Search Results (30)

Iron-based shape memory alloys (Fe-SMAs) are promising for structural retrofitting because of their low cost, corrosion resistance, and manufacturability. However, the effect of strain rate on the coupled thermo-microstructural evolution during cyclic training remains underexplored. In this study, samples underwent cyclic tensile training at quasi-static and impact strain rates. After each cycle, DSC was adopted to obtain transformation temperatures and enthalpies, and selected cycles were characterized by EBSD (KAM and IPF) to quantify phase fractions and variant statistics. Results show tensile loading shifts transformation temperatures, with the principal difference between regimes appearing in the evolution of martensite finish temperature. Under impact loading, the transformation enthalpy increases more rapidly (0.18 to 0.8 J/g in absolute value), and the driving force decreases more markedly by the fourth cycle (−0.0578 to −0.1117 J/g), indicating faster thermodynamic changes at high strain rates. Internal stress and dislocation storage accumulate faster under impact, lowering the effective stress (−17.01 MPa) for transformation and promoting martensite nucleation/growth. EBSD reveals increasing lattice distortion; in impact-trained samples, single-variant martensite and higher stored energy reduce interface resistance and enable elastic energy release, accelerating transformation and improving shape recovery. Full article

A shape memory alloy with the chemical composition Fe-14Mn-6Si-9Cr-5Ni (mass %) was produced by powder metallurgy (PM) from as-blended powders mixed with mechanically alloyed (MA’ed) powder volumes in amounts of 0, 10 and 20. After powder blending, pressing and sintering, the specimens were hot-rolled, spark erosion cut with different configurations and solution-treated between 700 and 1100 °C. After metallographic preparation, structural analyses were performed by X-ray diffraction and microscopic observation performed by optical and scanning electron microscopy (SEM). The analyses revealed the presence of thermal- and stress-induced martensites caused by solution treatment and pre-straining. Due to the relatively low Mn amount, significant quantities of α′ body center cubic martensite were formed during post-solution treatment water cooling. Solution-treated lamellar specimens underwent a training thermomechanical treatment comprising repeated cycles of room temperature bending, heating and sputtered water cooling. By cinematographic analysis, the occurrence of the shape memory effect (SME) was revealed, in spite of the large amount of α′ bcc martensite. Tensile specimens were subjected to room temperature failure tests and pre-straining (up to 4% permanent strain, after loading–unloading). After tensile pre-straining, a diminution of α′ martensite amount was noticed on XRD patterns, which was associated with the formation of internal sub-bands in the substructure of martensite and were observed by high-resolution SEM. These results prove that SME can be obtained in trained PM_MA’ed Fe-14Mn-6Si-9Cr-5Ni specimens in spite of the large amount of thermally induced α′ bcc martensite, the stress-induced formation of which is impeded by the presence of internal sub-bands. Full article

In this study, low Mn content Fe-Mn-Si-based shape memory alloys [Fe-(17-2x) Mn-6Si-xNi-yCr-0.3C (x = 0, 1, 2, 3, 4; y = 0, 1, 3, 5)] were prepared via vacuum arc remelting. The alloys were hot-rolled and solid-solution-treated at 1150 °C for 1 h followed by aging at elevated temperatures. The effects of Cr and Ni addition on the shape memory performance and corrosion resistance of the alloys in 3.5 wt% NaCl solutions were investigated using bending test and potentiodynamic polarization, respectively. It was revealed that the recoverable strain of the alloys remains larger than 2% when 1Ni is replaced with 2Mn and Cr is added. However, it becomes less than 2% in 11Mn and 9Mn alloys because of the easy formation of the α’ martensite. The shape memory effect of alloys is highly improved due to the precipitation of fine carbides in the grains by the addition of Cr and after aging treatment at elevated temperatures (≧700 °C). The highest shape recovery ratios of 88.3% for 17Mn0Ni3Cr, 94.0% for 15Mn1Ni3Cr, 94.4% for 13Mn2Ni5Cr, 88.1% for 11Mn3Ni5Cr, and 86.8% for 9Mn4Ni7Cr, respectively, were achieved after 800 °C aging treatment. The strip-like second phase (carbides) forms at the grain boundaries in the Cr-free alloys after 600 °C aging treatment. There are lots of fine carbides (M23C6 and M7C3) precipitated in the interior of the grains at the aging treatments ≧ 700 °C. However, M7C3 is eliminated at 900 °C aging treatment. The corrosion resistance results showed that the corrosion resistance of the alloys is improved by adding Cr. The maximum corrosion potentials (−0.474 V) have been observed for 13Mn2Ni5Cr, and similar mechanisms have been analyzed in all series of alloys. Full article

