Search Results (253)

This study provides a combined numerical and analytical investigation of fatigue crack growth in compact tension specimens made of 42CrMo4 steel. Through simulations in ANSYS Workbench (SMART Crack Growth module) and numerical modeling in MATLAB, the model is validated by comparing its results with the standard ASTM E399 and Paris’ law relationships. The effect of heat treatments and loading on crack growth rate was investigated. The results confirm the model’s applicability in predicting fatigue behavior in the linear–elastic region. Full article

This study investigates the influence of die design parameters on forging forces and thermomechanical responses during near-solidus forging (NSF) of complex steel components. Finite element simulations using Forge NxT analyzed six die configurations varying geometry orientation, gating system design (conical, cylindrical, curvilinear), and draft angles (20° and 30°), with 42CrMo4E steel modeled at 1360 °C. Key responses including punch and lateral forces, temperature distribution, strain localization, and die stress were evaluated to assess design effects. Results showed that the gating system geometry critically controls material flow and load requirements. The conical gating design with a 30° draft angle yielded the lowest punch (141.54 t) and lateral (149.44 t) forces, alongside uniform temperature and strain distributions, which improve product quality by minimizing defects and incomplete filling. Lower lateral forces also reduce die opening risk, enhancing die life. In contrast, the base case with a 20° draft angle exhibited higher forces and uneven strain, increasing die stress and compromising part quality. These findings highlight the importance of selecting appropriate gating systems and draft angles to reduce forming loads, increase die life, and improve uniform material flow, contributing to better understanding of die design in NSF of complex steel components. Full article

This study presents a numerical model for analyzing fatigue crack growth in 42CrMo4 steel pivot bolts under different heat treatments and service loads. The finite element method (FEM) in the ANSYS Workbench environment (version 2019R1) (SMART Crack Growth), along with algorithms based on Paris’s law implemented in MATLAB (version R2016a), was used. The results highlight the significant influence of heat treatment on fatigue resistance and serve as a basis for optimizing design parameters and improving the durability of the structural components. Full article

The design of friction materials with integrated friction reduction and wear resistance functions has been a research challenge for many researchers and scholars, based on this problem, this paper proposes a nickel-based hard-soft composite coating structure. With 20CrMo steel as the matrix material, Ni20 powder doped with reinforced phase WC as hard coating material, using laser melting technology to prepare nickel-based hard coating on the surface of 20CrMo. PTFE emulsion and MoS₂ as a soft coating are prepared on the hard coating, and the nickel-based hard-soft composite coating is formed. At 6N-0.3 m/s, the new interface structure obtains the optimum tribological performance, and compared to 20CrMo, the friction coefficient and wear amount are reduced by 83% and 93% respectively. The new friction interface can obtain stable and prominent tribological properties at wide load and low to high speed, which can provide the guidance on the structural design of friction reduction and wear resistance materials. Full article

The main goal of this study is to develop an optimized sustainable combined process, including sequential dry hard turning and dry smoothing diamond burnishing (DB), to improve the surface integrity (SI) and fatigue limit of heat-treated 42CrMo4 steel shafts and axles. A holistic approach was used based on a two-stage study: (1) optimization of dry hard turning under an average roughness Ra criterion and (2) selection of a suitable dry DB from three alternative DB processes, implemented with burnishing forces of 50, 100, and 150 N. With increasing burnishing force, the average roughness of Ra decreases, the microhardness increases, and the surface axial residual stresses increase in absolute value. However, the fatigue limit decreases, and at burnishing forces of 100 and 150 N, the fatigue limit is smaller than that obtained via the previous turning. The sustainable combined process achieves greater SI than consecutively applied conventional turning and DB under flood lubrication conditions. Dry DB at a force of 50 N increases the rotating bending fatigue limit by 20 MPa and the fatigue life by a factor of more than 70 compared to the previous dry turning. Full article

