Search Results (75)

Biodegradable nanocomposite materials possessing self-healing behavior are emerging as an attractive option of being used in advanced mechatronic systems. The current study is focused on a thorough examination of the micromechanical properties of graphene–reinforced polylactic acid (PLA)/polycaprolactone (PCL) composite samples, followed by estimation of their self-healing behavior upon heating. Polymer blend–based nanocomposite materials were prepared using the green and reliable in terms of good nanofiller dispersion melt extrusion method. 3D printed nanocomposite specimens with impeccable flatness were subjected to fine microscratch testing by applying a constant force experimental mode. The surface resistance of the three-component polymer materials against the lateral movement of the stylus fulfilling the scratch and the impact of the dual-phase PLA/PCL ratio on the nanocomposite mechanical performance were estimated by calculation of the coefficient of friction (COF = F_x/F_z). COF values in the range of 0.8–1.4 indicated excellent nanocomposite resilience against scratch. Creating a heterogeneous polymer system that combines phase-separated soft and hard domains with close melt and glass transition temperatures, respectively, may facilitate the physical flow of macromolecular chains into voids or free volume areas. This aspect can be critical in the achievement of thermally–induced self-healing properties of the composite material. Scanning electron microscopy (SEM) imaging of the microscratches, made before and after Joule heating of the polymer samples, revealed a significant degree of surface recovery and a sensible reduction in the width of the adjusted scratch grooves. Full article

The 4D printing of thermo-responsive shape-memory multicomponent polymer composites, which possess the ability to change shape by exposure to heat, has attracted much attention in recent years because of their scientific and technological significance. In the present study, we investigate shape memory performance of a polylactic acid-polycaprolactone-graphene nanocomposite activated directly by increasing the environmental temperature and indirectly, by Joule heating. The incorporation of graphene within the shape-memory biopolymer blend allowed formation of a programmable conduction path, whose electric properties are intimately coupled to thermo-mechanical processes. Advanced rheological, thermal, and thermo-mechanical properties were evaluated and related to the structure of nanocomposite. The electrically and thermally stimulated shape memory and self-healing behavior of the nanocomposite based on polycaprolactone/poly(lactic) acid blend reinforced with graphene nanoplatelets (PCL/PLA/GNP) were investigated. The shape memory tests revealed a good reversibility of 76% between the temporary and permanent states of the samples bent to 180 degrees and a high healing efficiency of 96% if stimulated by Joule heating. The highly electroactive nanocomposite demonstrated a great potential for 4D-printing of objects with complex structures, shapes, and electrically-stimulated shape-memory and self-healing functions. The nanocomposite is biodegradable, recyclable, and reusable, which may reduce the carbon footprint of the rapidly developing additive technology. Full article

In this study, polylactic acid (PLA) was blended with poly(ε-caprolactone) (PCL) and reinforced with nanosilica (SiO₂) to tailor surface characteristics and improve adhesion in biopolymer-based printed packaging applications. The surface microstructure and topography were analyzed using FTIR-ATR, SEM, and surface profilometry. Surface wettability and surface free energy (SFE), along with the adhesion properties of printed ink layers on polymer blends, were assessed, and the optical properties of the substrates and prints were evaluated. SEM revealed that PLA/PCL blends exhibited phase-separated morphologies with PCL droplet domains, whereas incorporation of 3 wt% SiO₂ resulted in finer dispersion and reduced surface irregularities. Surface roughness (Ra) increased from 1.92 µm for PLA/SiO₂ 100/3 to 4.45 µm for PLA/PCL/SiO2 50/50/0, while water contact angle decreased from 70.9° for neat PLA to 43.4° for PLA/SiO₂ 100/3 surface, reflecting enhanced hydrophilicity. SFE components ranged from 26 to 40.7 mJ/m² (dispersive) and 3.2 to 21.5 mJ/m² (polar). Adhesion parameters (interfacial tension ranging from 0.01 to 5.54 mJ/m², work of adhesion from 76.9 to 97.3 mJ/m², and wetting coefficient from 3.04 to 11.1 mJ/m²) indicated favorable ink compatibility for most blends, and optical density of the printed layers (1.85–2.35) confirmed potential for good printability. These findings demonstrate that PLA/PCL/SiO₂ blends allow controlled tuning of surface morphology, wettability, and adhesion, providing a promising approach for biodegradable and print-ready packaging substrates. Full article

