Search Results (15)

This work is a follow-up to previous research by our team and is devoted to studying a dual-sinusoidal placement of distributed fiber-optic sensors (FOSs) that are embedded inside an adhesive joint between two composite laminates. The constructed smart continuous fiber-reinforced polymer composite structure is well suited to the structural health monitoring (SHM) system for offshore wind turbine blades. Three main drawbacks of SHM through embedded distributed FOSs, however, have been identified in this article, so their impact must be analyzed. Despite existing research, the influence of the dual-sinusoidal placement under various loading conditions on structural mechanical behavior and sensing functionality has not been considered yet since its introduction. Thus, this study aims to identify the resulting strain patterns and sensing capabilities from an optimized dual-sinusoidal placement of FOSs in various loading cases through finite element modeling. Ultimately, this work illustrates the strain-measuring advantages of dual-sinusoidal FOSs, explains the correspondence between the strains measured by FOSs and that of host structures, and discusses the balance among mechanical influences, sensing functions, and monitoring coverage. It is worth noting that the current work is a still introductory concept that aims at refining key parameters that have been emphasized in previous research, before starting an applied study that will consider both numerical and validation steps on real large smart composite structures. Full article

Since the discovery of electricity, electric cables have become ubiquitous in human constructions, from machines to buildings. Insulators play a crucial role in ensuring the proper functioning of these cables, so it is important to monitor their possible damage, which can be caused by environmental contamination, severe temperature variations, and electrical and mechanical stress. While shunt conductance is a direct health indicator of cable insulation, measuring the cable average shunt conductance is not sufficient for the detection of localized insulator damage, since localized conductance variations are diluted over a long cable length in such measurements. The objective of this paper is to assess the feasibility of reflectometry techniques for the monitoring of insulator damage in electric cables. To this end, the estimation of localized conductance variations is investigated based on electrical measurements made at one end of a cable. To avoid estimating a large number of discretized conductance values along a long cable, the proposed method relies on sparse regression, which automatically focuses on localized conductance variations at unknown positions caused by accidental insulator damage. In order to efficiently apply sparse regression techniques, the telegrapher’s equations describing electric wave propagation in cables are transformed through several steps into a simple linear regression form. Then, Lasso (Least Absolute Shrinkage and Selection Operator) regression is applied to process the voltage and current data collected at a single end of the monitored cable. Numerical simulations show the potential of this method for fast estimation of localized shunt conductance variations. Full article

During manufacture, handling, transportation, installation and operation, mechanical overstress can affect the electrical and thermal properties of the conductor. As the wires in general are made of copper, which is a very plastically deforming material, these stresses will gradually generate plastic deformations of the copper until the wires start to fail. The objective of this article is to study, by numerical modeling (using Comsol and Abaqus), the impact of damage mechanisms on the electrical and thermal properties of a submarine cable phase. The influence of plasticity and gradual copper wire failure on the physical behavior (electric and thermal) of the phase was assessed. The heat differences between a healthy conductor vs. a damaged one (either deformed plastically and/or with failed wires) derived from the numerical model may be an accurate indicator of the level of damage of wires, thus furthering advanced warning before being obliged to stop the exploitation because a mandatory heavy maintenance of the cables must be scheduled. Note that this can also be achieved by using an optical fiber as a sensor for structural health monitoring. This study will then make it possible to evaluate the impact of the modification of the resistance on the thermal behavior of the cable. All of these simulations will be carried out on one phase of a 36 kV 120 mm² copper submarine cable. Colloquially these are called “copper cables”, meaning cables with Cu conductors (120 mm² is the smallest conductor cross-section for array cables, which are usually 3-phase cables). Full article

Due to the strong growth of offshore renewable energies, research and engineering in this field is constantly expanding. One of the centerpieces of these technologies is the high-voltage electrical cable, generally made of copper, to transport the energy produced from the offshore farm to the onshore station. The critical nature of these cables lies in the proven resistance that they must demonstrate during stays underwater for several years, even decades, in difficult environmental conditions, which begin at the handling, shipping and underground burial stage. The marine environment can lead to deformation of the copper wires well beyond the limit of proportionality and, consequently, to breakage. Copper, although being an exceptional electrical conductor, has very poor mechanical properties. The plasticity generated by the excessive deformation of copper wires affects all of the physical properties of copper. When plasticity develops, electrical transport is affected and the heat within copper increases, but care should be given to not exceed 90 °C, as this would result in the shutdown of the cable with dramatic economic consequences. The work carried out in this article, which is part of the National Project EMODI as well as the European Project FLOW-CAM, aims at studying the mechanical behavior of the phase in order to correlate the deformation levels reached to the phase geometry as well as operating mechanisms of damage which reflect the proliferation of microstructural defects within the conductor. To do this, we propose a numerical model using Abaqus. Correct description of the effects of several parameters (geometry of the phase) and plasticity development on the performance of the phase were simulated and discussed. Full article

