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Keywords = Ni(Cu) substrates

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27 pages, 6753 KB  
Article
Holistic Ecosystem Assessment of the Mangalia–Limanu Coastal Lake (Black Sea, Romania)
by Ana Bianca Pavel, Catalina Gavrila, Irina Catianis, Gabriel Iordache, Florina Radulescu, Adrian Teaca and Laura Dutu
Limnol. Rev. 2025, 25(4), 51; https://doi.org/10.3390/limnolrev25040051 (registering DOI) - 23 Oct 2025
Abstract
The Mangalia–Limanu coastal lake system, located in southeastern Romania along the Black Sea, represents a transitional aquatic environment shaped by the interplay between freshwater and marine influences. This study provides an integrated assessment of its physicochemical water parameters, sedimentological and geochemical properties, and [...] Read more.
The Mangalia–Limanu coastal lake system, located in southeastern Romania along the Black Sea, represents a transitional aquatic environment shaped by the interplay between freshwater and marine influences. This study provides an integrated assessment of its physicochemical water parameters, sedimentological and geochemical properties, and benthic macroinvertebrate communities, aiming to evaluate its current ecological status and environmental dynamics. Field measurements using a multiparameter sonde revealed a predominantly freshwater to oligohaline system with moderate spatial heterogeneity. DO levels frequently reached supersaturation (>180%), coupled with high pH (~9.1), indicating intense daytime photosynthetic activity. Conductivity, TDS, and salinity increased longitudinally toward the port water area, while nitrate concentrations showed stronger signals upstream. Sediments were dominated by organic matter (18–88%), with lower carbonate (3–53%) and siliciclastic (8–49%) contents. Organic-rich deposits prevailed in the western-central sector, where reduced hydrodynamics and submerged vegetation favor autochthonous organic accumulation, whereas the eastern sector, exposed to marine action, showed more siliciclastic-rich substrates. Geochemical analyses revealed localized exceedances of Cr, Ni, Cu, Zn, and Pb regulatory thresholds (Order 161/2006), suggesting potential contamination hotspots. Benthic communities included 26 taxa, dominated by polychaetas, gammarids, and gastropods, with moderate diversity (H′ < 2). The results highlight a system under moderate anthropogenic pressure but retaining transitional lagoon characteristics, emphasizing the need for continued ecological monitoring and integrated management measures. Full article
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20 pages, 4063 KB  
Article
Standard Reference Thermoelectric Modules Based on Metallic Combinations and Geometric Design
by EunA Koo, Hanhwi Jang, SuDong Park, Sang Hyun Park and Sae-byul Kang
Appl. Sci. 2025, 15(18), 10273; https://doi.org/10.3390/app151810273 - 22 Sep 2025
Viewed by 612
Abstract
To establish a reliable thermoelectric module evaluation, a Standard Reference Thermoelectric Module (SRTEM) was developed based on stability. Open-circuit voltage (Voc) was selected as the key calibration parameter due to its consistent response to temperature differences (ΔT). The SRTEM consists of [...] Read more.
