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Search Results (283)

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Keywords = Microdroplets

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17 pages, 8182 KB  
Article
Analysis of Niobium and Stainless Steel Electropolishing Solutions by Laser-Induced Breakdown Spectroscopy Using a Porous Silicon Substrate and a Non-Contact Pretreatment
by Ayumu Matsumoto, Yuki Takeda, Kiichi Kuroda, Hiroto Torigoe, Yui Sugita, Yusuke Shimazu, Keisuke Nii, Yoshiaki Ida and Shinji Yae
Materials 2026, 19(3), 637; https://doi.org/10.3390/ma19030637 - 6 Feb 2026
Viewed by 293
Abstract
Electropolishing is an essential process for the surface treatment of metallic materials. To determine the appropriate replacement timing of electropolishing solutions for their efficient use and improved productivity, it is important to periodically analyze the amounts of dissolved metals in the solutions. However, [...] Read more.
Electropolishing is an essential process for the surface treatment of metallic materials. To determine the appropriate replacement timing of electropolishing solutions for their efficient use and improved productivity, it is important to periodically analyze the amounts of dissolved metals in the solutions. However, these solutions are typically highly corrosive, and on-site analytical techniques that can be easily applied at production sites have not yet been established. In this study, we demonstrated microvolume liquid analysis using low-energy laser-induced breakdown spectroscopy (LIBS) combined with a porous silicon substrate fabricated by metal-assisted etching (metal-assisted chemical etching) and a non-contact gas-blowing pretreatment. In the analysis of electropolishing solutions used for niobium superconducting cavities and stainless steel products, emission lines of niobium and of iron and chromium were successfully detected after blowing the respective microdroplet samples on porous silicon, and linear correlations were observed between the spectral line intensity and the polished amounts. The present results provide a basis for future on-site application of LIBS to highly corrosive electropolishing solutions in the metal finishing industry. Full article
(This article belongs to the Special Issue Surface Modifications and Coatings for Metallic Materials)
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22 pages, 19658 KB  
Article
Mechanistic Investigation of Microdroplet Formation in High-Viscosity Shear-Thinning Hydrogel Bioinks
by Qiang Gao, Yanling Mi, Kaicheng Yu, Youyun Shang, Lihua Lu, Yongqiang Gao and Peng Zhang
Gels 2026, 12(2), 148; https://doi.org/10.3390/gels12020148 - 6 Feb 2026
Viewed by 191
Abstract
High-resolution biofabrication requires precise microscale deposition, yet drop-on-demand (DOD) inkjet bioprinting is constrained by a narrow printable viscosity window. Many biocompatible hydrogel precursors display high zero-shear viscosity and strong shear-thinning, so stable droplet ejection typically requires dilution or reformulation that can compromise the [...] Read more.
High-resolution biofabrication requires precise microscale deposition, yet drop-on-demand (DOD) inkjet bioprinting is constrained by a narrow printable viscosity window. Many biocompatible hydrogel precursors display high zero-shear viscosity and strong shear-thinning, so stable droplet ejection typically requires dilution or reformulation that can compromise the biochemical microenvironment. We present a transient shear-enabled jetting method that exploits intrinsic shear-thinning by using a high-frequency electromagnetic microvalve to deliver short, high-pressure pulses. The resulting localized shear dynamically lowers apparent viscosity in the nozzle region and promotes controlled nucleation, ligament formation, necking, and pinch-off. A coupled, rheology-informed modeling framework (axisymmetric transient CFD, valve dynamics, and electromagnetic FEM) links actuation parameters to droplet volume and stability and guides hardware optimization. Experiments with 2.5% (w/v) sodium alginate validate stable droplet generation and tunable droplet size via stroke length and driving conditions. These results define a practical process window for high-resolution droplet printing of high-viscosity shear-thinning hydrogel inks. Full article
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12 pages, 2752 KB  
Article
Label-Free Microdroplet Concentration Detector Based on a Quadruple Resonant Ring Metamaterial
by Wenjin Guo, Yinuo Cheng and Jian Li
Sensors 2026, 26(3), 1013; https://doi.org/10.3390/s26031013 - 4 Feb 2026
Viewed by 180
Abstract
This paper proposes and experimentally validates a label-free microdroplet concentration detector based on a quad-resonator metamaterial. The device exploits the linear relationship between the dielectric constant of a binary mixed solution and its concentration, mapping concentration information to absorption frequency shifts with a [...] Read more.