In this study, microstructure, mechanical, and shape memory properties of the welded Fe-based shape memory alloy (Fe-SMA) plates with a nominal composition of Fe-17Mn-5Si-10Cr-4Ni-(V, C) (wt.%) by gas tungsten arc welding were investigated. The optimal heat input to ensure full penetration of the Fe-SMA plate with a thickness of 2 mm was found to be 0.12 kJ. The solidified grain morphology adjacent to the partially melted zone was columnar, whereas the equiaxed morphology emerged as solidification proceeded. The ultimate tensile decreased after welding owing to the much larger grain size of the fusion zone (FZ) and heat-affected zone (HAZ) than that of the base material (BM). Weldment showed lower pseudoelastic (PE) recovery strain and higher shape memory effect (SME) than those of the plate, which could be ascribed to the large grain size of the FZ and HAZ. Recovery stress (RS) slightly decreased after welding owing to lower mechanical properties of weldment. On the other hand, aging treatment significantly improved all PE recovery, SME, and RS via carbide precipitation. Digital image correlation analysis revealed that HAZ showed the lowest SME after heating and cooling, implying that the improved SME of FZ compensated for the low SME of the HAZ. Full article

This paper presents the experimental results of a study evaluating the mechanical and fatigue performance of welded Fe-Mn-Si SMA. For the experimental study, welded and welded-and-heat-treated Fe-Mn-Si SMA specimens were fabricated, and fatigue tests were performed at various stress amplitudes. In addition, direct tensile tests and recovery stress tests were also performed to evaluate the material properties of Fe-Mn-Si SMAs. The elastic modulus, yield strength, and tensile strength of the welded specimens were reduced by 35.4%, 12.1%, and 8.6%, respectively, compared to the values of the non-welded specimens. On the other hand, the elastic modulus, yield strength, and tensile strength of the welded-and-heat-treated Fe-Mn-Si SMA specimens were increased by 18.6%, 4.9%, and 1.3%, respectively, compared to the values of the welded specimens. Both welded and welded-and-heat-treated Fe-Mn-Si SMAs failed at lower cycles than the conventional Fe-Mn-Si SMAs at the same stress amplitude. High-cycle fatigue failure, characterized by cycles exceeding 10⁴, typically occurs at relatively low stress levels within the elastic region, whereas low-cycle fatigue failure, generally occurring within cycles below 10⁴, involves high stress levels that encompass both elastic and plastic deformation. Regardless of the welding condition, the stress amplitude at which Fe-Mn-Si SMA transitions from high-cycle to low-cycle failure exceeded the yield strength. Full article

Fe-Mn-Si shape memory alloys have excellent low-cycle fatigue performance and broad application prospects in the field of civil engineering and construction. It is necessary to conduct comprehensive and in-depth research on the mechanical properties of Fe-Mn-Si shape memory alloys. This study takes the Fe17Mn5Si10Cr5Ni shape memory alloy as the research object. After solid solution treatment at different temperatures and times, the effect of solid solution treatment on the bending fatigue performance of Fe-Mn-Si shape memory alloys was studied using bending cycle tests. The phase composition and fracture morphology of the sample were analyzed. The results showed that solid solution treatment can significantly improve the bending fatigue performance of Fe-Mn-Si shape memory alloys, reaching the optimal value at 850 °C for 1 h. The number of bending cycles until fracture increased by 131% compared to untreated specimens. Stress induction γ → ε martensitic transformation occurred in Fe-Mn-Si shape memory alloy specimens during bending cyclic testing, which is reversible. The fracture area of Fe-Mn-Si shape memory alloy specimens is mainly characterized by ductile fracture, with some areas exhibiting quasi-quasi-cleavage fracture characteristics. Full article

