Search Results (100)

The degradation of electrochemical materials during energy conversion and storage, in particular the electrocatalyst materials, is becoming increasingly important. The selection and design of sustainable materials is an important task. This work examines the synthesis, characterization, and application of an electrocatalyst (based on an amorphous alloy Co75Si15Fe5Cr4.5) having a structured surface in the form of nanocells for a “green” nitrate reduction reaction (NO₃RR), which can serve as an alternative to the well-known Haber-Bosch process for the synthesis of ammonia. The material for the electrocatalyst was obtained by anodizing the alloy in the ionic liquid BmimNTf₂ and characterized by using a combination of modern physicochemical and electrochemical methods. The Faradaic efficiency (FE) for the nanocell catalyst exceeds by more than three-fold and seven-fold catalyst with a polished surface and the initial catalyst having a natural oxide on the surface, respectively. A mechanism of this reaction on the studied electrocatalysts with structured and non-structured surfaces is proposed. It is mentioned that the nanocell electrocatalyst is an extremely stable material that passes all tests without visible changes. The authors consider their work as a starting point for the application of a nanostructured Co-electrocatalyst in NO₃RR. Full article

The present experiment is aimed at investigating the changes in the properties of an FeNiCBCo amorphous alloy after different stress relief annealing. It was established that, under equivalent temperature and time conditions, the strip that underwent no magnetic field annealing exhibited the maximum B_s of 1.09 T. The soft magnetic properties were found to be marginally enhanced by the transverse magnetic treatment, and the coercivity was notably reduced from 10.15 to 0.27 A/m after the longitudinal magnetic treatment. Furthermore, it was determined that, subsequent to the longitudinal magnetic treatment and the annealing treatment with no magnetic field, the strip exhibited enhanced mechanical properties due to the precipitation of the second phase A1 FeNi nanoparticles within the strip. In contrast, the transverse magnetic treatment significantly improved the strength of the alloy. Additionally, the strip demonstrated superior mechanical properties, while the strength of the alloys with the transverse magnetic treatment was significantly increased. This study demonstrates that transverse magnetic treatment can evidently enhance the strength, and magnetic field-free and longitudinal magnetic annealing treatments improve the soft magnetic properties, of amorphous alloys while maintaining good mechanical properties. Full article

High-Cu-content (Cu-content > 1.3 at.%) nanocrystalline alloys exhibit wide heat-treatment windows and favorable soft magnetic properties due to the presence of pre-existing α-Fe nanocrystals. By fabricating ribbons with varying thicknesses to tailor cooling rates, distinct structural characteristics were achieved in Fe₈₂B_16.5Cu_1.5 alloy ribbons. Notably, the face-centered cubic (fcc) γ-Fe phase was identified in Fe-based nanocrystalline alloys. The precipitation of the fcc γ-Fe phase originates from a phase-selection mechanism under specific cooling conditions, while its retention in the as-quenched ribbon with a thickness of 27 μm is attributed to kinetic suppression during rapid cooling and the nanoscale stabilization effect. The formation of the fcc γ-Fe phase significantly reduced the saturation flux density (B_s) and increased coercivity (H_c), concurrently destabilizing the residual amorphous matrix. By suppressing the precipitation of the γ-Fe and Fe₃B phases through precise control of ribbon thickness and annealing parameters, the alloy ribbon with a thickness of 16 μm achieved an optimal combination of B_s (1.82 T) and H_c (8.3 A/m). These findings on anomalous fcc γ-Fe phase precipitation provide novel insights into metastable phase engineering and offer structural design guidelines for alloys containing pre-existing α-Fe nanocrystals. Full article