This paper proposes and experimentally validates a label-free microdroplet concentration detector based on a quad-resonator metamaterial. The device exploits the linear relationship between the dielectric constant of a binary mixed solution and its concentration, mapping concentration information to absorption frequency shifts with a sensitivity of 28.53 GHz/RIU. System modeling was performed through full-wave simulation. Experimental results demonstrate a highly linear relationship between resonance frequency shift and concentration across ethanol, water, and ethanol–water solutions. The relative deviation between simulation and measurement is less than 3%, validating the model’s reliability and the robustness of the detection principle. This detector supports rapid non-contact sample replacement without requiring chemical labeling or specialized packaging. It can be mass-produced on standard PDMS substrates, with each unit reusable for >50 cycles. With a single measurement time of <30 s, it meets high-throughput detection demands. Featuring low power consumption, high precision, and scalability, this device holds broad application prospects in point-of-care diagnostics, online process monitoring, and resource-constrained scenarios. Future work will focus on achieving simultaneous multi-component detection via multi-resonator arrays and integrating chip-level wireless readout modules to further enhance portability and system integration. Full article
(This article belongs to the Section Physical Sensors)
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26 pages, 24395 KB  
Article
Deep Learning-Based Ink Droplet State Recognition for Continuous Inkjet Printing
by Jianbin Xiong, Jing Wang, Qi Wang, Jianxiang Yang, Xiangjun Dong, Weikun Dai and Qianguang Zhang
J. Sens. Actuator Netw. 2026, 15(1), 16; https://doi.org/10.3390/jsan15010016 - 1 Feb 2026
Viewed by 297
Abstract
The high-quality droplet formation in continuous inkjet printing (CIJ) is crucial for precise character deposition on product surfaces. This process, where a piezoelectric transducer perturbs a high-speed ink stream to generate micro-droplets, is highly sensitive to parameters like ink pressure and transducer amplitude. [...] Read more.
The high-quality droplet formation in continuous inkjet printing (CIJ) is crucial for precise character deposition on product surfaces. This process, where a piezoelectric transducer perturbs a high-speed ink stream to generate micro-droplets, is highly sensitive to parameters like ink pressure and transducer amplitude. Suboptimal conditions lead to satellite droplet formation and charge transfer issues, adversely affecting print quality and necessitating reliable monitoring. Replacing inefficient manual inspection, this study develops MBSim-YOLO, a deep learning-based method for automated droplet detection. The proposed model enhances the YOLOv8 architecture by integrating MobileNetv3 to reduce computational complexity, a Bidirectional Feature Pyramid Network (BiFPN) for effective multi-scale feature fusion, and a Simple Attention Module (SimAM) to enhance feature representation robustness. A dataset was constructed using images captured by a CCD camera during the droplet ejection process. Experimental results demonstrate that MBSim-YOLO reduces the parameter count by 78.81% compared to the original YOLOv8. At an Intersection over Union (IoU) threshold of 0.5, the model achieved a precision of 98.2%, a recall of 99.1%, and a mean average precision (mAP) of 98.9%. These findings confirm that MBSim-YOLO achieves an optimal balance between high detection accuracy and lightweight performance, offering a viable and efficient solution for real-time, automated quality monitoring in industrial continuous inkjet printing applications. Full article
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15 pages, 5606 KB  
Article
Effect of Deposition Angle and Arc Current on the Structure and Optical Properties of Ti Coatings Deposited by Cathodic Arc Evaporation
by Iulian Pana, Anca C. Parau, Mihaela Dinu, Adrian E. Kiss, Lidia R. Constantin, Nicolae C. Zoita, Alina Vladescu (Dragomir) and Catalin Vitelaru
Metals 2026, 16(1), 105; https://doi.org/10.3390/met16010105 - 17 Jan 2026
Viewed by 264
Abstract
This study investigates the effects of deposition angle and arc current on the surface morphology and optical response of Ti coatings obtained by unfiltered cathodic arc evaporation for spectrally selective solar-thermal applications. 100 nm-thick Ti films were deposited at normal (0°) and oblique [...] Read more.