Temperature and Cr content on the tensile and fracture mechanics properties of welded joints made of two Cr-Mo steels (A387 Gr. B and SA387 Gr. 91) are presented and analyzed. Tensile strength, yield stress and elongation, as well as the stress–strain curves are obtained by standard tensile tests using specimens extracted from welded joints. Fracture toughness testing was carried out to determine the critical stress intensity factor, K_Ic, and the critical crack length, a_c, for all three zones of the welded joint, parent metal (PM), heat-affected zone (HAZ) and weld metal (WM). Based on these results, the tensile and fracture mechanics properties of welded joints made of A387 Gr. B and SA387 Gr. 91 steels are compared and analyzed. Full article

Mold copper plates (Cr–Zr–Cu alloy) frequently fail due to severe wear under high-temperature conditions during continuous casting. To solve this problem, Inconel 718 coatings were prepared on the plate surface via laser cladding to enhance its high-temperature wear resistance. The results demonstrate that the coatings exhibit a defect-free structure with metallurgical bonding to the substrate. The coating primarily consists of a γ-(Fe, Ni, Cr) solid solution and carbides (M₂₃C₆ and M₆C). Notably, elongated columnar Laves phases and coarse Cr–Mo compounds were distributed along grain boundaries, significantly enhancing the coating’s microhardness and high-temperature stability. The coating exhibited an average microhardness of 491.7 HV_0.5, which is approximately 6.8 times higher than that of the copper plate. At 400 °C, the wear rate of the coating was 4.7 × 10⁻⁴ mm³·N⁻¹·min⁻¹, significantly lower than the substrate’s wear rate of 8.86 × 10⁻⁴ mm³·N⁻¹·min⁻¹, which represents only 53% of the substrate’s wear rate. The dominant wear mechanisms were adhesive wear, abrasive wear, and oxidative wear. The Inconel 718 coating demonstrates superior hardness and excellent high-temperature wear resistance, effectively improving both the surface properties and service life of mold copper plates. Full article

This study aims to comprehensively assess the suitability of post-processing annealing (at 900–1200 °C) for enhancing the key properties of 316L steel fabricated via laser powder bed fusion (LPBF). It adopts a holistic approach to investigate the annealing-driven evolution of microstructure–property relationships, focusing on tensile properties, nanoindentation hardness and modulus, impact toughness at ambient and cryogenic temperatures (−196 °C), and the corrosion resistance of LPBF 316L. Annealing at 900–1050 °C reduced tensile strength and hardness, followed by a moderate increase at 1200 °C. Conversely, ductility and impact toughness peaked at 900 °C but declined with the increasing annealing temperature. Regardless of the annealing temperature and testing conditions, LPBF 316L steel fractured through a mixed transgranular/intergranular mechanism involving dimple formation. The corrosion resistance of annealed steel was significantly lower than that in the as-built state, with the least detrimental effect being observed at 1050 °C. These changes resulted from the complex interplay of annealing-induced structural transformations, including elimination of the cellular structure and Cr/Mo segregations, reduced dislocation density, the formation of recrystallized grains, and the precipitation of nano-sized (MnCrSiAl)O₃ inclusions. At 1200 °C, an abundant oxide formation strengthened the steel; however, particle coarsening, combined with the transition of (MnCrSiAl)O₃ into Mo-rich oxide, further degraded the passive film, leading to a sharp decrease in corrosion resistance. Overall, post-processing annealing at 900–1200 °C did not comprehensively improve the combination of LPBF 316L steel properties, suggesting that the as-built microstructure offers a favorable balance of properties. High-temperature annealing can enhance a particular property while potentially compromising other performance characteristics. Full article

