Search Results (27)

This study examines the influence of physical biomass pretreatment on the pyrolysis behavior of woody pruning residues of Carya illinoinensis (pecan tree) processed in a stainless-steel batch reactor heated by concentrated radiative energy. Experiments were conducted with 25.5 g of biomass using a solar simulator equipped with a mirror concentrator, operating at three constant thermal power levels (234, 482, and 725 W). As a pretreatment strategy, the woody residues were deliberately processed without drying, while mechanical size reduction and sieving were applied to obtain a controlled particle size range of 1–4 mm. This approach enabled the isolated assessment of the effects of physical pretreatment, particularly particle size and bulk density, on heat transfer, thermal response, and pyrolysis behavior. The pyrolysis performance of the pretreated woody biomass was systematically compared with that of walnut shell biomass and inert volcanic stones subjected to the same particle size control. Two consecutive experimental cases were implemented: Case A (CA), comprising heating, pyrolysis of fresh biomass, and cooling; and Case B (CB), involving reheating of the resulting biochar under identical operating conditions. An improved analytical methodology integrating temperature–time profiles, their derivatives, and gas composition analysis was employed. The results demonstrated the apparently inert thermal behavior of biochar during reheating and enabled clear temporal identification of the main biomass conversion stages, including drying, active pyrolysis of hemicellulose and cellulose, and passive lignin degradation. However, relative to walnut shell biomass of equivalent volume, the woody pruning residues exhibited attenuated thermal and reaction signals, primarily attributed to their lower bulk density resulting from the selected pretreatment conditions. This reduced bulk density led to less distinct pyrolysis stages and a 4.66% underestimation of the maximum reaction temperature compared with thermogravimetric analysis, highlighting the critical role of physical pretreatment in governing heat transfer efficiency and temperature measurement accuracy during biomass pyrolysis. Full article

The growing demand for lithium-ion batteries (LIBs) is driving a rapid increase in the volume of spent cells which—as hazardous waste—must be managed effectively in accordance with circular-economy principles. Hydrometallurgical recycling allows the recovery of critical metals at far lower environmental cost than primary mining. This paper presents a method for obtaining metallic nickel from sulfate leach solutions produced by leaching the so-called “black mass” derived from shredded LIBs. Nickel electrodeposition was performed on a stainless-steel cathode with Ti/Ru-Ir anodes at 60 °C and pH 3.0–4.5. Two process variants were examined. Variant A—with a decreasing Ni²⁺ concentration (49 → 25 g L⁻¹)—achieved a current efficiency of 60–88%, but the deposits were non-uniform and prone to flaking. Variant B—in which the bath was stabilized by the continuous dissolution of Ni(OH)₂ (maintaining Ni²⁺ at 35–40 g L⁻¹) and amended with PEG-4000, H₃BO₃ and Na₂SO₄—reached higher efficiency (78–93%) and produced uniform, bright deposits up to 0.5 mm thick with a purity >90%. The results confirm that keeping the nickel concentration constant and appropriately modifying the electrolyte significantly improve both the qualitative and economic aspects of recovery, highlighting electrolysis as an efficient way to process LIB waste and close the nickel stream within the material cycle. Full article

In this study, a multiphysics coupling numerical model was developed to investigate the thermal-fluid dynamics and microstructure evolution during the laser metal deposition of AlCoCrFeNi high-entropy alloy (HEA) coatings on 430 stainless steel substrates. The model integrated laser-powder interactions, temperature-dependent material properties, and the coupled effects of buoyancy and Marangoni convection on melt pool dynamics. The simulation results were compared with experimental data to validate the model’s effectiveness. The simulations revealed a strong bidirectional coupling between temperature and flow fields in the molten pool: the temperature distribution governed surface tension gradients that drove Marangoni convection patterns, while the resulting fluid motion dominated heat redistribution and pool morphology. Initially, the Peclet number (Pe_T) remained below 5, indicating conduction-controlled heat transfer with a hemispherical melt pool. As the process progressed, Pe_T exceeded 50 at maximum flow velocities of 2.31 mm/s, transitioning the pool from a circular to an elliptical geometry with peak temperatures reaching 2850 K, where Marangoni convection became the primary heat transfer mechanism. Solidification parameter distributions (G and R) were computed and quantitatively correlated with scanning electron microscopy (SEM)-observed microstructures to elucidate the columnar-to-equiaxed transition (CET). X-ray diffraction (XRD) analysis identified body-centered cubic (BCC), face-centered cubic (FCC), and ordered B2 phases within the coating. The resulting hierarchical microstructure, transitioning from fine equiaxed surface grains to coarse columnar interfacial grains, synergistically enhanced surface properties and established robust metallurgical bonding with the substrate. Full article