This study explores the enhancement of antimicrobial and biomedical properties in Fe-based bulk metallic glasses (BMGs) through the addition of Ag. Fe_55-xCr₂₀Mo₅P₁₃C₇Ag_x (x = 0, 1, 2, 3 at.%) master alloy ingots were synthesized by the induction melting technique and industrial-grade raw materials, the master alloy ingots were prepared as bulk metallic glasses (referred to as Ag0, Ag1, Ag2, and Ag3) by the water-cooled copper-mold suction casting technique, and their glass-forming ability, corrosion resistance, biocompatibility, and antimicrobial properties were systematically investigated. The results indicate that the glass forming ability (GFA) decreased with increasing Ag content, reducing the critical diameter for fully amorphous formation from 2.0 mm for Ag0 to 1.0 mm for Ag3. Electrochemical tests in Hank’s solution revealed the superior corrosion resistance of the Fe-based BMGs as compared with conventional 316 L stainless steel (316L SS) and Ti6Al4V alloy (TC4), with Ag3 demonstrating the lowest corrosion current density and the most stable passivation. Biocompatibility assessments, including fibroblast cell viability and adhesion tests, showed enhanced cellular activity and morphology on Fe-based BMG surfaces as compared with 316L SS and TC4, with minimal harmful ion release. Antimicrobial tests against E. coli and S. aureus revealed significantly improved performance with the Ag addition, achieving bacterial inhibition rates of up to 87.5% and 86.7%, respectively, attributed to Ag⁺-induced reactive oxygen species (ROS) production. With their excellent corrosion resistance, biocompatibility, and antimicrobial activity, the present Ag-containing Fe-based BMGs, particularly Ag3, are promising candidates for next-generation biomedical implants. Full article

Fe-based amorphous and nanocrystalline alloys, such as FINEMET and its improved variants, are highly valued as green energy-saving materials due to their unique magnetic properties, including high permeability, low coercivity, and near-zero saturation magnetostriction. These characteristics have enabled their extensive use in power electronics and information technology. However, the full potential of these alloys remains unfulfilled due to insufficient understanding of their stress sensitivity. This study focuses on the development history, heat treatment, annealing processes, chemical composition, and underlying mechanisms of Fe-based amorphous and nanocrystalline alloys, aiming to provide insights into stress-induced magnetic anisotropy and guide the development of greener and more efficient soft magnetic materials. Full article

The interplay between melting viscosity, amorphous forming ability (AFA), nanocrystalline structure, and soft magnetic properties (SMPs) in Fe-based multicomponent alloys remains unclear. This study systematically explores the effects of Sn doping on the viscosity, precursor structure, and nanocrystallization behavior of Fe-Si-B-Nb-Cu-Al-P alloys. Sn doping reduces melting viscosity and induces an abnormal viscosity rise during cooling, lowering the fragility parameter ratio (F) between high- and low-temperature zones, thereby enhancing the AFA of the precursor ribbons. High-temperature heat preservation treatment (HTP) of the melt further reduces the F, improves precursor disorder, and refines nanocrystals, leading to reduced average magnetocrystalline anisotropy and optimized SMPs. The HTP-treated Sn-dopped alloy shows superior SMPs, including low coercivity of 0.4 A/m and high permeability of 32,400 at 5 kHz, making it highly promising for advanced electromagnetic device applications. This work reveals the relationship between viscosity, precursor structure, nanocrystalline structure, and SMPs of Fe-based alloys, which provides an approach for the optimization of SMPs. Full article

The centrifugal atomization process is a rapid solidification method that achieves high cooling rates. Although this technique is typically used to produce common metal powders, it has not been extensively explored for amorphous powder production, despite its clear advantage of generating nearly perfect spherical particles, which is beneficial for subsequent powder consolidation. In this paper, a characterization of three iron-based alloys from the Fe-Si-B system, specifically Fe_91.72Si_5.32B_2.96 (wt%), Fe_87.37Si_6.94B_2.49Cr_2.46C_0.75 (wt%), and Fe_89.41Si_2.02B_1.13P_5.89C_1.55 (wt%), produced by centrifugal atomization, is presented. The amorphous fractions of the powders were quantified using DSC, with further characterization performed via optical microscopy, SEM, and XRD. The amorphous fractions increased with the addition of Cr, C, and P, reaching up to 90% in the Fe_89.41Si_2.02B_1.13P_5.89C_1.55 alloy for particles of <100 μm. The onset cooling rates were estimated to be approximately 10⁶ K/s for Fe_91.7Si_5.32B₃, 10⁵ K/s for Fe_87.36Si_6.9B_2.48Cr_2.45C_0.75, and 10⁴ K/s for Fe_89.41Si_2.02B_1.13P_5.89C_1.55, respectively. Full article