To establish a reliable thermoelectric module evaluation, a Standard Reference Thermoelectric Module (SRTEM) was developed based on stability. Open-circuit voltage (Voc) was selected as the key calibration parameter due to its consistent response to temperature differences (ΔT). The SRTEM consists of eight p–n thermoelectric couples composed of metallic thermoelectric materials—Ni90Cr10 (chromel), Cu55Ni45 (constantan), Fe64Ni36 (invar), and pure Fe—selected based on their thermoelectric properties, structural compatibility, and contact resistance. Among the tested combinations, the chromel–constantan pair exhibited the highest Voc of 55 mV at ΔT = 150 K. To increase Voc and expand the usable calibration range, leg-shape modification and substrate replacement were investigated. Module simulation revealed that replacing the rectangular-leg geometry with a double-hourglass (2H/G) structure could increase Voc by 20.2%. Furthermore, measurement of single-leg modules with substrates attached confirmed a 16.0% improvement in Voc for the 2H/G shape over the rectangular shape, consistent with the predicted enhancement due to increased thermal resistance. In addition, replacing the alumina substrate with a higher thermal conductivity material, such as AlN, increased ΔT across the legs and yielded a further 9.1% improvement in Voc. These results demonstrate the potential of the proposed SRTEM as a calibration standard for consistent thermoelectric module measurements. Full article
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16 pages, 25112 KB  
Article
Optimization of Pulsed Laser Cladding for Reconditioning of Ni–Al–Bronze (NAB) Marine Propeller
by George Ciprian Iatan, Dan Cristian Cuculea, George Ardelean, Elena Manuela Stanciu and Alexandru Pascu
Materials 2025, 18(18), 4301; https://doi.org/10.3390/ma18184301 - 14 Sep 2025
Viewed by 1031
Abstract
The materials used in the marine environment are generally selected for their high performances in aggressive operational media. This is also the case for marine propellers, which are mainly manufactured from cast nickel–aluminum bronze (NAB), due to their favorable mechanical properties and corrosion [...] Read more.
The materials used in the marine environment are generally selected for their high performances in aggressive operational media. This is also the case for marine propellers, which are mainly manufactured from cast nickel–aluminum bronze (NAB), due to their favorable mechanical properties and corrosion resistance. This study is focused on maximizing the efficiency of pulsed laser cladding through coaxial powder feeding, aiming to develop it as a sustainable reconditioning method for NAB propellers. A pulsed-wave laser (Trumpf TruPulse 556) and a cladding head (Precitec WC 50) were used for cladding of CuNi-alloyed powder on an NAB substrate. One of the main challenges was the high reflectivity of the copper matrix, present in both the base material of the propeller and in the powder, which significantly reduces laser energy absorption. However, good-quality cladded layers were obtained by optimizing the process cladding parameters. The coatings were characterized by optical and scanning electron microscopy. Microhardness values indicated transition regions within the coating layer. The results demonstrate that laser cladding with pulsed lasers is an effective and promising surface engineering method for reconditioning of damaged marine propellers. The obtained results create a path for future research aimed at extending the service life of copper-based marine components. Full article
(This article belongs to the Special Issue Obtaining and Characterization of New Materials (5th Edition))
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12 pages, 2949 KB  
Article
Micro-Mechanical Properties and Corrosion Resistance of Zr-Based Metallic Glass Matrix Composite Coatings Fabricated by Laser Cladding Technology
by Wenle Wang and Zhifeng Yan
Appl. Sci. 2025, 15(17), 9698; https://doi.org/10.3390/app15179698 - 3 Sep 2025
Viewed by 579
Abstract
Laser cladding with ultrafast cooling rates enables effective fabrication of metallic glass matrix composite (MGMC) coatings, significantly enhancing the hardness, corrosion resistance, and mechanical properties of metallic substrates. In this study, a multi-layer Zr65Al7.5Ni10Cu17.5 (at. %) [...] Read more.
Laser cladding with ultrafast cooling rates enables effective fabrication of metallic glass matrix composite (MGMC) coatings, significantly enhancing the hardness, corrosion resistance, and mechanical properties of metallic substrates. In this study, a multi-layer Zr65Al7.5Ni10Cu17.5 (at. %) MGMC coating was successfully fabricated by laser cladding technology. The effects of the region-dependent microstructural evolution on micro-mechanical properties and corrosion resistance were systematically investigated. The results indicated that the high impurity content of the powder feedstock promoted the crystallization of the coating during laser cladding. Moreover, coarse columnar crystals in the bottom region of the coating nucleated epitaxially at the coating/substrate interface and propagated along the thermal gradient parallel to the building direction, while dendritic crystals dominated the middle region under moderate thermal gradients. In the top region, fine dendritic and equiaxed crystals deposited in the amorphous matrix, due to the lowest thermal gradient and the highest cooling rate. Correspondingly, nanoindentation results revealed that the top region exhibited peak hardness (H), maximum elastic modulus (E), and optimal H/E ratio, exceeding values in both the bottom region and substrate. Simultaneously, the metallic glass matrix composite coating demonstrated significantly better corrosion resistance than the substrate due to its amorphous phase and protective passive film formation. This work advances amorphous solidification theory while expanding applications of metallic glasses in surface engineering. Full article
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14 pages, 1781 KB  
Article
Metal Phosphomolybdate-Catalyzed Condensation of Furfural with Glycerol
by Márcio José da Silva, Pedro Henrique da Silva Andrade and Luiza Diogo Miranda
Processes 2025, 13(8), 2665; https://doi.org/10.3390/pr13082665 - 21 Aug 2025
Viewed by 474
Abstract
In this work, metal salts of phosphomolybdic acid were prepared and evaluated as catalysts in acetalization reactions of glycerol with furfural. These substrates have a renewable origin and play a crucial role in synthesizing bioadditives, which can enhance the physicochemical properties of fossil [...] Read more.