Styles are invasive medical devices that are visible on images and are used in several medical specialties, including cardiology, neurology, orthopaedics, anaesthesia, oto-rhino-laryngology (ENT), and dentistry. With their thin and flexible design, they allow for the optimal positioning and precise guidance of medical devices such as nerve stimulation, defibrillation, electrode positioning, and catheter insertion. Generally, they are made of stainless steel, offering a combination of rigidity and flexibility. The aim of this study is to evaluate the sensitivity of austenitic stainless steel 304L used for the manufacture of J-stylets in uniform, pitting, crevice, and intergranular corrosion. We follow the manufacturing process step by step in order to analyse the risks of corrosion sensitisation and the cumulative effects of various forms of degradation, which could lead to a significant release of metal cations. Another objective of this study is to determine the optimal heat treatment temperature to minimise sensitivity to the intergranular corrosion of 304L steel. Uniform corrosion: Two samples were taken at each stage of the manufacturing process (eight steps in total), in the form of rods. After one hour of immersion, potentiodynamic polarisation curves were plotted up to ±400 mV vs. SCE. A coulometric analysis was also performed by integrating the anode zone between E (i = 0) and +400 mV vs. SCE. The values obtained by integration are expressed as mC/cm². The test medium used was a simulated artificial plasma solution (9 g/L NaCl solution). Intergranular corrosion: (a) Chemical test: Thirty rod-shaped samples were tested, representing the eight manufacturing steps, as well as heat treatments at 500 °C, 620 °C, and 750 °C, in accordance with ASTM A262 (F method). (b) Electrochemical Potentiokinetic Reactivation (EPR) according to ASTM G108–94 (2015). Two samples were tested for each condition: without heat treatment and after treatments at 500 °C, 620 °C, and 750 °C. Release of cations: The release of metal ions was evaluated in the following two media: artificial sweat, according to EN 1811:2011+A1:2015, and bone plasma, according to the Fitton-Jackson and Burks-Peck method. Six samples that had been heat-treated at 500 °C for one hour were analysed. Results, discussions: (a) Analysis of the polarisation curves revealed significant disturbances in the heat treatment steps, as well as the μC/cm² quantities, which were between 150,000 and 400,000 compared to only 40–180 for the other manufacturing steps; (b) Electrochemical Potentiokinetic reactivation (EPR) tests indicated that the temperature of 500 °C was a good choice to limit 304L steel sensitisation in intergranular corrosion; and (c) the quantities of cations released in EN 1811 sweat were of the order of a few μg/cm² week, as for Fe: 2.31, Cr: 0.05, and Ni: 0.12. Full article

In this study, the microstructural evolution and mechanical properties of B50A789G steels with different Nb/C ratios (7, 9, 11, and 13) after tempering at 495 °C were investigated through mechanical property testing, X-ray diffraction (XRD), scanning electron microscope (SEM), and transmission electron microscope (TEM). The role of Nb in B50A789G steel was also explored. The results indicate that, at the same tempering time, the strength and hardness of the steel increase with increasing the Nb/C ratio. The maximum tensile strength exceeded 1240 MPa when the Nb/C ratio reached 13. With prolonged tempering time, the tensile strength of steels with low Nb/C ratios (7 and 9) gradually decreases, whereas steels with high Nb/C ratios (11 and 13) exhibit a decline in tensile strength only after 6 h of tempering. In contrast, the impact toughness shows an opposite trend to the strength. As the Nb/C ratio increases, both coarse primary NbC and nanoscale NbC precipitates in the steel gradually increase. The primary roles of Nb in B50A789G steel are grain refinement strengthening and precipitation strengthening. For steels with Nb/C ≤ 11, the improvement in strength is attributed to the combined effects of grain refinement strengthening and precipitation strengthening provided by Nb. However, for steels with Nb/C > 11, the increase in strength is primarily driven by the precipitation-strengthening effect of the nanoscale NbC phase. Full article