The demand for advanced Al-based alloys with tailored structural and magnetic properties has intensified for applications requiring a high thermal stability and performance under challenging conditions. This study investigated the phase evolution, magnetic properties, thermal stability, and microstructural changes in the Al-based alloys Al₈₂Fe₁₆Nb₂ and Al₈₂Fe₁₄Nb₂Mn₂, synthesized via mechanical alloying (MA), using stearic acid as a process control agent. The X-ray diffraction results indicated that Al₈₂Fe₁₆Nb₂ achieved a β-phase solid solution with 13–14 nm crystallite sizes after 5 h of milling, reaching an amorphous state after 10 h. In contrast, Al₈₂Fe₁₄Nb₂Mn₂ formed a partially amorphous structure within 10 h, with enhanced stability with additional milling. Magnetic measurements indicated that both alloys possessed soft magnetic behavior under shorter milling times (1–5 h) and transitioned to hard magnetic behavior as amorphization progressed. This phenomenon was associated with a decrease in saturation magnetization (M_s) and an increase in coercivity (H_c) due to structural disorder and residual stresses. Thermal stability analyses on 10 h milled samples conducted via differential scanning calorimetry showed exothermic peaks between 300 and 800 °C, corresponding to phase transformations upon heating. Post-annealing analyses at 550 °C demonstrated the presence of phases including Al, β-phase solid solutions, Al₁₃Fe₄, and residual amorphous regions. At 600 °C, the Al₃Nb phase emerged as the β-phase, and the amorphous content decreased, while annealing at 700 °C fully decomposed the amorphous phases into stable crystalline forms. Microstructural analyses demonstrated a consistent reduction in and homogenization of particle sizes, with particles decreasing to 1–3 μm in diameter after 10 h. Altogether, these findings highlight MA’s effectiveness in tuning the microstructure and magnetic properties of Al–Fe–Nb (Mn) alloys, making these materials suitable for applications requiring a high thermal stability and tailored magnetic responses. Full article

The article presents the findings of a study conducted on a range of microsilicon grades selected at the Bratsk Ferroalloy Plant. The following analytical techniques were employed: X-ray fluorescence analysis, X-ray diffraction analysis, a granulometric composition study, and pozzolanic properties. The grades of the investigated microsilicon are compared with the furnace grade and the grade of the produced ferrosilicon. The findings of the research conducted at the Bratsk Ferroalloy Plant indicate that the microsilicon produced at the facility is suitable for use as an additive in the production of tires, artificial irregularities, and other rubber products intended for use on roads. In such applications, the quality and durability of the material are determined by its ability to withstand abrasion and wear. Therefore, it is essential to utilize the purest, most amorphous, and most finely dispersed silicon dioxide. The gas cleaning device GCD-4 FeSi-75 exhibits the greatest number of these parameters among the samples presented. Different samples of microsilica have a color from white to dark gray. The chemical and granulometric compositions were determined. The pozzolan activity was investigated. Based on the conducted analyses, it is possible to draw conclusions about the properties of materials and the potential for use in the construction industry for concretes of various values. The results of the analyses indicate that silicon dioxide with GCD-4 FeSi-75 is suitable for use in critical concrete structures. The quality of the silicon dioxide with GCD-4 FeSi-75 can be compared with that of Elkem 971. It is recommended that all the studied samples be employed as modifiers for cast iron, with the GCD-4 FeSi-75 sample being the optimal choice for testing in steels. The utilization of this modifier enables a reduction in the consumption of FeSi, exerting both an alloying and modifying effect on the melt. However, it is essential to emphasize the necessity for technological selection of the method of administration, as the powder, in its pure form, is susceptible to combustion and is not readily digestible. The quality of such a modifier, with a stable guaranteed effect, is comparable to the use of FeSi. Silicon dioxide plays an essential role in the production of refractories. The primary criteria for this industry are purity, the minimum content of the crystalline phase, and the activity of the material. It is recommended that the material from GCD-4 FeSi-75 be used in the production of refractories. Full article