Thermoplastic starch (TPS) blended with biodegradable polyesters such as polyhydroxybutyrate (PHB), polylactic acid (PLA), polybutylene succinate (PBS), and polycaprolactone (PCL) represents a promising route toward sustainable alternatives to petroleum-based plastics. TPS offers advantages related to abundance, low cost, and biodegradability, while polyesters provide improved mechanical strength, thermal stability, and barrier performance. However, the intrinsic incompatibility between hydrophilic TPS and hydrophobic polyesters typically leads to immiscible systems with poor interfacial adhesion and limited performance. This review critically examines recent advances in the development of TPS/polyester blends, with emphasis on compatibilization strategies based on chemical modification, natural and synthetic compatibilizers, bio-based additives, and reinforcing agents. Particular attention is given to the role of organic acids, essential oils, phenolic compounds, nanofillers, and natural reinforcements in controlling morphology, crystallinity, interfacial interactions, and thermal–mechanical behavior. In addition, the contribution of bioactive additives to antimicrobial and antioxidant functionality is discussed as an emerging multifunctional feature of some TPS/polyester systems. Finally, current limitations related to long-term stability, scalability, and life cycle assessment are highlighted, identifying key challenges and future research directions for the development of advanced biodegradable materials with tailored properties. Full article

Biodegradable polymeric composites reinforced with natural fillers represent one of the most promising routes toward low-impact, circular, and resource-efficient materials. In recent years, a growing number of studies have focused on the valorization of plant- and animal-derived organic waste, ranging from agricultural residues and natural fibers to marine and livestock by-products. This review provides a comprehensive and comparative overview of these systems, analyzing the nature and origin of the waste-derived fillers, their pretreatments, processing strategies, and the resulting effects on mechanical, thermal, functional, and biodegradation properties. Particular attention is dedicated to the role of filler composition, morphology, and surface chemistry in governing interfacial adhesion and end-use performance across different polymeric matrices, including PLA, PCL, PBS, PHA, PHB, PBAT, and commercial blends such as Mater-Bi^®. The emerging applications of these biocomposites, such as packaging, additive manufacturing, agriculture, biomedical uses, and environmental remediation, are critically discussed. Overall, this work provides fundamental insights to support the development of the next generation of biodegradable materials, enabling the sustainable valorization of organic waste within a circular-economy perspective. Full article

The growing demand for sustainable materials has intensified research on biodegradable polymers, particularly poly(ε-caprolactone) (PCL), poly(lactic acid) (PLA), and their blends. PLA and PCL offer biocompatibility and biodegradability, making them attractive for biomedical, packaging, and agricultural applications; however, their practical utility remains limited owing to intrinsic drawbacks. PLA has low impact strength and poor thermal resistance, while PCL suffers from low tensile strength and slow degradation kinetics. Blending PLA with PCL can complement their properties, providing a tunable balance of stiffness and flexibility. Further improvements can be achieved through the incorporation of micro- and nanocellulose (NC), which act as reinforcements, nucleating agents, as well as compatibilizers. We critically examine fabrication strategies for NC-reinforced PLA, PCL, and their blends, highlighting NC extraction, surface modification, processing strategies, and dispersion techniques that prevent agglomeration and facilitate uniform distribution. Comparative insights into composite and nanocomposite systems reveal that NC incorporation significantly enhances mechanical properties, thermal resistance, crystallization, and biodegradation kinetics, particularly at low filler loadings, owing to its high surface area, specific strength, and hydrophilicity. The review underscores the potential of PLA/PCL-based nanocomposites as eco-friendly biomaterials with tunable properties tailored for diverse sustainable applications. Full article

This study investigated PLA/PCL blends modified with maleic anhydride (MA) via radical grafting using benzoyl peroxide (BPO) as an initiator. Different formulations with 5 and 10 wt.% of PLA-g-MA (containing 1, 3, and 5 wt.% MA) were prepared to evaluate their compatibilizing effect. Samples were characterized thermally, mechanically, and morphologically using DSC, TGA, FTIR, goniometry, SEM, and tensile, impact, and hardness tests. The results show that adding PCL significantly improves the ductility of PLA, though it reduces tensile strength and hardness. Grafting with MA partially improves phase compatibility, as seen by increased elongation at break and impact resistance, especially at intermediate MA concentrations (1–3%). However, higher MA contents lead to greater variability in thermal and mechanical results, likely due to heterogeneous phase dispersion. FTIR analysis detected residual BPO in some formulations, though below 0.1 phr. TGA indicated a slight improvement in thermal stability at 5 wt.% MA. Overall, the findings suggest that controlled use of MA as a compatibilizer enhances the balance of mechanical and thermal properties in PLA/PCL systems. Full article