A company’s competitive advantage largely depends on the longevity and quality of its customer relationships, making it essential to understand which tools best support these interactions. In particular, identifying the factors that shape the impact of Customer Relationship Management (CRM) systems on business performance is crucial. This study examines the influence of CRM on the business performance of Portuguese companies by employing a conceptual model structured around five dimensions: customer-centric management (CCM), CRM organization (CRMO), operational CRM (OCRM), customer service quality (CSQ), and technological turbulence (TT). Data were gathered via a questionnaire completed by employees of Portuguese firms using CRM systems, yielding a total of 228 valid responses. Of the nine hypotheses tested, eight were confirmed. The results indicate that CRM organization (CRMO) exerts the strongest positive influence on business performance (0.457), followed by customer service quality (CSQ), operational CRM (OCRM), and customer-centric management (CCM). The study also confirms that technological turbulence (TT) moderates the relationship between the CRM dimensions and business performance. These findings suggest that the proposed model is well-suited to the context of Portuguese SMEs and provide valuable insights for managers aiming to enhance competitiveness through the strategic use of CRM systems. Additionally, the results offer a relevant contribution to the academic literature on CRM and business performance. Full article

To address the issue of surface grain coarsening in laser-induction hybrid phase transformation of 42CrMo steel, this study investigated the effects of four pretreatment processes (quenching–tempering (QT), laser-induction quenching (LIQ), laser-induction normalizing (LIN), and laser-induction annealing (LIA)) on the austenite grain size and wear resistance after laser-induction hybrid phase transformation. The results showed that QT resulted in a tempered sorbite structure, resulting in coarse austenite grains (139.8 μm) due to sparse nucleation sites. LIQ generated lath martensite, and its high dislocation density and large-angle grain boundaries led to even larger grains (145.5 μm). In contrast, LIN and LIA formed bainite and granular pearlite, respectively, which refined austenite grains (78.8 μm and 75.5 μm) through dense nucleation and grain boundary pinning. After laser-induction hybrid phase transformation, all specimens achieved hardened layer depths exceeding 6.9 mm. When the pretreatment was LIN or LIA, the specimens after laser-induction hybrid phase transformation exhibited surface microhardness values of 760.3 HV0.3 and 765.2 HV0.3, respectively, which were 12 to 15% higher than those of the QT- and LIQ-pretreated specimens, primarily due to fine-grain strengthening. The friction coefficient decreased from 0.52 in specimens pretreated by QT and LIQ to 0.45 in those pretreated by LIN and LIA, representing a reduction of approximately 20%. The results confirm that regulating the initial microstructure via pretreatment effectively inhibits austenite grain coarsening, thereby enhancing the microhardness and wear resistance after transformation. Full article

Objectives: To investigate the findings associated with juvenile polyarteritis nodosa (PAN) on F18-FluoroDeoxyglucose (FDG), positron emission tomography combined with computed tomography (PET-CT). Methods: Patients diagnosed with juvenile PAN (onset <18 years) who underwent a PET-CT at diagnosis (before therapy) were enrolled. PET-CT images were systematically analyzed to identify abnormal findings associated with PAN. In addition, a systematic literature review was performed to identify previously published cases. Results: Six patients with biopsy-confirmed PAN were identified (age at onset 10–17 years). PET-CT was abnormal in all patients. Patchy muscular and subcutaneous FDG uptake with a symmetric distribution in the lower limbs was present in 4/6 patients. Increased FDG uptake in large arteries was found in 1/6 patients. FDG-avid bone lesions were identified in 2/6; additional MRI and bone biopsy results were consistent with chronic non-infectious osteomyelitis (CNO). Unspecific inflammatory findings (medullar and lymphoid organs hypermetabolism) were present in 6/6; these were the only abnormalities present in 2/6 patients. We found this pattern of PET-CT muscular involvement to differ from juvenile dermatomyositis and septic emboli (n = 7 and 2 patients, respectively). In addition, we identified four previously published cases of juvenile PAN investigated with PET-CT: one with FDG-avid muscular and subcutaneous foci, one with increased uptake in large arteries, and two with nonspecific signs (lymphoid organs hypermetabolism). Conclusions: This is the first series of juvenile PAN investigated with PET-CT. Diffuse, patchy hypermetabolic foci in the muscular and subcutaneous tissue of the lower limbs were the most common findings. These features should lead to suspicion of PAN. Further research is needed to assess the diagnostic value of PET-CT in PAN. Full article

