Search Results (264)

Ni-Mo alloy coating has shown exciting potential as a candidate to replace chromium coating. In this paper, Ni-Mo alloy coatings were successfully electrodeposited from a citrate/ammonia bath, and the effect of the bath pH values over a wide range (4–10) on the characteristics and corrosion resistance of Ni-Mo alloy coating was studied in detail. Results show that all the deposited Ni-Mo alloy coatings consist of a crystalline solid-solution Ni(Mo) fcc structure. An increase in bath pH values could facilitate the deposition of Mo, thereby increasing the Mo content and decreasing the crystallite size of Ni-Mo alloy coatings. However, there are subtle gaps between the coarse grains on the surface of the Ni-Mo alloy coating deposited at pH 10. These subtle gaps tend to form between the coarse grains on the surface of the electrodeposited Ni-Mo alloy coating because of the relatively high Mo content, refined grains, and appropriate morphology. The Ni-Mo alloy coating deposited at pH 9 exhibits optimal corrosion resistance, attributed to its lowest corrosion current density i_corr (7.31 × 10⁻⁶ A cm⁻²), the strongest polarization resistance (11.13 kΩ·cm⁻²), and impedance value, which are mainly contributed to by the coating resistance and charge-transfer resistance. Full article

Antibacterial thin-film coatings are of increasing interest for enhancing hygiene in controlled environments such as commercial greenhouses. Phytopathogens including Pseudomonas syringae, and human pathogens such as Escherichia coli, Micrococcus luteus, and Staphylococcus aureus, frequently contaminate greenhouse environments. The present study aimed to develop and evaluate multifunctional magnetron-sputtered glass coatings with strong antimicrobial performance, deposited by physical vapor deposition to achieve precise control of film composition and uniform coverage of large substrates (≥0.25 m²), ensuring industrial-scale applicability. Thin films were fabricated by magnetron sputtering using multi-alloy targets composed of Cu, Sn, Zn, Al, Ni, Fe, Ti, Mn, Nb, or Co. Fourteen distinct coating compositions were characterized using high-resolution transmission electron microscopy, scanning transmission electron microscopy, and energy-dispersive X-ray spectroscopy. Antibacterial performance was evaluated against the following strains: E. coli (PCM 2560), M. luteus (PCM 525), S. aureus (PCM 2602), and P. syringae pv. tomato (IOR2146). Coatings prepared from 90%Cu-10%Sn, 90%Cu-10%Zn, and 80%Cu-20%Ti targets exhibited one of the highest antibacterial efficiencies. These coatings also showed strong mechanical durability and corrosion resistance. Our results indicate that coatings obtained from Cu-based multi-alloy targets by magnetron sputtering are promising candidates for use as durable, antimicrobial inner glass surfaces in future greenhouse applications. Full article

Solidification cracking is a critical defect in Cu–steel dissimilar laser welding for cylindrical lithium-ion battery busbar assembly, yet the metallurgical role of phosphorus (P) in crack formation has not been quantitatively established. In this study, the influence of phosphorus in the coating layer on weld solidification behavior was clarified by preparing Cu substrates with four different coating conditions—Ni–P-coated Cu (10 and 50 μm) and pure Ni-coated Cu (10 and 50 μm)—and performing high-speed single-mode fiber-laser welding under identical heat-input conditions. Shear-tensile testing, EPMA-based microstructural analysis, and Thermo-Calc solidification calculations were combined to correlate P segregation with solidification cracking susceptibility. The Ni–P 10 μm coating generated severe solidification cracking compared with the pure Ni 50 μm coating, which was attributed to excessive P enrichment in the terminal liquid phase (up to 8.8 mass%). This enrichment significantly expanded the mushy-zone width to approximately 869 K, yielding a highly solidification crack-susceptible fusion zone. In contrast, 50 μm pure Ni coatings produced narrow mushy-zone widths (200–400 K) and extremely low residual P levels (~0.1 mass%), resulting in fully crack-free microstructures. The 50 μm Ni coating exhibited the highest shear-tensile strength and largest rupture displacement among all conditions, confirming that suppression of P segregation directly improves both structural integrity and mechanical performance. Overall, this study demonstrates that phosphorus enrichment critically governs the solidification-cracking susceptibility of Cu–steel dissimilar welds by widening the solidification temperature range. Eliminating P from the coating layer and applying an adequately thick pure Ni coating constitute highly effective strategies for achieving crack-free, mechanically robust welds in lithium-ion battery busbar manufacturing. Full article