In this work, metal salts of phosphomolybdic acid were prepared and evaluated as catalysts in acetalization reactions of glycerol with furfural. These substrates have a renewable origin and play a crucial role in synthesizing bioadditives, which can enhance the physicochemical properties of fossil fuels and mitigate greenhouse gas emissions. Moreover, the biodiesel industry has generated a surplus of glycerol, and its use as a reactant is welcome from both economic and environmental viewpoints. Keggin heteropolyacid salts are less corrosive than traditional Brønsted acid catalysts and are easier to handle. Herein, metal phosphomolybdates were easily obtained from the acid precursor and metal chloride metathesis. A series of metal phosphomolybdates with the general formulae M3[PMo12O40]x n H2O (Mx+ = Al3+, Fe3+, Co2+, Cu2+, Ni2+) was prepared and tested as catalysts in furfural glycerol acetalization reactions. Full article
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45 pages, 5732 KB  
Article
Tracing Heavy Metal Pollution in the Romanian Black Sea: A Multi-Matrix Study of Contaminant Profiles and Ecological Risk Across the Continental Shelf and Beyond
by Andra Oros, Dragos Marin, Gulten Reiz and Robert Daniel Nenita
Water 2025, 17(16), 2406; https://doi.org/10.3390/w17162406 - 14 Aug 2025
Viewed by 1036
Abstract
This study provides a comprehensive six-year assessment (2018–2023) of heavy metal contamination in the Romanian Black Sea sector, integrating data from seawater, surface sediments, and benthic mollusks. Sampling was conducted across a broad spatial gradient, including transitional, coastal, shelf, and offshore waters beyond [...] Read more.
This study provides a comprehensive six-year assessment (2018–2023) of heavy metal contamination in the Romanian Black Sea sector, integrating data from seawater, surface sediments, and benthic mollusks. Sampling was conducted across a broad spatial gradient, including transitional, coastal, shelf, and offshore waters beyond 200 m depth. Concentrations of six potentially toxic metals, including cadmium (Cd), lead (Pb), nickel (Ni), chromium (Cr), copper (Cu), and cobalt (Co), were measured to evaluate regional variability, potential sources, and ecological implications. Results indicate some exceedances of regulatory thresholds for Cd and Pb in transitional and coastal waters, associated with Danube River input and coastal pressures. Seabed substrate analysis revealed widespread enrichment in Ni, moderate levels of Cr, and sporadic Cd elevation in Danube-influenced areas, along with localized hotspots of Cu and Pb near port and industrial zones. Biological uptake patterns in mollusks (bivalves Mytilus galloprovincialis and Anadara inequivalvis and gastropod Rapana venosa) highlighted Cd among key metals of concern, with elevated Bioconcentration Factor (BCF) and Biota–Sediment Accumulation Factor (BAF). Offshore waters generally exhibited lower pollution levels. However, isolated exceedances, such as Cr outliers recorded in 2022, suggest that deep-sea inputs from atmospheric or maritime sources may be both episodic in nature and underrecognized due to limited monitoring coverage. The combined use of water, sediment, and biota data emphasize the strength of multi-matrix approaches in marine pollution evaluation, revealing persistent nearshore pressures and less predictable offshore anomalies. These findings contribute to a more complete understanding of heavy metal distribution in the northwestern Black Sea and provide a scientific basis for improving long-term environmental monitoring and risk management strategies in the region. Full article
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12 pages, 2566 KB  
Article
Effects of Electromigration on Sn-Bi Lead-Free Solder Alloy Joints on Copper and Copper with Nickel Surface Finish
by Lohgaindran Jeyeselan and Ervina Efzan Mhd Noor
Materials 2025, 18(16), 3722; https://doi.org/10.3390/ma18163722 - 8 Aug 2025
Viewed by 598
Abstract
Electromigration (EM) is a critical reliability concern in electronic solder joints due to increasing current densities in modern electronic packaging. EM-induced failures often manifest as void formation and microstructural degradation, particularly at the cathode interface. To address this issue, composite solder joints with [...] Read more.