Among the biggest challenges in modern manufacturing techniques is deliberately shaping the surface layer of a part to suit the conditions in which it will be used. The degree of difficulty increases with the increase in the functional requirements of the items to be manufactured and with the complexity of the technology developed. Hybrid machining processes allow functional surfaces to be shaped by combining different machining operations into a single operation. The values of the amplitude and length parameters of the resulting surface geometrical texture are largely determined by the technological parameters of the combined machining operations. However, it is the tool guidance and kinematic–geometric conditions during the hybrid machining process that are responsible for the surface texture. This paper describes the results of an investigation into the influence of the milling tool guidance strategy during shaping milling and tooling guidance during burnishing of workpieces made of 42CrMo4 steel tempered to a hardness of 35 ± 2 HRC—a material commonly used in the construction of machine parts. It was shown that running the burnishing with two crossing passes oriented obliquely to the marks left by the cutter was the most favourable of the burnishing strategies tested. Full article

Background/Objectives: Chronic non-bacterial osteomyelitis (CNO) is a rare autoinflammatory disease characterized by chronic sterile uni- or multifocal osteomyelitis. The treatment of CNO is mostly empirical and the outcome of the disease has not yet been standardized. The aims of this study were to correlate clinically active lesions with radiological signs of inflammation and to evaluate the outcomes in terms of symptoms and radiological signs with Whole Body Magnetic Resonance Imaging (WB-MRI) based on the treatment line used. Methods: A retrospective, observational cohort study of 20 CNO patients, recruited from a single tertiary center in southern Italy, was conducted. Patients included in the study were treated based on the “step-up” approach and were guided by the “treat-to-target” strategy as well as by the response to therapy. The outcome measure was stratified into four different groups, defined by a “Delphy consensus”, depending on the symptoms and the presence of bone lesions in WB-MRI, compared with the therapy carried out. Results: Pain was the most common presenting symptom of the disease. Only 15% of our patients reported long-term complications. WB-MRI was performed for each patient both at diagnosis and during follow-up. At onset, the site most affected by the disease was the tibia. All patients who reached a 5-year follow-up (30%, n = 6) achieved a complete disease remission. Conclusions: The standardized “step-up” treatment approach in our cohort proved effective in disease management with disease control or remission in nearly 90% of patients at one year from diagnosis. Full article

This paper presents a comprehensive model for the inertia force field acting on a moving connecting rod. The derived formulas enable the accurate calculation of resultant inertia forces and their distribution on individual components for finite element analysis (FEA). The method applies to symmetrical and complex-shaped connecting rods, addressing challenges in modeling forces for asymmetrical designs. This work advances the precision of stress and vibration modeling in connecting rods, crucial for tribology and reliability studies. By improving the understanding of wear and failure mechanisms in reciprocating systems, it supports design optimization. The article presents the application of the proposed computational methods using three materials typically used for connecting rod construction: 42CrMo4, aluminum 2618, and Ti6Al4V. The presented results demonstrate how the material selection influences the total inertia force and the resulting stresses within the material. The numerical results are presented based on simulations conducted for two connecting rods of different sizes, operating at extremely different rotational speeds. The conducted analyses show that in the examined cases, rotational speed is the key factor influencing inertia stresses. The implementation, based on Open Source tools, allows a numerical analysis of inertia forces and stresses, with all the methods and models available in an open repository. Full article

This paper presents a cost-effective approach for automated surface quality measurement in reamed bores. The study involved drilling 4000 holes into 42CrMo S4V steel, of which 3600 underwent subsequent reaming. Utilizing a CNC-controlled gantry coupled with a mobile roughness measurement device through a compliant mechanism, surface data of every bore were efficiently gathered and processed. Additionally, analytical methods are presented that extend beyond standardized, aggregated metrics. We propose the evaluation of retraction grooves by using autocovariance. In addition, the correlation between the phase position of the waviness profile and the positional deviation of the bore is analyzed. The position deviation is also associated with bending moments that occur during reaming using a sensory tool holder. Furthermore, a 360-degree surface scan is presented to visually inspect the retraction groove. This approach aims to enhance understanding of the reaming process, ultimately improving bore quality, reducing component rejects, and extending tool lifespan. Full article