The paper analyzes the occurrence of evenly spaced cracks on the surface of lamellar specimens of Fe-28Mn-6Si-5Cr (mass %) shape-memory alloy (SMA), during cold rolling. The specimens were hot rolled and normalized and developed cold rolling cracks with an approximate spacing of about 1.3 mm and a depth that increased with the thickness-reduction degree. At normalized specimens, X-ray diffraction patterns revealed the presence of multiple crystallographic variants of brittle α′ body-bcc martensite, which could be the cause of cold-rolling cracking. Both normalized and cold-rolled specimens were analyzed using scanning electron microscopy SEM. SEM micrographs revealed the presence of several crystallographic variants of α′-body-centered cubic (bcc) and ε hexagonal close-packed (hcp) martensite plates within a γ-face-centered cubic (fcc) austenite matrix in a normalized state. High-resolution SEM, recorded after 25% thickness reduction by cold-rolling, emphasized the ductile character of the cracks by means of an array of multiple dimples. After additional 33% cold-rolling thickness reduction, the surface of crack walls became acicular, thus revealing the fragile character of failure. It has been argued that the specimens cracked in the neutral point but preserved their integrity owing to the ductile character of γ-fcc austenite matrix. Full article

A new functional Fe-30Mn-5Si-xCu (x = 1.5 and 2 wt%) biomaterial was obtained from the levitation induction melting process and evaluated as a biodegradable material. The degradation characteristics were assessed in vitro using immersion tests in simulated body fluid (SBF) at 37 ± 1 °C, evaluating mass loss, pH variation that occurred in the solution, open circuit potential (OCP), linear and cyclic potentiometry (LP and CP), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and nano-FTIR. To obtain plates as samples, the cast materials were thermo-mechanically processed by hot rolling. Dynamic mechanical analysis (DMA) was employed to evaluate the thermal properties of the smart material. Atomic force microscopy (AFM) was used to show the nanometric and microstructural changes during the hot rolling process and DMA solicitations. The type of corrosion identified was generalized corrosion, and over the first 3–5 days, an increase in mass was observed, caused by the compounds formed at the metal–solution interface. The formed compounds were identified mainly as oxides that passed into the immersion liquid. The degradation rate (DR) was obtained as a function of mass loss, sample surface area and immersion duration. The dynamic mechanical behavior and dimensions of the sample were evaluated after 14 days of immersion. The nanocompounds found on the surface after atmospheric corrosion and immersion in SBF were investigated with the Neaspec system using the nano-FTIR technique. Full article

Fe-Mn-Si shape memory alloys (SMAs) have gained significant attention due to their unique characteristics. However, there remains a gap in the literature regarding the fabrication of these alloys using laser-directed energy deposition (LDED). This study fills this void, investigating the properties of Fe-Mn-Si SMAs produced by LDED. The shape memory performance of as-deposited Fe-Mn-Si SMAs was studied using a tensile method. Alloys underwent different degrees of deformation to assess their shape memory effect. Microstructural evaluations were conducted post-deformation to observe the internal structures of the alloys. The tensile tests revealed that shape recovery rates for deformation levels of 3%, 7%, 11%, and 15% were 68.1%, 44.2%, 31.7%, and 17.6%, respectively. Notably, the maximum recoverable deformation of the LDED-formed Fe-Mn-Si-based shape memory alloy reached 3.49%, surpassing the traditional deformation processing SMAs (<3%). The presence of a significant number of stacking faults was linked to the enhanced shape memory performance. The LDED technique demonstrates promising potential for the fabrication of Fe-Mn-Si SMAs, producing alloys with enhanced shape memory performance compared to traditionally processed SMAs. The study’s findings offer new insights and broaden the applicability of LDED in the field of SMAs. Full article