A significant and increasing number of studies have been dedicated to complex concentrated alloys (CCAs) due to the improved properties that these metallic materials can exhibit. However, while most of these studies employ melting techniques, only a few explore powder metallurgy and pressureless sintering as production methods. In this work, a microstructural characterization of AlCrCuFeMnNi CCA samples obtained by powder metallurgy and pressureless sintering using mixtures of powders with different compositions was carried out. One batch of samples (B1) was prepared using commercial powders of Al, Cr, Cu, Fe, Mn, and Ni. Another batch (B2) used mixtures of CrFeMn, AlNi, and Cu powders. A third set of samples (B3) was obtained by adding 1% at. of Mg to the B2 powder. The samples were characterized by X-ray diffraction, scanning and transmission electron microscopy, energy dispersive spectroscopy, density measurements, and hardness tests. Thermodynamic calculations were also used to complement the microstructural characterization. All the obtained samples exhibited high relative density and hardness values. However, B3 samples showed a higher hardness, attributed to the finer distribution of oxide particles, which was promoted by the presence of Mg during sintering. These last samples presented a hardness/density ratio of 62 HV/(g cm⁻³), surpassing that of some martensitic stainless steels and nickel–titanium alloys. Full article

The state of Sonora, Mexico, stands as one of the leading producers of pecan nuts in the country, which are commercialized without shells, leaving behind this unused residue. Additionally, this region has abundant solar resources, as shown by its high levels of direct normal irradiance (DNI). This study contributes to research efforts aimed at achieving a synergy between concentrated solar energy technology and biomass pyrolysis processes, with the idea of using the advantages of organic waste to reduce greenhouse gas emissions and avoiding the combustion of conventional pyrolysis through the concentration of solar thermal energy. The objective of this study is to pioneer a new experimental analysis methodology in research on solar pyrolysis reactors. The two main features of this new methodology are, firstly, the comparison of temperature profiles during the heating of inert and reactive materials and, secondly, the analysis of heating rates. This facilitated a better interpretation of the observed phenomenon. The methodology encompasses two different thermal experiments: (A) the pyrolysis of pecan shells and (B) the heating–cooling process of the biochar produced in experiment (A). Additionally, an experiment involving the heating of volcanic stone is presented, which reveals the temperature profiles of an inert material and serves as a comparative reference with experiment (B). In this experimental study, 50 g of pecan shells were subjected to pyrolysis within a cylindrical stainless-steel reactor with a volume of 156 cm³, heated by concentrated radiation from a solar simulator. Three different heat fluxes were applied (234, 482, and 725 W), resulting in maximum reaction temperatures of 382, 498, and 674 °C, respectively. Pyrolysis gas analyses (H₂, CO, CO₂, and CH₄) and characterization of the obtained biochar were conducted. The analysis of heating rates, both for biochar heating and biomass pyrolysis, facilitated the identification, differentiation, and interpretation of processes such as moisture evaporation, tar production endpoint, cellulosic material pyrolysis, and lignin degradation. This analysis proved to be a valuable tool as it revealed heating and cooling patterns that were not previously identified. The potential implications of this tool would be associated with improvements in the design and operation protocols of solar reactors. Full article

In the present work, X-ray photoelectron spectroscopy (XPS) survey spectra of borided AISI 316L for two different times (1 and 6 h) of exposure to simulated body fluid (SBF) were obtained after wet sliding wear. A borided layer of ~39 microns was obtained on the surface of the AISI 316L stainless steel using the thermochemical treatment of boriding. As part of the mechanical and chemical characterization of sliding wear, Berkovich nanoindentation and X-ray spectroscopy tests were used to determine the main properties of the borided layer. The results of the specific wear rate values were higher at 5 mm/s sliding speed than those recorded at 30 mm/s due to the influence of the exposure time of the sample and the complex combinations of chemical reactions with boron (e.g., B₂S₃, Cr₂O₃, and Fe₂O₃) on the surface during the sliding during 6 h of exposure in Hank’s solution due to the formation of the passive film. The knowledge of chemical species formed during wet sliding wear tests on borided AISI 316L is essential for understanding wear mechanisms and materials’ performance and optimizing material properties and materials’ and components’ reliability in the biomedical industry for screws and fastening plates. Full article