Metallic glasses (MGs) are a type of multicomponent non-crystalline metallic alloys obtained by rapid cooling, which possess several physical, mechanical, and chemical advantages against their crystalline counterparts. In this work, an Fe-based MG is explored as a hydrogen storage material, especially, due to the evidence in previous studies about the capability of some amorphous metals to store hydrogen. The evaluation of an Fe-based MG as a novel negative electrode material for nickel/metal hydride (Ni-MH) batteries was carried out through cyclic voltammetry and galvanostatic charge–discharge tests. A conventional LaNi₅ electrode was also evaluated for comparative purposes. The electrochemical results obtained by cyclic voltammetry showed the formation of three peaks, which are associated with the formation of Fe oxides/oxyhydroxides and hydroxides. Cycling charge/discharge tests revealed activation of the MG electrode. The highest discharge capacity value was 173.88 mAh/g, but a decay in its capacity was observed after 25 cycles, contrary to the LaNi₅, which presents an increment of the discharge capacity for all the current density values evaluated, reached its value maximum at 183 mAh/g. Characterization analyses performed by X-ray diffraction, Scanning Electron Microscopy and Raman Spectroscopy revealed the presence of corrosion products and porosity on the surface of the Fe-based MG electrodes. Overall, the Fe-based MG composition is potentially able to work as a negative electrode material, but degradation and little information about storage mechanisms means that it requires further investigation. Full article

In the present study, first-principles molecular dynamics simulations were employed to study the effects of small amounts of B and C substituted for P on the structure and magnetic properties of Fe₈₀P₁₃C₇, Fe₈₀P₁₀C₇B₃, and Fe₈₀P₈C₉B₃ amorphous alloys. A small amount of B and C replacing P atoms increases the icosahedral structure of the amorphous alloys, especially the increase in the regular icosahedral structure. The saturation magnetization of the three kinds of amorphous alloys gradually increases with the addition of B and C atoms, and the results of experimental and simulated calculations show consistent trends. The substitution of P atoms by B and C atoms leads to the aggregation of Fe atoms, which increases the magnetic moment of the iron atoms. In addition, the improvement of local structural symmetry may be one of the reasons for the increase in saturation magnetization of amorphous alloys. The substitution of a small number of B and C atoms plays an important role in improving the saturation magnetization of the amorphous alloy, which has a certain guiding significance for the development of amorphous alloys with excellent soft magnetic properties. Full article

The industrialization of Fe-based amorphous alloys with high a saturation magnetic flux density (B_s) has been limited so far due to their inadequate amorphous forming ability (AFA). In this study, the effects of substituting Si with C on the AFA, thermal stability, and magnetic properties of Fe₈₂Si_6−xB₉P₃C_x (x = 0–6) alloys were systematically investigated. The experimental results demonstrate that the AFA, thermal stability, and soft magnetic properties can be significantly enhanced by the addition of C. Specifically, at a copper wheel velocity of 40 m/s, the Fe₈₂Si_6−xB₉P₃C_x (x = 2, 3, 4, 5 and 6) alloy ribbons exhibit a fully amorphous structure in the as-spun state. The activation energy required for the α-Fe phase crystallization process in Fe₈₂Si_6−xB₉P₃C_x (x = 0, 2, 4, and 6) alloys is determined to be 326.74, 390.69, 441.06, and 183.87 kJ/mol, respectively. Among all of the compositions studied, the Fe₈₂Si₄B₉P₃C₂ alloy exhibits optimized soft magnetic properties, including a low coercivity (H_c) of 1.7 A/m, a high effective permeability (μ_e) of 10608 (f = 1 kHz), and a relatively high Bs of 1.61 T. These improvements may be attributed to a more homogeneous and optimized magnetic domain structure being achieved through proper C addition. This work holds significant implications for the advancement of Fe-based soft magnetic amorphous alloys with high B_s. Full article