Additive manufacturing (AM) constitutes the new paradigm in materials processing and its use on metals and alloys opens new unforeseen possibilities, but is facing several challenges regarding the design of the microstructure, which is particularly awkward in the case of functional materials, like shape memory alloys (SMA), as they require a robust microstructure to withstand the constraints appearing during their shape change. In the present work, the attention is focused on the AM of the important Fe-Mn-Si-based SMA family, which is attracting a great technological interest in many industrial sectors. Initially, an overview on the design concepts of this SMA family is offered, with special emphasis to the problems arising during AM. Then, such concepts are considered in order to experimentally develop the AM production of the Fe-20Mn-6Si-9Cr-5Ni (wt%) SMA through laser powder bed fusion (LPBF). The complete methodology is approached, from the gas atomization of powders to the LPBF production and the final thermal treatments to functionalize the SMA. The microstructure is characterized by scanning and transmission electron microscopy after each step of the processing route. The reversibility of the ε martensitic transformation and its evolution on cycling are studied by internal friction and electron microscopy. An outstanding 14% of fully reversible thermal transformation of ε martensite is obtained. The present results show that, in spite of the still remaining challenges, AM by LPBF offers a good approach to produce this family of Fe-Mn-Si-based SMA, opening new opportunities for its applications. Full article

Shape-memory Mn-rich austenitic stainless steels have a low high-temperature oxidation resistance because Mn tends to inhibit the formation of protective oxides. Mn depletion from oxidation also creates a ferritic Mn-depleted layer. A Mn-depleted layer formed via vacuum annealing has been associated with increased oxidation resistance. Thus, in the present study, a Mn-depleted layer was created with a pre-oxidation treatment conducted at 1000 °C for 30 min. Then, pre-treated and untreated samples were oxidized at 800 °C for up to 200 h. The resulting oxide layers were analyzed, as well as the metal/oxide interface roughness and the ferritic layer thickness. After pre-treatment, a 9 μm thick ferritic layer as well as an oxide layer richer in Cr-containing oxides than those usually observed in FeMnSiCrNi alloys oxidized at 800 °C were detected. After 200 h at 800 °C, the metal/oxide interface roughness of pre-treated samples was considerably lower. The oxidation rate of pre-treated samples was one order of magnitude lower for the first 50 h, but the effect significantly decreased afterward. The pre-existing ferritic layer was unable to stop Mn-rich oxides from being incorporated into the oxide layer, making its effect short-lived. Full article

An attempt to improve the functional characteristics of a degradable Fe-Mn-5Si shape memory alloy by means of structure refinement by equal-channel angular pressing (ECAP) was made. In the course of ECAP, an austenitic ultrafine-grained structure was obtained. In shear bands with a thickness of 301 ± 31 nm, twins 11 ± 1 nm in size were formed. Due to the resulting structure, the tensile strength was doubled up to 1419 MPa, and the yield strength was increased up to 1352 MPa, four times higher compared with the annealed state. Dynamic indentation tests revealed a decrease in Young’s modulus by more than 2.5 times after ECAP compared to values measured in the annealed state. The results of the study of hemolytic and cytotoxic activity in vitro, as well as the local and systemic reactivity of the body of laboratory animals after implantation of the test samples indicate the biocompatibility of the alloy after ECAP. Biocompatibility, high specific strength and low modulus of elasticity open prospects for Fe-Mn-5Si alloy after ECAP to be used for the production of degradable implants that can effectively provide the fastening function in osteoreconstruction. Full article