This study investigates the effects of deposition angle and arc current on the surface morphology and optical response of Ti coatings obtained by unfiltered cathodic arc evaporation for spectrally selective solar-thermal applications. 100 nm-thick Ti films were deposited at normal (0°) and oblique (80°) angles of incidence, with arc currents of 65 A and 90 A, respectively. The SEM measurements revealed the characteristic arc-generated microdroplet population. At normal incidence (0°), droplets are predominantly spherical and relatively uniformly distributed, whereas at 80° incidence, many droplets exhibit elongated footprints aligned with the incoming flux from the Ti cathode. This behavior is consistent with oblique-angle deposition (OAD), where the arrival geometry can promote self-shadowing and transient droplet spreading before solidification. AFM confirms an increase in nanoscale roughness, whereas GIXRD indicates nanocrystalline α-Ti and cubic TiO, with maximum crystallinity for 0°/65 A. Contact-angle measurements demonstrate a transition from hydrophobic 316L (~103°) to moderately hydrophilic Ti-coated surfaces (~68–72°), with only minor dependence on deposition geometry. Optical reflectance in the 400–800 nm range is significantly lower for Ti-coated glass and is further reduced for OAD films, indicating enhanced solar absorptance. Full article
(This article belongs to the Special Issue Metallic Coatings Synthesized by Magnetron Sputtering)
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16 pages, 5401 KB  
Article
Enhancing Astaxanthin Production in Paracoccus marcusii Using an Integrated Strategy: Breeding a Novel Mutant and Fermentation Optimization
by Yu Li, Shuyin Huang, Dong Wei and Siyu Pan
Mar. Drugs 2026, 24(1), 19; https://doi.org/10.3390/md24010019 - 1 Jan 2026
Viewed by 397
Abstract
Astaxanthin, one of the most commercially valuable carotenoids, is renowned for its potent antioxidant and anti-inflammatory properties and is experiencing growing demand across diverse industries. To enhance astaxanthin production in Paracoccus marcusii, compound mutagenesis was performed using ethyl methanesulfonate (EMS), ultraviolet (UV) [...] Read more.
Astaxanthin, one of the most commercially valuable carotenoids, is renowned for its potent antioxidant and anti-inflammatory properties and is experiencing growing demand across diverse industries. To enhance astaxanthin production in Paracoccus marcusii, compound mutagenesis was performed using ethyl methanesulfonate (EMS), ultraviolet (UV) radiation, and atmospheric room temperature plasma (ARTP) treatment. Subsequently, a high-throughput microbial microdroplet culture (MMC) system was employed to select fast-growing microdroplet, followed by screening for high astaxanthin-producing mutants on dual-inhibitor plates. The mutant M21 was isolated and exhibited a significant increase of 16.86% in astaxanthin content (1.53 mg/g) and a 19.81% increase in astaxanthin production (11.71 mg/L) compared with the wild type (WT) (p < 0.05). Moreover, the enhanced phenotype of M21 was genetically stable. Response surface methodology (RSM)-based optimization of fermentation conditions further increased astaxanthin content and production to 1.72 mg/g and 12.92 mg/L, respectively, corresponding to improvements of 16.44% and 23.02% over the WT, while simultaneously reducing culture time, total nitrogen requirements, and sodium lactate consumption, thereby lowering production costs. This study achieved significant enhancement of astaxanthin production through novel mutant breeding and fermentation optimization, underscoring the effectiveness of this integrated strategy for application in industrial biotechnology. Full article
(This article belongs to the Section Marine Biotechnology Related to Drug Discovery or Production)
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15 pages, 4389 KB  
Article
Gallium Liquid Metal Microdroplets for Constructing Active Therapeutic Agents in Photothermal Therapy of Ulcerative Colitis
by Zesheng Li, Yuzhu Di, Lubo Jin, Bo Qu and Hongyue Zhang
Micromachines 2025, 16(12), 1420; https://doi.org/10.3390/mi16121420 - 18 Dec 2025
Viewed by 558
Abstract
Gallium-based liquid metals have been extensively studied in the field of biomedical engineering, including applications in tumor and inflammatory disease therapy, as well as targeted drug delivery. Among these, leveraging the photothermal effect of gallium liquid metals enables effective treatment of heat-sensitive cells [...] Read more.