Laser cladding was used to prepare CoCrNi-xTiC-xTiB2 (x = 0, 5, 15 wt.%) composite coatings on 316L stainless steel. Then, ceramic mass fraction effects on the microstructure and properties were investigated. Results show viable metallurgical bonding between the coating and the substrate, with no apparent pores or cracks. The addition of ceramics transformed the coating phase from a single-phase face-centered cubic (FCC) to a multi-phase FCC+TiC+TiB2. TiC and TiB2 increased the hardness of the CoCrNi-xTiC-xTiB2 coating from 209.71 HV to 494.77 HV by grain refinement and diffusion strengthening. The substrate wear loss was 0.0088 g, whereas the CoCrNi-xTiC-xTiB2 (x = 15%) coating wear loss was only 0.0012 g. Moreover, the overall wear mechanism of the coating was changed: the substrate wear mechanism was used for abrasive wear, adhesive wear and fatigue wear, and the coating with the addition of 15 wt.% nano-TiC and 15 wt.% micro-TiB2 was the wear mechanism for pitting fatigue wear. Full article

Soft magnetic metallic absorbents suffer from severe oxidation, reduction in permeability and deterioration in microwave absorption when exposed to high temperatures. In this study, we prepared flaky 304 stainless-steel powders as new microwave absorbents via deformation-induced ferromagnetism. The 304 stainless-steel powders showed significant increases in saturation magnetization (Ms) from 1.03 to 82.46 emu/g when their shape was changed from spheroids to flakes; the Ms further increased to 92.29 emu/g after heat treatment at 500 °C in air. The permeability of 304 alloy powders also showed an obvious increase after ball milling and remained roughly stable after heat treatment at 500 °C in air. Moreover, the permittivity exhibited a sharp decrease after heat treatment, enabling the improvement of impedance matching and microwave absorption. After heat treatment at 500 °C in air for 100 h, the simulated reflection loss of 304 stainless-steel powders with wax still showed attractive levels, giving a minimum value of −22 dB and remaining below −6 dB over 8.5–16.5 GHz at a thickness of 2 mm. Our work can help to include paramagnetic alloy systems as new microwave absorbents for working in harsh environments. Full article

The FeAl intermetallic compound is of great interest for industry due to its low density, low cost and high mechanical and corrosion resistance, so it can replace stainless steels and nickel-based alloys for some applications. In previous publications, the concept (principle) test for a novel FeAl powder manufacturing process has been shown. It consists mainly of the following stages: (a) metallic strip manufacture through rapid solidification, (b) water vapor exposure of these metallic strips for their disintegration and powder generation and (c) powder drying. Experimental tests were performed for 2 g of the FeAl intermetallic compound. However, this process can be extended to manufacture any other intermetallic compound containing aluminum, such as TiAl, NiAl, CoAl or any other that can be obtained from every element that can combine with aluminum, if the aluminum content is between 55 and 60 at.%. Nowadays, this process is at technology readiness level (TRL) 3. Therefore, in this paper, a process equipment up-scaling configuration for producing up to 15 kg powder is proposed. This manufacturing process is an industrial alternative to those commonly used to produce powders of this type of intermetallic compounds, such as mechanical alloying (MA). Moreover, several alternatives for employing renewable energy sources are given, making it even more environmentally sustainable. Full article

