH had the best compatibility effect on PLA and TPU; the TPU/PLA composites have a better macromolecular motility and higher crystallization capacity in the amorphous regions through the physical and chemical action by using PP-g-MAH as a compatibilizer. By adding melamine as a flame retardant, the scorch wire ignition temperature of TPU/PLA composites can reach 830 °C, which was elevated by 80 °C compared with pure PLA; however, the flame retardant effect of melamine in a single system was not significant. Melamine acts as a flame retardant by absorbing heat through decomposition and diluting the combustible material by producing an inert gas. Full article

This paper addresses the potential application of flexible thermoplastic polyurethane (TPU) and poly(lactic acid) (PLA) compositions as a material for the production of antibacterial wound dressings using the Fused Filament Fabrication (FFF) 3D printing method. On the market, there are medical-grade polyurethane filaments available, but few of them have properties required for the fabrication of wound dressings, such as flexibility and antibacterial effects. Thus, research aimed at the production, characterization and modification of filaments based on different TPU/PLA compositions was conducted. The combination of mechanical (tensile, hardness), structural (FTIR), microscopic (optical and SEM), degradation (2 M HCl, 5 M NaOH, and 0.1 M CoCl₂ in 20% H₂O₂) and printability analysis allowed us to select the most promising composition for further antibacterial modification (COMP-7,5PLA). The thermal stability of the chosen antibiotic—amikacin—was tested using processing temperature and HPLC. Two routes were used for the antibacterial modification of the selected filament—post-processing modification (AMI-1) and modification during processing (AMI-2). The antibacterial activity and amikacin release profiles were studied. The postprocessing modification method turned out to be superior and suitable for wound dressing fabrication due to its proven antimicrobial activity against E. coli, P. fluorescens, S. aureus and S. epidermidis bacteria. Full article

The present work investigated the possibility to use wet blue (WB) leather wastes as natural reinforcing fibers within different polymer matrices. After their preparation and characterization, WB fibers were melt-mixed at 10 wt.% with poly(lactic acid) (PLA), polyamide 12 (PA12), thermoplastic elastomer (TPE), and thermoplastic polyurethane (TPU), and the obtained samples were subjected to rheological, thermal, thermo-mechanical, and viscoelastic analyses. In parallel, morphological properties such as fiber distribution and dispersion, fiber–matrix adhesion, and fiber exfoliation phenomena were analyzed through a scanning electron microscope (SEM) and energy-dispersive spectroscopy (EDS) to evaluate the relationship between the compounding process, mechanical responses, and morphological parameters. The PLA-based composite exhibited the best results since the Young modulus (+18%), tensile strength (+1.5%), impact (+10%), and creep (+5%) resistance were simultaneously enhanced by the addition of WB fibers, which were well dispersed and distributed in and significantly branched and interlocked with the polymer matrix. PA12- and TPU-based formulations showed a positive behavior (around +47% of the Young modulus and +40% of creep resistance) even if the not-optimal fiber–matrix adhesion and/or the poor de-fibration of WB slightly lowered the tensile strength and elongation at break. Finally, the TPE-based sample exhibited the worst performance because of the poor affinity between hydrophilic WB fibers and the hydrophobic polymer matrix. Full article