Gallium-based liquid metals have been extensively studied in the field of biomedical engineering, including applications in tumor and inflammatory disease therapy, as well as targeted drug delivery. Among these, leveraging the photothermal effect of gallium liquid metals enables effective treatment of heat-sensitive cells in tumor regions and enhances the diffusion capability of liquid metal microdroplets. However, research on the active treatment of ulcerative colitis (UC) using photothermal therapy with liquid metals remains unexplored. This study focuses on constructing an active composite colloidal motor based on gallium indium liquid metal alloy, using liquid metal microdroplets as the core. Through layer-by-layer assembly of polyelectrolytes, a liquid metal active droplet loaded with the drug mesalazine (5-aminosalicylic acid), named as LMAD-A was developed. Under asymmetric light fields generated by NIR-II light source irradiation, LMAD-A exhibits autonomous locomotion, achieving an effective diffusion coefficient more than 800 times greater than that of Brownian motion in liquid metal microdroplets of similar size. Furthermore, LMAD-A demonstrates phototactic behavior, moving toward the NIR light source autonomously. Through in vitro and in vivo experiments in mice, it was verified that LMAD-A can aggregate, deform, and fuse in the mouse colon under photothermal effects, leading to enhanced release of the loaded drug. In simulated treatments, LMAD-A significantly alleviated DSS-induced colitis in mice, confirming the targeted therapeutic capability of active liquid metal microdroplets as an active therapeutic agent in UC-affected regions. Full article
(This article belongs to the Special Issue Micro/Nanomotors: Design, Materials, Propulsion and Applications)
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28 pages, 5421 KB  
Review
Water’s Electric Imprint on Earth
by Fernando Galembeck, Leandra P. Santos, Thiago A. L. Burgo, Carlos E. Q. Dias and André Galembeck
Water 2025, 17(24), 3510; https://doi.org/10.3390/w17243510 - 11 Dec 2025
Viewed by 1073
Abstract
This review explores the pervasive role of water in generating, storing, and mediating electric charge across natural and artificial systems. Far from being a passive medium, water actively participates in electrostatic and electrochemical processes through its intrinsic ionization, interfacial polarization, and charge separation [...] Read more.
This review explores the pervasive role of water in generating, storing, and mediating electric charge across natural and artificial systems. Far from being a passive medium, water actively participates in electrostatic and electrochemical processes through its intrinsic ionization, interfacial polarization, and charge separation mechanisms. The Maxwell–Wagner–Sillars (MWS) effect is presented as a unifying framework explaining charge accumulation at air–water, water–ice, and water–solid interfaces, forming dynamic “electric mosaics” across Earth’s environments. The authors integrate diverse phenomena—triboelectricity, hygroelectricity, hydrovoltaic effects, elastoelectricity, and electric-field-driven phase transitions—showing that ambient water continually shapes the planet’s electrical landscape. Electrostatic shielding by humid air and hydrated materials is described, as well as the spontaneous electrification of sliding or dripping water droplets, revealing new pathways for clean energy generation. In addition, the review highlights how electric fields and interfacial charges alter condensation, freezing, and chemical reactivity, underpinning discoveries such as microdroplet chemistry, “on-water” reactions, and spontaneous redox processes producing hydrogen and hydrogen peroxide. Altogether, the paper frames water as a universal electrochemical medium whose interfacial electric imprint influences atmospheric, geological, and biological phenomena while offering novel routes for sustainable technologies based on ambient charge dynamics and water-mediated electrification. Full article
(This article belongs to the Section Water-Energy Nexus)
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11 pages, 212 KB  
Article
Establishment of a Single-Oocyte Culture System for Pigs and Its Validation Using Curcumin as a Model Antioxidant for Oocyte Maturation
by Zhao Namula, Takeshige Otoi, Theerawat Tharasanit, Kaywalee Chatdarong, Megumi Nagahara, Oky Setyo Widodo, Aya Nakai, Suong Thi Nguyen, Yuichiro Nakayama, Maki Hirata and Fuminori Tanihara
Animals 2025, 15(22), 3295; https://doi.org/10.3390/ani15223295 - 14 Nov 2025
Viewed by 583
Abstract
Since individual embryos cannot be evaluated in group culture, establishing a single culture from in vitro maturation to in vitro culture may provide new insights into oocyte and embryo quality. This study aimed to develop a single culture system for individual oocytes, from [...] Read more.