Electromigration (EM) is a critical reliability concern in electronic solder joints due to increasing current densities in modern electronic packaging. EM-induced failures often manifest as void formation and microstructural degradation, particularly at the cathode interface. To address this issue, composite solder joints with elemental additions have been explored to enhance performance under high current stress. This study investigates the effect of Zn addition on the electromigration behavior and mechanical performance of eutectic Sn-Bi solder joints on copper (Cu) and nickel-coated copper (Ni/Cu) substrates. The solder alloys 58Sn-42Bi and Zn-modified Sn-Bi were prepared and reflowed onto the substrates. Electromigration testing was performed under a constant current of 1000 mA at room temperature, with applied voltages of 5 V, 12 V, and 24 V over a 10-day period per sample. Shear tests were conducted at a crosshead speed of 0.1 mm/min to evaluate joint strength. The results revealed that Zn addition influenced the distribution of Bi within the solder matrix, reducing Bi depletion at the cathode and mitigating accumulation at the anode, suggesting improved EM resistance. Zn-containing solder joints also demonstrated enhanced shear strength compared to unmodified Sn-Bi joints. These findings highlight the potential of Zn as a beneficial alloying element for improving the reliability of lead-free solder joints and form a foundation for future studies incorporating phase analysis and predictive EM lifetime modelling. Full article
(This article belongs to the Section Metals and Alloys)
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18 pages, 7363 KB  
Article
Agronomic Evaluation of Compost Formulations Based on Mining Tailings and Microbial Mats from Geothermal Sources
by María Jesús Puy-Alquiza, Miren Yosune Miranda Puy, Raúl Miranda-Avilés, Pooja Vinod Kshirsagar and Cristina Daniela Moncada Sanchez
Recycling 2025, 10(4), 156; https://doi.org/10.3390/recycling10040156 - 5 Aug 2025
Viewed by 556
Abstract
This study, conducted in Mexico, evaluates the agricultural potential of three compost formulations BFS1, BFS2, and BFS3 produced from mining tailings and thermophilic microbial mats and collected from geothermal environments. The physicochemical characterization included pH, electrical conductivity (EC), macronutrients (N, P, K, Ca, [...] Read more.