Iron-based SMAs can be used in the medical field for both their shape memory effect (SME) and biodegradability after a specific period, solving complicated chirurgical problems that are partially now addressed with shape-memory polymers or biodegradable polymers. Iron-based materials with (28–32 wt %) Mn and (4–6 wt %) Si with the addition of 1 and 2 wt % Ag were obtained using levitation induction melting equipment. Addition of silver to the FeMnSi alloy was proposed in order to enhance its antiseptic property. Structural and chemical composition analyses of the newly obtained alloys were performed by X-ray diffraction (confirming the presence of ε phase), scanning electron microscopy (SEM) and energy-dispersive spectroscopy. The corrosion resistance was evaluated through immersion tests and electrolyte pH solution variation. Dynamic mechanical solicitations were performed with amplitude sweep performed on the FeMnSi–1Ag and FeMnSi–2Ag samples, including five deformation cycles at 40 °C, with a frequency of 1 Hz, 5 Hz and 20 Hz. These experiments were meant to simulate the usual behavior of some metallic implants subjected to repetitive mechanical loading. Atomic force microscopy was used to analyze the surface roughness before and after the dynamic mechanical analysis test followed by the characterization of the surface profile change by varying dynamic mechanical stress. Differential scanning calorimetry was performed in order to analyze the thermal behavior of the material in the range of −50–+200 °C. X-ray diffraction and Fourier transform infrared spectroscopy (FTIR) along with Neaspec nano-FTIR experiments were performed to identify and confirm the corrosion compounds (oxides, hydroxides or carbonates) formed on the surface. Full article

Shape memory alloy (SMA) is a material that can change shape in response to external stimuli such as temperature, stress, or magnetic fields. SMA types include nitinol (nickel-titanium), copper-aluminum-nickel, copper-zinc-aluminum, iron-manganese-silicon, and various nickel-titanium-X alloys, each exhibiting unique shape memory properties for different applications. Reinforced concrete (RC) T-beams strengthened and pre-stressed with Fe-SMA bars are numerically investigated for their flexural response under the influence of various parameters. The bars are embedded in a concrete layer attached to the beam’s soffit. Based on the numerical results, it was found that increasing the compression strength from 30 to 60 MPa slightly improves the beam’s strength (by 2%), but it significantly increases its ductility by approximately 45%. As opposed to this, the strength and ductility of the pre-stressed T-beam are considerably improved by using a larger diameter of Fe-SMA bars. Specifically, using 12 mm Fe-SMA bar over 6 mm resulted in 65% and 47% greater strength and ductility, respectively. Furthermore, this study examines the importance of considering the flange in the flexural design of pre-stressed beams. It is seen that considering a 500 mm flange width enhanced the ductility by 25% compared to the rectangular-section beam. The authors recommend further experimental work to validate and supplement the calculations and methodology used in the current numerical analysis. Full article

Fe-Mn-Si-based shape memory alloys (SMAs) have been extensively investigated since 1982 for various useful properties that enhance the development of different applications such as anti-seismic dampers for very tall buildings, pipe joints, or rail fasteners. In particular, the Fe-28Mn-6Si-5Cr (mass. %) alloy has been mainly used in vibration mitigation or self-adjustable axial displacement applications. Dynamic mechanical analysis (DMA), performed by strain sweeps (SS), enables the monitoring of the evolution of storage modulus and internal friction variations with increasing strain amplitudes at different constant frequencies and temperatures. Thus, applying dynamic bending with various frequencies and amplitudes that actually represents an isothermal mechanical treatment. In the present paper, an Fe-28Mn-6 Si-5Cr (mass. %) SMA was cast by ingot metallurgy, hot-rolled, and water quenched in order to obtain thermally induced martensite and avoid the occurrence of cooling cracks. The influence of the holding time, between 2 and 10 h, at 1050 °C and the effects of DMA-SS performed at three different frequencies were analyzed by a differential scanning calorimetry, an X-ray diffraction, and a scanning electron and atomic force microscopy. The effects of the holding time and mechanical treatment on the structure and morphology of martensite plates were corroborated with the results of the thermal analysis. Full article