Since individual embryos cannot be evaluated in group culture, establishing a single culture from in vitro maturation to in vitro culture may provide new insights into oocyte and embryo quality. This study aimed to develop a single culture system for individual oocytes, from in vitro maturation through fertilization to embryo development. The effects of curcumin supplementation during in vitro maturation on oocyte maturation, embryo development, and embryo quality were examined in single and group culture systems. Porcine oocytes were cultured individually in 20 µL microdroplets, with one oocyte per droplet, or in groups of 50 oocytes per 500 µL. The maturation medium contained curcumin at concentrations of 20 µM or less. Supplementation with 10 µM curcumin increased oocyte maturation in both systems compared to the controls. The fertilization rates and oocyte/embryo quality did not differ among the treatment groups. Oocytes matured with 10 µM curcumin in a single culture showed a higher blastocyst formation rate (7.0%) than the control (2.3%). In the group culture, 10 µM curcumin increased cleavage rates compared to the control (75.2% vs. 63.0%), but blastocyst formation rates did not differ. Blastocyst formation rates were similar between single and group cultures under control (2.3% and 4.3%, respectively) or 10 µM curcumin (7.0% and 11.4%, respectively) conditions. Therefore, porcine oocytes can develop to the blastocyst stage in a single culture system. Incorporating antioxidants during in vitro maturation may be an effective condition for in vitro embryo culture that can be implemented in a single oocyte. Full article
14 pages, 4601 KB  
Proceeding Paper
Enhancing Rain Sensor Sensitivity Using a Nylon Mesh Overlay: A Low-Cost and Practical Solution
by Ioannis Christakis
Eng. Proc. 2025, 118(1), 19; https://doi.org/10.3390/ECSA-12-26548 - 7 Nov 2025
Viewed by 323
Abstract
Monitoring humidity is essential for the protection and long-term preservation of historical monuments and cultural heritage structures, particularly those made of stone, marble, or iron. Excess moisture can accelerate material degradation and compromise structural integrity. This paper presents an alternative, low-cost method for [...] Read more.
Monitoring humidity is essential for the protection and long-term preservation of historical monuments and cultural heritage structures, particularly those made of stone, marble, or iron. Excess moisture can accelerate material degradation and compromise structural integrity. This paper presents an alternative, low-cost method for enhancing the sensitivity of a raindrop sensor, aiming to detect micro-droplets such as early morning dew—an important factor in environmental monitoring around such sensitive sites. The proposed method involves covering the sensor’s surface with a fine nylon mesh, such as a stocking, which allows tiny water droplets to accumulate and spread more effectively across the sensor. This modification improves the electrical conductivity between the copper tracks when droplets are present, enabling the sensor to detect moisture levels that would otherwise go unnoticed. Experimental results demonstrate that the modified sensor performs significantly better than the original, unaltered version, offering greater sensitivity and consistency in its readings. The sensor responds more reliably to low volumes of moisture without requiring internal changes to its circuitry, making it both practical and cost-effective. The outcomes of this work are encouraging, suggesting that this approach is suitable for moisture detection in both research and real-world conservation scenarios. It provides a simple and scalable solution for integrating humidity monitoring into broader environmental sensing systems. Full article
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10 pages, 907 KB  
Article
Preliminary Evidence of Exogenous Hydrogen Peroxide Formation via Plant Transpiration: Toward a Nature-Based Solution for Air Quality and Climate Mitigation
by Saman Samadi, Shabnam Sharifyazd, Ludwig Paul B. Cabling, Isaac Dekker, Barbara J. Hawkins, Heather L. Buckley and Kristian L. Dubrawski
Bioengineering 2025, 12(11), 1201; https://doi.org/10.3390/bioengineering12111201 - 3 Nov 2025
Viewed by 532
Abstract
Plants play critical roles as nature-based solutions to maintaining air quality and regulating biogeochemical cycles, yet the mechanisms underlying these complex systems remain poorly understood. Hydrogen peroxide (H2O2), a globally present atmospheric oxidant, shows well-documented diurnal variation, but no [...] Read more.