This review explores the current state and future potential of bioplastics as sustainable alternatives to conventional fossil-based polymers. It provides a detailed examination of the classification, molecular structures, and synthetic routes of major bioplastics, including polylactic acid (PLA), polyglycolic acid (PGA), polycaprolactone (PCL), polybutylene succinate (PBS), polybutylene adipate-co-terephthalate (PBAT), and polyhydroxyalkanoates (PHAs). Special emphasis is placed on the unique properties and degradation behaviors of each material across various environmental conditions, such as industrial composting, soil, and marine ecosystems. The manuscript further discusses advanced strategies in polymer design, such as copolymerization, reactive blending, and incorporation of nano- or micro-scale additives, to enhance flexibility, thermal resistance, barrier properties, and mechanical integrity. In addition to technical advancements, the review critically addresses key limitations impeding large-scale commercialization, including high production costs, limited availability of bio-based monomers, and inadequate end-of-life treatment infrastructure. Finally, future research directions are proposed to advance the development of fully bio-based, functionally tunable, and circular bioplastics that meet the performance demands of modern applications while reducing environmental impact. Full article

This present review aims to provide a clear overview of the environmental impact of non-biodegradable materials, and the use of biodegradable materials as their replacements. Non-biodegradable polymers have been used in the past, and now they are considered a threat to the environment. Recently, it has become a necessity to manufacture products with biodegradable polymers to alleviate waste pollution because they can degrade in a short period of time in the environment. Biodegradable polymers can be used in various applications like cosmetics, coatings, wound dressings, gene delivery, and tissue engineering scaffolds. Blending biodegradable polymers could provide an excellent opportunity to produce innovative green biocomposites suitable for any desired applications. This paper reviews all the recent related works on biodegradable PLA and PCL materials and the introduction of fillers for the development of green biocomposites. The properties and characterisation of PLA/PCL blends and PLA-PCL-filler green biocomposites on morphology, thermal, mechanical, thermomechanical, and barrier properties are thoroughly reviewed. The applications, limitations, and future prospects of these green biocomposites is also highlighted. Full article

Endotracheal prosthesis placement is employed as a therapeutic intervention for tracheal lesions in cases where conventional surgical approaches are not feasible. The learning curve for endotracheal stent placement can vary depending on the type of stent, the training environment, and the clinician’s prior experience; however, it is generally considered moderately complex. Inadequate practice can have serious consequences, as the procedure involves a critical area such as the airway. The main risks and complications associated with inadequate technique or improper execution can include stent migration, formation of granulation tissue or hyperplasia, tracheal or pulmonary infection, obstruction or fracture of the stent, hemorrhage and tracheal perforation, among others. The purpose of the present study is to summarize important information and evaluate the role of different material features in the 3D printing manufacturing of an appropriate tracheobronchial medical device, which should be as appropriate as possible to facilitate placement during surgical practice. A complex stent design was fabricated using three different biodegradable materials, polycaprolactone (PCL), polydioxanone (PDO), and polymer blend of polylactic acid/polycaprolactone (PLA/PCL), through additive manufacturing, specifically fused filament fabrication (FFF)3D printing. Parameter optimization of the 3D printing process was required for each material to achieve an adequate geometric quality of the stent. Experimental analyses were conducted to characterize the mechanical properties of the printed stents. Flexural strength and radial compression resistance were evaluated, with particular emphasis on radial force due to its clinical relevance in preventing collapse after implantation in the trachea. The results provide valuable insights into how material selection could influence device behavior during placement to support surgical requirements. Full article

Three-dimensional printed polycaprolactone (PCL) tissue engineering scaffolds have drawn increasing interest from the medical industry due to their excellent biocompatibility and biodegradability, yet PCL’s poor mechanical performance has limited their applications. This study introduces a biocompatible and biodegradable polylactic acid (PLA) fiber reinforced PCL (PLA/PCL) composite as the filament for 3D printed scaffolds to significantly enhance their mechanical performance: Special-made PLA short fiber mat was infused with PCL matrix and rolled into PLA/PCL filaments through a “Vacuum Assisted Resin Infusion” (VARI) process. The investigation revealed that the PLA fibers are highly oriented along the printing direction when using this filament for 3D printing due to the unique microstructure formed during the VARI process. At the same PLA fiber content, the percentage increase in Young’s modulus of the 3D printed strands using the filaments produced by the VARI process is 127.6% higher than the 3D printed strands using the filaments produced by the conventional melt blending process. The 3D printed tissue engineering scaffolds using the PLA/PCL composite filament with 11 wt% PLA fiber content also achieved an exceptional 84.2% and 143.3% increase in peak load and stiffness compared to the neat PCL counterpart. Full article