The harshness of the submarine environment represents a serious threat for immersed high voltage power cables, extensively used for offshore wind farms, which in turn are supposed to last for at least 20 years for their total investment to be economically viable. The Crosslinked Polyethylene (XLPE) used for the insulating layer of the cables may suffer different degradation phenomena, leading to unexpected breakdowns and rises in costs. In this work, numerical simulations have been developed to study the mechanisms by which micrometric pores inside XLPE can enlarge and coalesce (namely, water treeing) when the insulation is subjected to the intense electric field generated by hi-voltage wires. The study aim is to predict material plasticization next to voids, which is supposed to represent the onset of coalescence of neighboring pores. A microscale-level finite element coupled electro-mechanics model has been developed to describe the interactions between the intense electric fields and the subsequent Maxwell stresses in a dielectric. The roles of different influencing parameters such as distance, relative volumes, and the shape of two neighboring voids in a representative unit volume are considered. Finally, the behavior of a generic microstructure characterized by randomly distributed voids immersed in an electric field is simulated. Full article

With the growing pressure to substitute fossil fuel-based generation, Renewable Energy Sources (RES) have become one of the main solutions from the power sector in the fight against climate change. Offshore wind farms, for example, are an interesting alternative to increase renewable power production, but they represent a challenge when being interconnected to the grid, since new installations are being pushed further off the coast due to noise and visual pollution restrictions. In this context, Multi-Terminal High Voltage Direct Current (MT-HVDC) networks are the most preferred technology for this purpose and for onshore grid reinforcements. They also enable the delivery of power from the shore to offshore Oil and Gas (O&G) production platforms, which can help lower the emissions in the transition away from fossil fuels. In this work, we review relevant aspects of the operation and control of MT-HVDC networks for wind power integration. The review approaches topics such as the main characteristics of MT-HVDC projects under discussion/commissioned around the world, rising challenges in the control and the operation of MT-HVDC networks and the modeling and the control of the Modular Multilevel Converter (MMC) stations. To illustrate the challenges on designing the control system of a MT-HVDC network and to corroborate the technical discussions, a simulation of a three-terminal MT-HVDC network integrating wind power generation and offshore O&G production units to the onshore grid is performed in Matlab’s Simscape Electrical toolbox. The results highlight the main differences between two alternatives to design the control system for an MT-HVDC network. Full article

Offshore renewable energy requires reliable high-voltage electric power cables to transport electricity to onshore stations. These power cables are critical infrastructures that are shipped to deep seas through shipping and handling operations and, once mounted, must then evolve in extreme conditions (sea, salt, wind, water-pressure, seabed topography, etc.). All of these operations and working conditions can lead to yielding of copper conductors, often resulting in electric shutdown. Indeed, copper is an excellent electric conductor (conductivity), but its mechanical properties are very poor. If any negligence occurs during the shipping and/or handling operations, copper can undergo plasticity, with effects on both mechanical and electric properties. It is therefore of prime importance to establish a reliable structural health-monitoring (SHM) technique that will enable the continuous recording of copper strain and temperature along a cable, and this has been proven using fiber-optic (FOS) sensors, when the phase is under tensile loading. In this prospective article, the scope is to maintain previous simulations and thus show that by the judicious placement of FOS, one can monitor strain and temperature within cables that are submitted to a bending. This article does not aim to deal directly with the case of a cable that undergoes bending on sloppy areas in seabeds. The idea behind the work is to suggest a concept for the use of embedded fiber-optic sensors and to think about all of what remains to be done as research in order to further suggest this technology to cable manufacturers. Full article