In this work, nickel oxide nanoparticles (NiO NPs) were synthesized sonochemically in the ionic liquid 1,2-(propanediol)-3-methylimidazolium hydrogen sulfate ([PDOHMIM⁺][HSO₄⁻]) at different loadings (8 wt.%, 15 wt.%, and 30 wt.%), and subsequently coated with polyethylene glycol (PEG). Structural characterization (XRD, FTIR, TEM, TGA) confirmed a cubic NiO spinel phase with an average crystallite size of ~8 nm, which increased to 20–28 nm after PEG coating. Electrical measurements (100 Hz–1 MHz) showed that AC conductivity (σAC) increased with both frequency and NiO content, whereas the dielectric constant (ε′) and loss tangent (tan δ) decreased with frequency. DFT calculations (B3LYP/6–311+G(2d,p)) on the [PDOHMIM⁺][HSO₄⁻] ion pair showed that there were strong hydrogen bonds, an uneven charge distribution, and stable electrostatic interactions that help keep NiO NPs stable and spread them evenly in the ionic liquid. In general, both experimental and theoretical studies show that PEG-coated [NiO NPs + IL] nanostructures exhibit improved dielectric stability, enhanced interfacial polarization, and tunable electronic properties. Full article

Corrosion induced by defective oxide scales severely compromises the durability of concrete structures. This study develops a dual-mechanism sol-gel protection strategy based on La³⁺/Ni²⁺/2-Methylimidazole (2-MI). First, 2-Methylimidazole-catalyzed epoxy ring-opening constructs defect-minimized Si–O–Si/C–O–C networks through 60 °C low-temperature curing, reducing microcrack formation and curing energy consumption compared to conventional 130 °C processing. Second, utilizing 400 °C waste heat from hot-rolled steel triggers pH-modulated La₂O₃/NiO co-deposition within oxide scale defects, enhancing corrosion resistance. After a 40-day immersion in SCP + 0.1 M NaCl, the coated reinforcement exhibits a low-frequency impedance modulus of 25.6 kΩ·cm², achieving a 10.4-fold increase over untreated steel. Specimens embedded in 3.5 wt% NaCl mortar demonstrate a 120-day impedance modulus of 74.63 kΩ·cm², exceeding the control by 8.03-fold. This strategy integrates efficient industrial waste heat utilization with energy-saving low-temperature curing, providing long-term corrosion protection for marine concrete structures. Full article

In this study, a highly conductive nickel (Ni) layer was deposited onto a P-type (Zr,Ti)Co(Sn,Sb) half-Heusler (HH) thermoelectric (TE) material using a low-cost electro-brush plating technique. Before depositing Ni on the TE material, the plating process was optimised on a stainless steel (SS) substrate. An optimal medium-rate deposition voltage of 6V was identified on the SS substrate, with the desired thickness, superior mechanical performance, reduced sheet resistance and surface roughness, and enhanced electrical conductivity. The optimised deposition condition was then applied to the P-type (Zr,Ti)Co(Sn,Sb) material, resulting in a Ni layer that significantly enhanced its electrical and thermal stability. After thermal exposure at 500 °C for 10 h, the Ni coating effectively protected the TE surface against oxidation and sublimation, suggesting that the interfacial contact properties of P-type (Zr,Ti)Co(Sn,Sb) TE material can be effectively enhanced by depositing a highly conductive, oxidation-resistant Ni layer using the cost-effective, straightforward electro-brush plating technique. Full article