Plants play critical roles as nature-based solutions to maintaining air quality and regulating biogeochemical cycles, yet the mechanisms underlying these complex systems remain poorly understood. Hydrogen peroxide (H2O2), a globally present atmospheric oxidant, shows well-documented diurnal variation, but no direct link to plant transpiration has previously been reported. This study aimed to determine whether plants can produce exogenous H2O2 through transpiration and condensation, thereby revealing a novel pathway by which plants influence proximal and potentially global atmospheric chemistry. To investigate this, we examined a natural plant system undergoing photosynthesis and transpiration; our work was inspired by recent laboratory findings where spontaneous H2O2 was generated during the condensation of water vapour into microdroplets in engineered systems. Condensed water collected near leaf surfaces revealed H2O2 concentrations of 1–5 ppm, verified using both commercial peroxide test strips and spectrophotometric titration. Importantly, H2O2 production occurred only under light conditions when plants were transpiring, while controls without plants or without light showed no detectable levels. A strong distance-dependence was also observed, with minimal to no H2O2 detected beyond 40 cm from leaves. These findings suggest that plant-driven formation of water vapour and subsequent condensation produces measurable H2O2, establishing a previously unrecognized mechanism with implications for air quality improvement, atmospheric oxidation processes, and climate change modelling and mitigation. Full article
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28 pages, 3921 KB  
Review
Microdroplet Systems for Gene Transfer: From Fundamentals to Future Perspectives
by Mishell Criollo, Gina Layedra, Camilo Pérez-Sosa, Gustavo Rosero and Ana Belén Peñaherrera-Pazmiño
Micromachines 2025, 16(11), 1245; https://doi.org/10.3390/mi16111245 - 31 Oct 2025
Viewed by 1788
Abstract
Microfluidics enables precise control of fluid movement within microchannels, facilitating the generation of microdroplets at high frequencies. This technology provides a unique platform for conducting biological and chemical experiments, enhancing throughput and sensitivity, particularly in single-cell analysis. The microdroplet environment enhances interactions between [...] Read more.
Microfluidics enables precise control of fluid movement within microchannels, facilitating the generation of microdroplets at high frequencies. This technology provides a unique platform for conducting biological and chemical experiments, enhancing throughput and sensitivity, particularly in single-cell analysis. The microdroplet environment enhances interactions between cells and gene delivery materials, resulting in greater contact area, higher reagent concentration, and improved diffusion for both eukaryotic and prokaryotic cells. This review discusses the advantages and limitations of transfection and transformation within microdroplet technologies, highlighting their potential to improve gene editing efficiency while addressing challenges related to delivery mechanisms and cellular uptake rates. The integration of microdroplet technology with advanced gene editing tools, such as CRISPR/Cas9, promises to streamline processes and improve outcomes in various applications, including therapeutic interventions, vaccine development, regenerative medicine, and personalized medicine. These advancements could lead to more precise targeting of genetic modifications, resulting in tailored therapies that better meet individual patient needs. Overall, the integration of gene delivery in microdroplets represents a significant leap in biotechnology, enhancing the efficacy of gene delivery systems and opening new avenues for research and development in precision medicine. Full article
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18 pages, 4894 KB  
Article
Study on Microdroplets Generation and Detection Method in Four-Way Microfluid Structure (FWMS) by Double Photoresist Method Pulses
by Lele Luo and Lu Zhang
Micromachines 2025, 16(11), 1205; https://doi.org/10.3390/mi16111205 - 23 Oct 2025
Viewed by 522
Abstract
Hundred-micron-sized microdroplets are widely used in microbial culture, chemical investigations and industrial processes. The size, velocity and frequency of microdroplets significantly affect the cultivation and processing effects. The detections of droplets mainly rely on capacitance detection or imaging, but it requires expensive and [...] Read more.