This study, conducted in Mexico, evaluates the agricultural potential of three compost formulations BFS1, BFS2, and BFS3 produced from mining tailings and thermophilic microbial mats and collected from geothermal environments. The physicochemical characterization included pH, electrical conductivity (EC), macronutrients (N, P, K, Ca, Mg, and S), micronutrients (Fe, Zn, B, Cu, Mn, Mo, and Ni), organic matter (OM), and the carbon-to-nitrogen (C/N) ratio. All composts exhibited neutral pH values (7.38–7.52), high OM content (38.5–48.4%), and optimal C/N ratios (10.5–13.9), indicating maturity and chemical stability. Nitrogen ranged from 19 to 21 kg·t−1, while potassium and calcium were present in concentrations beneficial for crop development. However, EC values (3.43–3.66 dS/m) and boron levels (>160 ppm) were moderately high, requiring caution in saline soils or with boron-sensitive crops. A semi-quantitative Compost Quality Index (CQI) ranked BFS3 highest due to elevated OM and potassium content, followed by BFS1. BFS2, while rich in nitrogen, scored lower due to excessive boron. One-way ANOVA revealed no significant difference in nitrogen (p > 0.05), but it did reveal significant differences in potassium (p < 0.01) and boron (p < 0.001) among formulations. These results confirm the potential of mining tailings—microbial mat composts are low-cost, nutrient-rich biofertilizers. They are suitable for field crops or as components in nursery substrates, particularly when EC and boron are managed through dilution. This study promotes the circular reuse of geothermal and industrial residues and contributes to sustainable soil restoration practices in mining-affected regions through innovative composting strategies. Full article
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12 pages, 3473 KB  
Article
Microstructure and Mechanical Properties of Laser-Clad Inconel 718 Coatings on Continuous Casting Mold Copper Plate
by Yu Liu, Haiquan Jin, Guohui Li, Ruoyu Xu, Nan Ma, Hui Liang, Jian Lin, Wenqing Xiang and Zhanhui Zhang
Lubricants 2025, 13(7), 289; https://doi.org/10.3390/lubricants13070289 - 28 Jun 2025
Viewed by 680
Abstract
Mold copper plates (Cr–Zr–Cu alloy) frequently fail due to severe wear under high-temperature conditions during continuous casting. To solve this problem, Inconel 718 coatings were prepared on the plate surface via laser cladding to enhance its high-temperature wear resistance. The results demonstrate that [...] Read more.
Mold copper plates (Cr–Zr–Cu alloy) frequently fail due to severe wear under high-temperature conditions during continuous casting. To solve this problem, Inconel 718 coatings were prepared on the plate surface via laser cladding to enhance its high-temperature wear resistance. The results demonstrate that the coatings exhibit a defect-free structure with metallurgical bonding to the substrate. The coating primarily consists of a γ-(Fe, Ni, Cr) solid solution and carbides (M23C6 and M6C). Notably, elongated columnar Laves phases and coarse Cr–Mo compounds were distributed along grain boundaries, significantly enhancing the coating’s microhardness and high-temperature stability. The coating exhibited an average microhardness of 491.7 HV0.5, which is approximately 6.8 times higher than that of the copper plate. At 400 °C, the wear rate of the coating was 4.7 × 10−4 mm3·N−1·min−1, significantly lower than the substrate’s wear rate of 8.86 × 10−4 mm3·N−1·min−1, which represents only 53% of the substrate’s wear rate. The dominant wear mechanisms were adhesive wear, abrasive wear, and oxidative wear. The Inconel 718 coating demonstrates superior hardness and excellent high-temperature wear resistance, effectively improving both the surface properties and service life of mold copper plates. Full article
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15 pages, 2458 KB  
Article
Removal of Metal Ions in Spin-on Hardmask Using Functionalized Porous Silica Adsorbents
by Won Kim, Kiseok Lee, Hyosik Kim, Mingi Choi, Suk-Koo Hong and Ji Eun Lee
Appl. Sci. 2025, 15(13), 7185; https://doi.org/10.3390/app15137185 - 26 Jun 2025
Cited by 1 | Viewed by 513
Abstract
The ongoing miniaturization of semiconductor devices necessitates continuous advancements in lithographic processes, which are critical for high-precision circuit formation. To prevent substrate damage during the etching step, a spin-on hardmask (SOH) layer is often introduced between the photoresist (PR) and the substrate. However, [...] Read more.