In this study, p-type NiO_x and Cu-doped NiO_x nanoparticles (NPs) were synthesized by a simple chemical precipitation method and used as hole transport layers (HTLs) for inverted perovskite solar cells (PSCs). The microstructural property, surface morphology, elemental composition, optical property, charge recombination, and surface topography of the NiO_x and Cu-NiO_x HTLs were comprehensively characterized. The results showed that the NiO_x and Cu-NiO_x NPs were uniformly coated on the substrates without pinholes or voids. Cu incorporation into NiO_x did not change its crystalline nature and considerably improved its electrical conductivity. The Cu-NiO_x HTLs exhibited superior photoluminescence quenching and the least lifetime decay, which indicated that Cu-NiO_x exhibited higher charge transport than NiO_x HTLs. The fabricated PSC performances were further analyzed using current density–voltage characteristics, external quantum efficiency, and electrochemical impedance spectroscopy. The PSCs with PEDOT:PSS, NiO_x, and 2% Cu-NiO_x HTLs exhibited power conversion efficiencies of 11.93%, 13.72%, and 15.54%, respectively. The 2% Cu-NiO_x HTL-based device showed the best performance compared with the PEDOT:PSS- and NiO_x-based devices. Academic Editors: Chunyang Zhang, Dou Zhang Full article

Harnessing solar energy is crucial for applications such as water desalination through solar collectors, where efficient conversion of solar radiation into thermal energy is required. In this study, electroless nickel–phosphorus (Ni-P) coatings and their carbon black (CB) nanoparticle composites were successfully deposited and evaluated as selective solar absorbers. The coatings exhibited compact, crack-free, and amorphous structures composed mainly of Ni(OH)₂ and NiOOH, as confirmed by SEM-EDS, XRD, FTIR, and Raman analyses. Increasing the pH enhanced the deposition rate and coating thickness while reducing the phosphorus content. Incorporation of CB nanoparticles was confirmed, though it slightly decreased coating thickness. Optical characterization revealed high absorptance and low emissivity across all samples, with the Ni-P coating produced at higher pH (C1) achieving the best performance (brightness L* = 29.0; figure of merit α − ε = 0.84). Aging tests further demonstrated the resilience of this sample, maintaining a figure of merit of 0.81. These findings establish Ni-P coatings, particularly at higher pH, as promising and safer alternatives to conventional chromium-based solar selective coatings. Full article

Despite intense interest in the catalytic potential of transition metal oxide heterostructures, originating from their large surface area and tunable chemistry, the fabrication of well-defined multicomponent oxide coatings with controlled architectures remains challenging. Here, we demonstrate a simple and effective swelling-assisted sequential infiltration synthesis (SIS) strategy to fabricate hierarchically porous multicomponent metal-oxide electrocatalysts with tunable bimetallic composition. A combination of solution-based infiltration (SBI) of transition metals, iron (Fe), nickel (Ni), and cobalt (Co), into a block copolymer (PS73-b-P4VP28) template, followed by vapor-phase infiltration of alumina using sequential infiltration synthesis (SIS), was employed to synthesize porous, robust, conformal and transparent multicomponent metal-oxide coatings like Fe/AlO_x, Fe+Ni/AlO_x, and Fe+Co/AlO_x. Electrochemical assessments for the oxygen evolution reaction (OER) in a 0.1 M KOH electrolyte demonstrated that the Fe+Ni/AlO_x composite exhibited markedly superior catalytic activity, achieving an impressive onset potential of 1.41 V and a peak current density of 3.29 mA/cm². This superior activity reflects the well-known synergistic effect of alloying transition metals with a trace of Fe, which facilitates OER kinetics. Overall, our approach offers a versatile and scalable path towards the design of stable and efficient catalysts with tunable nanostructures, opening new possibilities for a wide range of electrochemical energy applications. Full article

The alarming rise in foodborne illnesses, particularly those associated with microbial contamination in meat products, presents a serious challenge to global food safety. Among these microbial threats, Pseudomonas aeruginosa (P. aeruginosa) poses a critical threat due to its biofilm-forming capability and prevalence in contaminated beef, highlighting its effective real-time detection. Herein, we report the fabrication of a novel electrochemical aptasensor based on multimetal perovskite (FeCoCuNiO) doped with urea-derived graphitic carbon nitride (g-C₃N₄), synthesized via a sol–gel combustion method. The FeCoCuNiO-g-C₃N₄ nanocomposite was then coated onto a graphitic pencil electrode and functionalized with a DNA-based aptamer specific towards P. aeruginosa. The resulting aptasensor exhibited a low detection limit of 3.03 CFU mL⁻¹ with high selectivity and sensitivity, and was successfully applied to real-time detection of P. aeruginosa in food samples. To the best of our knowledge, this work presents the first FeCoCuNiO-g-C₃N₄-based aptasensor for bacterial detection, offering a promising platform for food safety assurance and public health protection. Full article