In this paper, based on an Fe-based amorphous alloy, four kinds of RGO/Cu/Fe-based amorphous composite coatings with mass ratios of 5%, 10%, 15%, and 20% of RGO/Cu were prepared on the surface of 45# steel by using high-velocity oxy-fuel (HVOF) spraying. The coatings were immersed in simulated seawater at room temperature and at 90 °C for different lengths of time, and their corrosion resistance was tested using electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM), and X-ray diffraction (XRD), and the surface morphology and phase distribution of the samples were observed. The results showed that with the increase in the introduction ratio of RGO/Cu, when the addition ratio reached 15%, the composite coating had the best corrosion resistance. After soaking in simulated seawater at 90 °C for 18 days, the surface of the coating showed slight peeling and crack propagation, but no obvious pitting phenomenon occurred. The corrosion mechanism of the RGO/Cu/Fe coating in high-temperature seawater is mainly that high temperature causes the cracking of the coating, which opens up a transport channel for corrosion media. However, due to the addition of RGO, the corrosion has a certain self-limitation effect, which is mainly due to the toughening effect of RGO on the coating and its effect on extending the corrosion channel. Full article

We present a detailed analysis based on both experimental and 3D modelling approaches of the unique silicon nitride precipitation sequence observed in ferritic Fe-Si alloys upon nitriding. At 570 °C, Si₃N₄ silicon nitride was shown to form as an amorphous phase into α-Fe ferrite matrix, which is morphologically unstable over time. Precipitates nucleated with a spheroidal shape, then developed a cuboidal shape for intermediate sizes and octapod-like morphology for a longer time. Using transmission electron microscopy, we show that the transition between spheroid and cuboid morphology depended on particle size and resulted from competition between interfacial energy and elastic strain energy. The resulting morphology was then shown to be a cuboid shape whose faces were always parallel to the {100} planes of the α-Fe; the <100> directions of the matrix corresponded to the elastically soft directions. There was a critical size of around 45 nm for which the transition between the cuboid shape and the octapod-like morphology took place. This was characterised by a transformation of quasi-flat facets into concave ones and the development of lobes in the <111> directions of the bcc crystal. To better assess the kinetic effects of diffusion fields and internal stresses on the morphological instability observed, an original 3D model that explicitly coupled phase transformations and mechanical fields was developed and applied. The latter, validated on the basis of model cases, was shown to be able to describe the time-evolution of both chemical and mechanical fields and their interactions in diffusive mass transport. Using a model system, it was shown that the concentration field around the precipitates and the internal stresses played opposing roles in the cuboid to octapod-like morphological instability. This work gives some clarification regarding the morphological evolution of amorphous Si₃N₄ precipitates, an important point for controlling the mechanical properties of nitrogen steels. Full article

The magnetic properties of a 0.10 mm ultra-thin, grain-oriented (UTGO) silicon steel and an Fe-based amorphous (FBA) alloy under sinusoidal excitation were experimentally researched, and the magnetic field strength and iron loss of the two materials under different frequencies and magnetic densities were obtained. Based on the measured data, the magnetization and loss characteristics of the two materials were analyzed and compared. Furthermore, two Epstein square ring models of the same dimensions and different materials were designed, and the reliability of the models was verified. Then, the electromagnetic characteristics of the two Epstein square ring models at higher and lower frequencies were calculated using the finite element method, and the iron losses were obtained and compared. The results show that the FBA alloy has good application characteristics at low frequencies and low power, and the 0.10 mm UTGO silicon steel has good application characteristics at high frequencies and high power. This research provides important data, promoting the application of these two materials in new energy equipment. Full article