Due to the exponential growth in offshore renewable energies and structures such as floating offshore wind turbines and wave power converters, the research and engineering in this field is experiencing exceptional development. This emergence of offshore renewable energy requires power cables which are usually made up of copper to transport this energy ashore. These power cables are critical structures that must withstand harsh environmental conditions, handling, and shipping, at high seas which can cause copper wires to deform well above the limit of proportionality and consequently break. Copper, being an excellent electric conductor, has, however, very weak mechanical properties. If plasticity propagates inside copper not only will the mechanical properties be affected, but the electrical properties are also disrupted. Constantly monitoring such large-scale structures can be carried out by providing continuous strain using fiber-optic sensors (FOSs). The embedding of optical fibers within the cables (not within the phase) is practiced. Nevertheless, these optical fibers are first introduced into a cylinder of larger diameter than the optical fiber before this same fiber is embedded within the insulator surrounding the phases. Therefore, this type of embedding can in no way give a precise idea of the true deformation of the copper wires inside the phase. In this article, a set of numerical simulations are carried-out on a single phase (we are not yet working on the whole cable) with the aim of conceptualizing the placement of FOSs that will monitor strain and temperature within the conductor. It is well known that copper wire must never exceed temperatures above 90 °C, as this will result in shutdown of the whole system and therefore result in heavy maintenance, which would be a real catastrophe, economically speaking. This research explores the option of embedding sensors in several areas of the phase and how this can enable obtaining strain values that are representative of what really is happening in the conductor. It is, therefore, the primary objective of the current preliminary model to try to prove that the principle of embedding sensors in between copper wires can be envisaged, in particular to obtain an accurate idea about strain tensor of helical ones (multi-parameter strain sensing). The challenge is to ensure that they are not plastically deformed and hence able to transport electricity without exceeding or even becoming closer to 90 °C (fear of shutdown). The research solely focuses on mechanical aspects of the sensors. There are certainly some others, pertaining to sensors physics, instrumentation, and engineering, that are of prime importance, too. The upstream strategy of this research is to come up with a general concept that can be refined later by including, step by step, all the aspects listed above. Full article

Submarine power cables are expected to last 20 years without maintenance to be considered technologically reliable enough and economically beneficial. One of the main issues facing this target is the development of what is called commonly water-trees (nanometer-sized flaws filled with residual humidity), that form within XLPE (cross-linked Polyethylene) insulators and then migrate towards copper, thus leading to its corrosion and further to possible shut-down. Water trees are resulting from the coalescence of nanovoids filled with residual humidity that migrate towards copper under the combined effects of electrical forces and plastic deformation. The nanovoids are originated during manufacturing, shipping, handling and embedding in deep seas. The formation of these nanovoids leads to the degradation of the service lifetime of submarine power cables. Current research is intended to come up with a way to go a little further towards the generalization of coalescence of n nanovoids. In the perspective of multi-physics modeling, a preliminary 3D finite element model was built. Although water voids are distributed randomly inside XLPE, in this study, two extreme cases where the voids are present parallel and perpendicular to the copper surface, were considered for simplification. This will enable checking the electric field effect on neighbouring voids, in both cases as well as the influence of the proximity of the conductor on the plasticity of voids, that further leads to their coalescence. It is worthwhile to note that assessing water-trees formation and propagation through an experimental campaign of ageing tests may extend over decades. It would therefore be an exceptional opportunity to be able to get insight into this mechanism through numerical modeling that needs a much shorter time. The premilinary model suggested is expected to be extended in the future so that to include more variables (distribution and shapes of nano-voids, water pressure, molecular modeling, electric discharge. Full article

Continuous inspection of critical zones is essential to monitor the state of strain within offshore wind blades, thus, enabling appropriate actions to be taken when needed to avoid heavy maintenance. Wind-turbine blades contain various substructures made of composites, sandwich panel, and bond-joined parts that need reliable Structural Health Monitoring (SHM) techniques. Embedded, distributed Fiber-Optic Sensors (FOS) are one of the most promising techniques that are commonly used for large-scale smart composite structures. They are chosen as monitoring systems for their small size, being noise-free, and low electrical risk characteristics. In recent works, we have shown that embedded FOSs can be positioned linearly and/or in whatever position with the scope of providing pieces of information about actual strain in specific locations. However, linear positioning of distributed FOS fails to provide all strain parameters, whereas sinusoidal sensor positioning has been shown to overcome this issue. This method can provide multiparameter strains over the whole area when the sensor is embedded. Nevertheless, and beyond what a sensor can offer as valuable information, the fact remains that it is a “flaw” from the perspective of mechanics and materials. In this article and through some mechanical tests on smart composites, evidence was given that the presence of embedded FOS influences the mechanical behavior of smart composites, whether for quasi-static or fatigue tests, under 3-point bending. Some issues directly related to the fiber-architecture have to be solved. Full article