The ongoing miniaturization of semiconductor devices necessitates continuous advancements in lithographic processes, which are critical for high-precision circuit formation. To prevent substrate damage during the etching step, a spin-on hardmask (SOH) layer is often introduced between the photoresist (PR) and the substrate. However, residual metal ions in SOH solutions can adversely affect integrated circuit performance, underscoring the need for efficient and chemically compatible removal strategies. This study investigates the adsorption of metal ions (Al3+, Cr3+, Cu2+, Fe3+, Ni2+, and Ti4+) from SOH solutions using mesoporous silica materials—MCM-41 and SBA-15—functionalized with various groups (–OH, –NH2, –SH, and –CH3). Adsorption performance was evaluated under solvent-only, monomer-containing, and polymer-containing conditions. Among the tested materials, amine-functionalized mesoporous silica exhibited the highest adsorption efficiency, with SBA-15-NH2 showing relatively effective and uniform performance in polymer-containing systems. Isotherm analysis supported a monolayer chemical adsorption mechanism, suggesting the significance of surface functional groups in the adsorption process. These findings demonstrate the potential of functionalized mesoporous silica as a promising candidate for trace metal ion removal in semiconductor manufacturing, offering enhanced yield and improved process reliability. Full article
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20 pages, 4565 KB  
Article
Electrocoagulation Coupled with TiO2 Photocatalysis: An Advanced Strategy for Treating Leachates from the Degradation of Green Waste and Domestic WWTP Biosolids in Biocells
by Rodny Peñafiel, Nelly Esther Flores Tapia, Celia Margarita Mayacela Rojas, Freddy Roberto Lema Chicaiza and Lander Pérez
Processes 2025, 13(6), 1746; https://doi.org/10.3390/pr13061746 - 2 Jun 2025
Cited by 1 | Viewed by 859
Abstract
Leachates generated from the degradation of green waste and biosolids from urban wastewater treatment plants (WWTPs) pose significant environmental concerns due to high concentrations of organic pollutants and heavy metals. This study proposes a hybrid treatment strategy combining electrocoagulation (EC) and UVC-activated TiO [...] Read more.
Leachates generated from the degradation of green waste and biosolids from urban wastewater treatment plants (WWTPs) pose significant environmental concerns due to high concentrations of organic pollutants and heavy metals. This study proposes a hybrid treatment strategy combining electrocoagulation (EC) and UVC-activated TiO2 photocatalysis to remediate leachates produced in laboratory-scale biocells. Initial characterization revealed critical pollutant levels: COD (1373 mg/L), BOD5 (378 mg/L), total phosphorus (90 mg/L), ammoniacal nitrogen (201 mg/L), and metals such as Ni, Pb, and Mn levels all exceeding those set out in the Ecuadorian discharge regulations. Optimized EC achieved removal efficiencies of 62.6% for COD, 44.4% for BOD5, 89.8% for phosphorus, and 86.2% for color. However, residual contamination necessitated a subsequent photocatalytic step. Suspended TiO2 under UVC irradiation removed up to 81.8% of the remaining COD, 88.7% of the ammoniacal nitrogen, and 94.4% of the phosphorus. Levels of heavy metals such as Zn, Fe, Pb, Mn, and Cu were reduced by over 80%, while Cr6⁺ was nearly eliminated. SEM–EDS analysis confirmed successful TiO2 immobilization on sand substrates, revealing a rough, porous morphology conducive to catalyst adhesion; however, heterogeneous titanium distribution suggests the need for improved coating uniformity. These findings confirm the potential of the EC–TiO2/UVC hybrid system as an effective and scalable approach for treating complex biocell leachates with reduced chemical consumption. Full article
(This article belongs to the Special Issue Advances in Photocatalytic Water and Wastewater Treatment Processes)
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23 pages, 23602 KB  
Article
Exploration of the Supercapacitive Performance of 3D Flower-like Architecture of Quaternary CuNiCoZnO Developed on Versatile Substrates
by Priya G. Gaikwad, Nidhi Tiwari, Rajanish K. Kamat, Sadaf Jamal Gilani, Sagar M. Mane, Jaewoong Lee and Shriniwas B. Kulkarni
Micromachines 2025, 16(6), 645; https://doi.org/10.3390/mi16060645 - 28 May 2025
Viewed by 637
Abstract
The demand for high-performance supercapacitors has driven extensive research into novel electrode materials with superior electrochemical properties. This study explores the supercapacitive behavior of quaternary CuNiCoZnO (CNCZO) films engineered into a three-dimensional (3D) flower-like morphology and developed on versatile substrates, including carbon cloth, [...] Read more.