Traditional natural gas transportation pipeline steels, such as API 5L X42 grade and the higher grades, are currently receiving a lot of attention in terms of their potential implementation in hydrogen transmission infrastructure. However, the microstructural constitution of steels with a ferrite phase and the presence of welds, with their non-polyhedral “sharp” microstructures acting as structural notches, make these steels prone to hydrogen embrittlement (HE). In this work, the notch tensile properties of copper- or nickel–phosphorus-coated API 5L X42 grade pipeline steel were studied in both the non-hydrogenated and electrochemically hydrogen-charged conditions in order to estimate anticipated protective effects of the coatings against HE. Both the Cu and Ni–P coatings were produced using conventional coating solutions for electroless plating. To study the material systems’ HE sensitivity, electrochemical hydrogenation of cylindrical, circumferentially V-notched tensile specimens was performed in a solution of hydrochloric acid with the addition of hydrazine sulfate. Notch tensile tests were carried out for the uncoated steel, Cu-coated steel, and Ni–P-coated steel at room temperature. The HE resistance was evaluated by determination of the hydrogen embrittlement index (HEI) in terms of relative changes in notch tensile properties related to the non-hydrogenated and hydrogen-charged material conditions. The results showed that pure electroless deposition of both coatings induced some degree of HE, likely due to the presence of hydrogen ions in the coating solutions used and the lower surface quality of the coatings. However, after the electrochemical hydrogen charging, the coated systems showed improved HE resistance (lower HEI_RA values) compared with the uncoated material. This behavior was accompanied by the hydrogen-induced coatings’ deterioration, including the occurrence of superficial defects, such as bubbling, flocks, and spallation. Thus, further continuing research is needed to improve the coatings’ surface quality and long-term durability, including examination of their performance under pressurized hydrogen gas charging conditions. Full article

Protective coatings are essential for extending the service life of components exposed to harsh conditions, such as pipes used in industrial systems, where wear and corrosion remain constant challenges. This study explores the development of a nano-sized TiO₂-reinforced electroless nickel-based ternary (Ni-W-P) alloy and composite coating on API X60 steel, a high-strength carbon steel pipe grade widely used in oil and gas pipelines, using an alkaline hypophosphite-reduced bath. The surface morphology, microstructure, elemental composition, structure, phase evolution, adhesion, and roughness of the coatings were analyzed using optical microscopy, FESEM, EDS, XRD, AFM, cross-cut tape test, and 3D profilometry. The tribological performance was evaluated via Vickers microhardness measurements and reciprocating wear tests conducted under dry conditions at a 5 N load. The TiO₂ nanoparticle-reinforced composite coating achieved a consistent thickness of approximately 24 µm and exhibited enhanced microhardness and reduced coefficient of friction (COF), although the addition of nanoparticles increased surface roughness (S_a). Annealing the electroless composites at 400 °C led to a significant improvement in their tribological properties, primarily owing to the grain growth, phase transformation, and Ni₃P crystallization. XRD analysis revealed phase evolution from an amorphous state to crystalline Ni₃P upon annealing. Both the alloy and composite coatings exhibited excellent adhesion performances. The combined effect of TiO₂ nanoparticles, tungsten, and Ni₃P crystallization greatly improved the wear resistance, with abrasive and adhesive wear identified as the dominant mechanisms, making these coatings well suited for high-wear applications. Full article