The environmental impact of petroleum-based plastics has driven a global shift toward sustainable alternatives like biodegradable polymers, including polylactic acid (PLA), polybutylene succinate (PBS), and polycaprolactone (PCL). Yet, these bioplastics often face limitations in mechanical and thermal properties, hindering broader use. Reinforcement with cellulose nanofibrils (CNFs) has shown promise, yet most research focuses on conventional sources like wood pulp and cotton, neglecting agricultural residues. This review addresses the potential of maize husk, a lignocellulosic waste abundant in South Africa, as a source of CNFs. It evaluates the literature on the structure, extraction, characterisation, and integration of maize husk-derived CNFs into biodegradable polymers. The review examines the chemical composition, extraction methods, and key physicochemical properties that affect performance when blended with PLA, PBS, or PCL. However, high lignin content and heterogeneity pose extraction and dispersion challenges. Optimised maize husk CNFs can enhance the mechanical strength, barrier properties, and thermal resistance of biopolymer systems. This review highlights potential applications in packaging, biomedical, and agricultural sectors, aligning with South African bioeconomic goals. It concludes by identifying research priorities for improving compatibility and processing at an industrial scale, paving the way for maize husk CNFs as effective, locally sourced reinforcements in green material innovation. Full article

The present work deals with the mixing of two green polymers at several definite ratios that led to the receiving of biodegradable polylactic acid (PLA)/polycaprolactone (PCL) blends possessing well-expressed macromechanical and shape memory properties. Four non-compatibilized polymer compositions were prepared by using a twin-screw melt extrusion technique, allowing for a homogeneous dispersion of the PCL droplets in the PLA matrix and higher interfacial adhesion between the two phases. The mechanical behavior of the specimens was estimated by tensile experiments conducted at three particular crosshead velocities. It was established that the addition of PCL as a soft segment redounded to an increment of the toughness and elongation at ultimate strength of the polymer composite at the expense of the maximum tensile stress and Young’s modulus. These latter two parameters were found to be more sensitive, in terms of reaching high values, to the content of PLA as a hard segment in the polymer blend. Performing thermoresponsive shape memory tests disclosed an overwhelming reversibility between the temporary and permanent states of the composite materials, including significant shape fixation ($R_f$) and shape recovery ($R_r$) rates. SEM analysis of the PLA/PCL compositions revealed a distinct phase-separated microstructure, confirming the immiscibility of the two polymers in the blend. Full article

In this study, the microinjection molding technology was adopted to prepare polylactic acid (PLA)/polycaprolactone (PCL)/bioactive glass (BG) composites with varying BG contents for biomedical applications. The various measurement techniques, including scanning electronic microscopy (SEM), X-ray diffraction (XRD), Fourier transform infrared (FT-IR) spectroscopy, the water contact angle (WCA) test, the mechanical test, and in vitro biological evaluations, were applied to characterize the above interesting biocomposites. The experimental results show that the extremely strong shear force field generated during the microinjection molding process could induce the in situ formation of micron PCL dispersed phase fibril structures and strongly promote the homogeneous dispersion of micron BG filler particles in the PLA/PCL polymer matrix, which therefore leads to a significant improvement in the specific mechanical property of the PLA/PCL/BG composite. For example, with BG fillers content increasing to 10 wt%, the Young’s modulus of the above obtained PLA/PCL/BG composite could reach 2122.9 MPa, which is 1.47 times higher than that of the unfilled PLA/PCL blend material. In addition, it is also found that under the simulated body fluid (SBF) environment, the incorporated BG fillers in the PLA/PCL polymer matrix could be effectively transformed into hydroxyapatite (HA) components on the treated sample surface, thus being greatly advantageous to enhancing the material’s in vitro bioactivity. Obviously, the microinjection molded PLA/PCL/BG biocomposites could exhibit excellent comprehensive performance, revealing that the microinjection molding processing method could hold great potential in industrialization applications of the resulting biodegradable biomedical materials. Full article