The demand for high-performance supercapacitors has driven extensive research into novel electrode materials with superior electrochemical properties. This study explores the supercapacitive behavior of quaternary CuNiCoZnO (CNCZO) films engineered into a three-dimensional (3D) flower-like morphology and developed on versatile substrates, including carbon cloth, stainless steel mesh, and nickel foam. The unique structural design, comprising interconnected nanosheets, enhances the electroactive surface area, facilitates ion diffusion, and improves charge storage capability. The synergistic effect of the multi-metallic composition contributes to remarkable electrochemical characteristics, including high specific capacitance, excellent rate capability, and outstanding cycling stability. Furthermore, the influence of different substrates on the electrochemical performance is systematically investigated to optimize material–substrate interactions. Electrochemical evaluations reveal outstanding specific capacitance values of 2318.5 F/g, 1993.7 F/g, and 2741.3 F/g at 2 mA/cm2 for CNCZO electrodes on stainless steel mesh, carbon cloth, and nickel foam, respectively, with capacitance retention of 77.3%, 95.7%, and 86.1% over 5000 cycles. Furthermore, a symmetric device of CNCZO@Ni exhibits a peak specific capacitance of 67.7 F/g at a current density of 4 mA/cm2, a power density of 717.4 W/kg, and an energy density of 25.6 Wh/kg, maintaining 84.5% stability over 5000 cycles. The straightforward synthesis of CNCZO on multiple substrates presents a promising route for the development of flexible, high-performance energy storage devices. Full article
(This article belongs to the Special Issue Energy Conversion and Storage Devices: Materials and Applications)
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13 pages, 2943 KB  
Article
Magnetron-Sputtered and Rapid-Thermally Annealed NiO:Cu Thin Films on 3D Porous Substrates for Supercapacitor Electrodes
by Seongha Oh, Young-Kil Jun and Nam-Hoon Kim
Energies 2025, 18(11), 2704; https://doi.org/10.3390/en18112704 - 23 May 2025
Cited by 1 | Viewed by 794
Abstract
The performance of NiO-based supercapacitor electrodes for energy storage systems was enhanced by doping Cu into NiO thin films (200 nm) using radio-frequency magnetron co-sputtering on 3D porous Ni foam substrates, followed by rapid thermal annealing. The Hall effect measurements demonstrated enhanced electrical [...] Read more.
The performance of NiO-based supercapacitor electrodes for energy storage systems was enhanced by doping Cu into NiO thin films (200 nm) using radio-frequency magnetron co-sputtering on 3D porous Ni foam substrates, followed by rapid thermal annealing. The Hall effect measurements demonstrated enhanced electrical conductivity, with resistivity values of 1.244 × 10−4 Ω·cm. The 3D porous NiO:Cu electrodes significantly increased the specific capacitance and achieved a value of 1809.2 Fg−1, with the NiO:Cu (10 at% Cu) thin films at a scan rate of 5 mVs−1, which is a 2.67-fold increase compared with the undoped NiO films on a glass substrate. The 3D porous NiO:Cu electrodes significantly improved the electrochemical properties of the NiO-based electrode, which resulted in a higher specific capacitance for enhancing the energy storage performance during grid stabilization. Full article
(This article belongs to the Section D2: Electrochem: Batteries, Fuel Cells, Capacitors)
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14 pages, 8387 KB  
Article
Liquid-State Interfacial Reactions of Lead-Free Solders with FeCoNiCr and FeCoNiMn Medium-Entropy Alloys at 250 °C
by Chao-Hong Wang and Yue-Han Li
Materials 2025, 18(10), 2379; https://doi.org/10.3390/ma18102379 - 20 May 2025
Viewed by 660
Abstract
This study investigates the interfacial reactions of FeCoNiCr and FeCoNiMn medium-entropy alloys (MEAs) with Sn and Sn-3Ag-0.5Cu (SAC305) solders at 250 °C. The evolution of interfacial microstructures is analyzed over various aging periods. For comparison, the FeCoNiCrMn high-entropy alloy (HEA) is also examined. [...] Read more.