In industrial production, flue gas heat exchangers are often affected by the low-temperature condensation of industrial flue gas due to the influence of the working environment, resulting in serious ash deposition and corrosion. In order to solve this problem, in this study, we developed an ash deposition and corrosion monitoring system to compare the ash deposition prevention performance and corrosion resistance of different materials, as well as its influence on the heat transfer performance of different materials in the same environment. The following coatings were selected for the experiment (values in parentheses are the concentrations of the added compounds): ND, Q235, 316L, Ni-Cu (0.4 g/L)-P, Ni-P-SiO₂ (40 g/L), Ni-Cu (0.4 g/L)-P-SiO₂ (20 g/L), Ni-Cu (0.4 g/L)-P-SiO₂ (40 g/L), and Ni-Cu (0.4 g/L)-P-SiO₂ (60 g/L). The results show that the Ni-Cu (0.4 g/L)-P-SiO₂ (40 g/L) coating has excellent corrosion resistance, while the Ni-Cu (0.4 g/L)-P-SiO₂ (60 g/L) coating shows excellent antifouling performance. Through the comparative analysis of polarization curves, impedance spectra, and coupled corrosion experiments, the test materials were ranked as follows based on their corrosion resistance: 316L > Ni-Cu-P-SiO₂ (40 g/L) > Ni-Cu-P-SiO₂ (20 g/L) > Ni-P-SiO₂ > Ni-Cu-P-SiO₂ (60 g/L) > Ni-Cu-P > ND > Q235. It was also demonstrated that the new coated pipes were able to reduce the exhaust temperature below the dew point and maximize the recovery of energy from the exhaust gas. The acid–ash coupling mechanism of the coating in the flue gas environment was further analyzed, and an acid–ash coupling model based on Cu and SiO₂ is proposed. This model analyzes the effect of the coating under the acid–ash coupling mechanism. Using coated tubes in heat exchangers helps to recover waste heat from coal-fired boilers, enhance heat exchange efficiency, extend the service life of heat exchangers, and reduce costs. Full article

In this study, ternary NiFeP coatings were fabricated on a copper substrate using a simple, fast, and cost-effective electroless deposition method. The coatings were named Ni₈₅Fe₄P₁₂, Ni₈₀Fe₈P₁₂, and Ni₇₅Fe₁₂P₁₂, indicating 4, 8, and 12 at % of Fe, respectively. The surface morphology and composition of the coatings were characterized using scanning electron microscopy (SEM) and energy dispersive X-ray analysis (EDX). The activity of the prepared coatings was evaluated using the water-splitting reaction to determine the hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) in a 1 M KOH electrolyte solution. Electrochemical measurements were carried out in a temperature range from 25 °C to 55 °C. The HER and OER current density values increased by up to 2.58 and 2.13 times, respectively, with temperature increase compared to the result at 25 °C. All three coatings demonstrated activity in both reactions. Ni₈₅Fe₄P₁₂ exhibited the highest catalytic efficiency in the HER, with the overpotential of 340 mV at 10 mAcm⁻² and a Tafel slope of 61 mVdec⁻¹. In the OER, the efficiency of the NiFeP catalysts correlated with their Fe content. The overpotential was 412 mV for Ni₈₀Fe₈P₁₂ and 432 mV for Ni₇₅Fe₁₂P₁₂ at 10 mAcm⁻² with Tafel slopes of 96 and 91 mVdec⁻¹, respectively. This study underscores the critical influence of Fe content on the catalytic efficiency of NiFeP coatings, with reduced Fe content enhancing HER and increased Fe content benefits OER. Full article

In the present research, a novel magnetic adsorbent was developed via the sol–gel method by coating CuFe₂O₄ nanoparticles on biochar sourced from brewed tea waste. The synthesized adsorbent was utilized for the removal of Ni(II) ions from aqueous media. The adsorption efficiency of Ni(II) ions was assessed under crucial experimental conditions such as initial solution pH, contact time, adsorbent dosage, and initial Ni(II) concentration. The adsorbent exhibited rapid adsorption kinetics, achieving equilibrium in approximately 15 min, and maintained high efficiency across a wide pH range. Adsorption experiments were conducted for Ni(II) solutions at their natural pH (5.6) to minimize chemical usage and enhance process simplicity. An impressive maximum adsorption capacity of 232.6 mg g⁻¹ was recorded, outperforming many previously reported adsorbents. Furthermore, desorption studies demonstrated nearly 100% recovery of Ni(II) ions using 1.0 M HCl solution, indicating excellent regeneration potential of the adsorbent. Additionally, the prediction performance of an artificial neural network (ANN) model was evaluated to predict Ni(II) removal efficiency based on experimental variables, showing strong agreement with experimental data. Isotherm and kinetic models were also applied to the data to estimate the adsorption mechanisms. These findings demonstrate the promise of CuFe₂O₄-modified tea waste biochar for sustainable water treatment applications. Full article