The protection of 316L stainless steel in 3% NaCl by the essential oil of Thymus satureoides has been studied by many techniques such as potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), atomic force microscopy (AFM) and scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy analysis (EDXS). The results show that the corrosion rate of 316L stainless steel decreases with the increase in the concentration of the inhibitor up to an efficiency of 82% for a concentration of 1600 ppm. The Thymus satureoides oil acts as an anode inhibitor. The values of the inhibition effectiveness obtained from the polarization curves and electrochemical impedance spectroscopy (EIS) are in good agreement. Geometry optimization and calculation of the structural and electronic properties of the inhibitor molecular system have been carried out using density functional theory DFT (B3LYP, BMK and M062X) level with a 6-311++G** basis set. Full article

Lead dioxide-based electrodes have shown a great performance in the electrochemical treatment of organic wastewater. In the present study, modified PbO₂ anodes supported on stainless steel (SS) with a titanium oxide interlayer such as SS/TiO₂/PbO₂ and SS/TiO₂/PbO₂-10% Boron (B) were prepared by the sol–gel spin-coating technique. The morphological and structural properties of the prepared electrodes were characterized by scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), and X-ray photoelectron spectroscopy (XPS). It was found that the SS/TiO₂/PbO₂-10% B anode led to a rougher active surface, larger specific surface area, and therefore stronger ability to generate powerful oxidizing agents. The electrochemical impedance spectroscopy (EIS) measurements showed that the modified PbO₂ anodes displayed a lower charge transfer resistance R_ct. The influence of the introduction of a TiO₂ intermediate layer and the boron doping of a PbO₂ active surface layer on the electrochemical degradation of ampicillin (AMP) antibiotic have been investigated by chemical oxygen demand measurements and HPLC analysis. Although HPLC analysis showed that the degradation process of AMP with SS/PbO₂ was slightly faster than the modified PbO₂ anodes, the results revealed that SS/TiO₂/PbO₂-10%B was the most efficient and economical anode toward the pollutant degradation due to its physico-chemical properties. At the end of the electrolysis, the chemical oxygen demand (COD), the average current efficiency (ACE) and the energy consumption (EC) reached, respectively, 69.23%, 60.30% and 0.056 kWh (g COD)⁻¹, making SS/TiO₂/PbO₂-10%B a promising anode for the degradation of ampicillin antibiotic in aqueous solutions. Full article

Biomass is a material that can be potentially used as a natural fiber resource. Rice husk (RH) and sugarcane bagasse (SB), respectively containing 36.6% and 60% cellulose, are fibers that have the potential for biocomposite formation. In this study, an amine magnetic biocomposite (B-MNH₂) was prepared by a one-step solvothermal reaction. Delignified RH and SB fibers at a ratio of 1:1 were added to a mixture of ethylene glycol, iron chloride, and 1,6-hexanediamine, and kept in a stainless steel autoclave reactor at 200 °C for 6 h. The obtained B-MNH₂ contained 64.5% of Fe and 2.63 mmol/g of amine. Its surface area increased significantly from 9.11 m²/g to 25.81 m²/g after amine functionalization, and its optimum adsorption for Pb(II) ions was achieved within 360 min at 596.82 mg/g and pH 5. Moreover, the pseudo-first-order mechanism fitted well to the adsorption model. Other parameters, such as chemical oxygen demand (COD), total suspended solid (TSS), and dye during adsorption were also reduced by about 67.7%, 95.6%, and 89%, respectively. B-MNH₂ showed a slight decrease in performance by only 8% after the fourth repeated use. The amine magnetic biocomposite led to the development of a potential adsorbent due to the high surface area, stable material, and easy separation, and was capable of absorbing contaminants from an aqueous solution. Full article

The article presents the results of an investigation of composites based on manufactured samples of fiberglass metalized with a submicron film made of brass, neusilber and non-magnetic SS304 stainless steel. It was found that, due to their characteristics, the samples of metallized fiberglass are an effective electromagnetic wave-absorbing filler for various building and construction materials; The developed metallized fiberglass samples are also useful for the creation of EMI-shielding building materials for protection from microwave radiation. With an increase in the proportion of metalized glass fiber, the electromagnetic shielding of the studied composites increases systematically. It is determined that at a concentration of 5 wt.% brass-metallized glass fiber, a test composite material with a thickness of 250 mm is able to shield up to 13.7 and 21.2 dB in the 4G and 5G ranges of cellular communication electromagnetic waves, respectively. Full article