This study investigates the interfacial reactions of FeCoNiCr and FeCoNiMn medium-entropy alloys (MEAs) with Sn and Sn-3Ag-0.5Cu (SAC305) solders at 250 °C. The evolution of interfacial microstructures is analyzed over various aging periods. For comparison, the FeCoNiCrMn high-entropy alloy (HEA) is also examined. In the Sn/FeCoNiCr system, a faceted (Fe,Cr,Co)Sn2 layer initially forms at the interface. Upon aging, the significant spalling of large (Fe,Cr,Co)Sn2 particulates into the solder matrix occurs. Additionally, an extremely large, plate-like (Co,Ni)Sn4 phase forms at a later stage. In contrast, the Sn/FeCoNiMn reaction produces a finer-grained (Fe,Co,Mn)Sn2 phase dispersed in the solder, accompanied by the formation of the large (Co,Ni)Sn4 phase. This observation suggests that Mn promotes the formation of finer intermetallic compounds (IMCs), while Cr facilitates the spalling of larger IMC particulates. The Sn/FeCoNiCrMn system exhibits stable interfacial behavior, with the (Fe,Cr,Co)Sn2 layer showing no significant changes over time. The interfacial behavior and microstructure are primarily governed by the dissolution of the constituent elements and composition ratio of the HEAs, as well as their interactions with Sn. Similar trends are observed in the SAC305 solder reactions, where a larger amount of fine (Fe,Co,Cu)Sn2 particles spall from the interface. This behavior is likely attributed to Cu doping, which enhances nucleation and stabilizes the IMC phases, promoting the formation of finer particles. The wettability of SAC305 solder on MEA/HEA substrates was further evaluated by contact angle measurements. These findings suggest that the presence of Mn in the substrate enhances the wettability of the solder. Full article
(This article belongs to the Section Thin Films and Interfaces)
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12 pages, 19804 KB  
Article
Tuning Nanocrystalline Heterostructures for Enhanced Corrosion Resistance: A Study on Electrodeposited Ni Coatings
by Wenyi Huo, Zeling Zhang, Xuhong Huang, Yueheng Wang, Shiqi Wang, Xiaoheng Lu, Shuangxiao Li, Senlei Zhu, Feng Fang and Jianqing Jiang
Coatings 2025, 15(5), 534; https://doi.org/10.3390/coatings15050534 - 30 Apr 2025
Cited by 1 | Viewed by 965
Abstract
Tailoring the microstructural heterogeneity of metallic coatings is a promising strategy for enhancing their corrosion resistance; however, its systematic optimization remains underexplored. Here in, we present a one-step, scalable electrodeposition strategy to fabricate Ni coatings with tunable nanocrystalline heterostructures on Cu substrates by [...] Read more.
Tailoring the microstructural heterogeneity of metallic coatings is a promising strategy for enhancing their corrosion resistance; however, its systematic optimization remains underexplored. Here in, we present a one-step, scalable electrodeposition strategy to fabricate Ni coatings with tunable nanocrystalline heterostructures on Cu substrates by varying the current density from 1 mA/cm2 to 50 mA/cm2. The coating with a current density of 10 mA/cm2, featuring a heterogeneous nanograin structure of coexisting small and large grains, exhibited optimal corrosion resistance in 3.5 wt.% NaCl solution, with a low self-corrosion current density of 4.48 µA/cm2. Electrochemical impedance spectroscopy (EIS) and molecular dynamics (MD) simulations revealed that the heterostructure dispersed Cl adsorption sites and promoted passivation. High-resolution transmission electron microscopy (HRTEM) revealed that as the current density increased from 10 mA/cm2 to 50 mA/cm2, the corrosion product transitioned from a crystalline NiOOH structure to an amorphous structure, which correlated with a reduced corrosion resistance. The heterogeneous microstructure enhances durability, offering a cost-effective and alloy-free alternative for offshore applications. These findings provide a theoretical and experimental basis for designing advanced corrosion-resistant coatings. Full article
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