Hundred-micron-sized microdroplets are widely used in microbial culture, chemical investigations and industrial processes. The size, velocity and frequency of microdroplets significantly affect the cultivation and processing effects. The detections of droplets mainly rely on capacitance detection or imaging, but it requires expensive and complex systems for capacitance detection, and high-throughput imaging detections are challenging. In this study, four-way microfluid structure (FWMS) is proposed for microdroplets generation and detection. FWMS, fixed on a 3D-printed holder, is designed to generate microdroplets (100–500 µm), with optical fibers embedded to collect double photoresist method pulses of scattering light by fast-moving microdroplets. The size and volume of the microdroplets are retrieved by tracking the double pulse signal in the time sequence. In the experiments, 50 groups of microdroplets (a total of 105 microdroplets) with size ranging from 100 to 450 µm were generated and detected. Compared with traditional imaging detection, this method has a better sampling rate and detection error of less than 1.42%, which can provide a simple and accurate integrated microfluid system for microdroplet generation and synchronous detection. Full article
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14 pages, 2970 KB  
Article
Cost-Effective and High-Throughput LPS Detection via Microdroplet Technology in Biopharmaceuticals
by Adriano Colombelli, Daniela Lospinoso, Valentina Arima, Vita Guarino, Alessandra Zizzari, Monica Bianco, Elisabetta Perrone, Luigi Carbone, Roberto Rella and Maria Grazia Manera
Biosensors 2025, 15(10), 649; https://doi.org/10.3390/bios15100649 - 30 Sep 2025
Viewed by 1043
Abstract
Lipopolysaccharides (LPS) from Gram-negative bacteria represent a significant challenge across various industries due to their prevalence and pathogenicity and the limitations of existing detection methods. Traditional approaches, such as the rabbit pyrogen test (RPT) and the Limulus Amebocyte Lysate (LAL) assay, have served [...] Read more.
Lipopolysaccharides (LPS) from Gram-negative bacteria represent a significant challenge across various industries due to their prevalence and pathogenicity and the limitations of existing detection methods. Traditional approaches, such as the rabbit pyrogen test (RPT) and the Limulus Amebocyte Lysate (LAL) assay, have served as gold standards for endotoxin detection. However, these methods are constrained by high costs, lengthy processing times, environmental concerns, and the need for significant reagent volumes, which limit their scalability and application in resource-limited settings. In this study, we introduce an innovative microfluidic platform that integrates the LAL assay within microdroplets, addressing the critical limitations of traditional techniques. By leveraging the precise fluid control and reaction isolation offered by microdroplet technology, the system reduces reagent consumption, enhances sensitivity, and enables high-throughput analysis. Calibration tests were performed to validate the platform’s ability to detect LPS, using colorimetric measurements. Results demonstrated comparable or improved performance relative to traditional systems, achieving lower detection limits and greater accuracy. This work demonstrates a proof-of-concept miniaturisation of the pharmacopoeial LAL assay. The method yielded low intra-assay variability (σ ≈ 0.002 OD; CV ≈ 0.9% over n = 50 droplets per point) and a LOD estimated from calibration statistics after path-length normalisation. Broader adoption will require additional comparative validation and standardisation. This scalable, cost-effective, and environmentally sustainable approach offers a practical solution for endotoxin detection in clinical diagnostics, biopharmaceutical production, and environmental monitoring. The proposed technology paves the way for advanced LPS detection methods that meet stringent safety standards while improving efficiency, affordability, and adaptability for diverse applications. Full article
(This article belongs to the Special Issue Advanced Microfluidic Devices and MEMS in Biosensing Applications)
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10 pages, 1471 KB  
Communication
Unsaturated Fatty Acid Oil-Based Microdroplets: A Promising Novel Class of Microdroplets
by Mitra Shojania Feizabadi, Ramiz Alejilat and Amy Ataalla
Appl. Sci. 2025, 15(18), 10290; https://doi.org/10.3390/app151810290 - 22 Sep 2025
Viewed by 851
Abstract
Droplet-based microfluidics has rapidly advanced applications in chemistry, biology, materials science, medicine, food science, and cosmetics. Using this technology, various oils have been employed for fluid encapsulation. This study is the first to investigate the use of an animal-based unsaturated fatty acid oil—emu [...] Read more.
Droplet-based microfluidics has rapidly advanced applications in chemistry, biology, materials science, medicine, food science, and cosmetics. Using this technology, various oils have been employed for fluid encapsulation. This study is the first to investigate the use of an animal-based unsaturated fatty acid oil—emu oil—for microdroplet formation. We characterized droplet generation in the presence and absence of a non-fluorinated surfactant at a defined concentration and examined the influence of geometrical parameters using T-junction microchannels with two different central channel widths. The results were compared with those obtained from a plant-based oil (olive oil) under parallel experimental conditions. Given the growing concerns regarding the environmental and health risks of fluorocarbon oils combined with fluorinated surfactants, which are widely used in microfluidics, emu oil represents a potentially safer alternative for microdroplet-based technologies across multiple fields. Full article
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