Strengthening composite structures for advanced industries such as offshore wind generation is a real issue. Due to the huge dimensions expected for next generation wind-blades, composites based on glass fibers can no longer be used due to the lack of stiffness, whereas composites based on carbon fibers are expensive. Therefore, switching to alternative structural solutions is highly needed. This might be achieved by appropriate use of carbon nanotubes (CNTs) either as fillers of epoxy matrices, especially in inter-plies, or as fillers of epoxy glues used in structural bonding joints. As an example, trailing edges of offshore wind-blades are addressed in the current article, where monolithic bonding holds together the two structural halves and where the risk of sudden and brittle separation of edges while wind-turbines are in service is quite high. This can lead to tedious and very expensive maintenance, especially when keeping in mind the huge dimensions of new generation wind turbine blades that exceed lengths of 100 m. Bond joints and composites inter-plies of the final CNT-reinforced structures will exhibit stiffness and toughness high enough to face the severe offshore environment. In this article, multiscale Finite Element (FE) modeling is carried out to evaluate mechanical properties following the addition of CNTs. To achieve an optimal reinforcement, the effect of inclination of CNTs vs. mechanical loading axis is studied. Two innovations are suggested through this numerical study: The first consists of using homogenization in order to evaluate the effects of CNT reinforcement macroscopically. The second innovation lies in this forward-looking idea to envisage how we can benefit from CNTs in continuous fiber composites, as part of a deep theoretical rethinking of the reinforcement mechanisms operating at different scales and their triggering kinetics. The presented work is purely numerical and should be viewed as a “scenario” of structural composite materials of the future, which can be used both in the offshore industry and in other advanced industries. More broadly and through what is proposed, we humbly wish to stimulate scientific discussions about how we can better improve the performances of structural composite materials. Full article

Due to the growing demand for offshore renewable energy, the development of durable submarine power cables is critical. Submarine power cables are expected to have a service life of over 20 years. However, it has been shown that these cables suffer from water-tree flaws that progressively extend to conductors and corrode copper, which may lead to premature failure. Water treeing is caused by the of interconnection of voids (of a few nanometers) that are present in the insulator after manufacturing or formed during operation. The economic consequences of a breakdown can be drastic due to the heavy maintenance required. In the current study, the insulator is modelled as cubic unit cells containing water voids in the form of ellipsoids. The displacement field of ellipsoids is found to be dependent on its distribution in the cubic cell and on the applied electric field. Von Mises stress and effective plastic strain at the tips of the ellipsoid are found to be significant when either the relative distance between the two ellipsoids is short or the applied electric field is high. The proposed model is intended to provide insights into the ageing of cross-linked polyethylene (XPLE), which is extremely difficult to predict experimentally due to the excessive time needed to achieve coalescence of voids. Full article

Floating offshore renewable energies (OREs), such as offshore floating wind turbines (wind energy) or wave power (wave and wave energy), are increasingly in demand. Submarine cables that transmit the energy produced from offshore farms all the way to onshore stations are critical structures that must be able to work perfectly over 20 years without any maintenance. In order to reduce the significant costs associated with electrical cables, it is important to optimize the dimensioning of the components of these cables, or to develop structural monitoring techniques that target zero and/or minimum maintenance over their lifespan. In this paper, we FEM of the impact of damage mechanisms of the conductor part of a submarine power phase on its mechanical, electrical, and thermal behavior. The main damage mechanisms are local plasticity and wire failure. The first mechanical study made it possible to obtain the elasto-plastic behavior of the conductor. The electrical study took into consideration the deformed geometry of the conductor in the elasto-plastic domain, as well as the non-homogeneous distribution of the electrical conductivity of the conductor. Their influence on the electrical resistance of the conductor was then analyzed. Finally, we studied the impact of plasticity and conductor failure on the thermal behavior of the phase. The temperature differences obtained in the numerical analysis of this work may be used further to help preventive and curative maintenance of the cables, for example, by using an optical fiber as sensor for structural health monitoring. Full article

Designing of new generation offshore wind turbine blades is a great challenge as size of blades are getting larger (typically larger than 100 m). Structural Health Monitoring (SHM), which uses embedded Fiber Optics Sensors (FOSs), is incorporated in critical stressed zones such as trailing edges and spar webs. When FOS are embedded within composites, a ‘penny shape’ region of resin concentration is formed around the section of FOS. The size of so-formed defects are depending on diameter of the FOS. Penny shape defects depend of FOS diameter. Consequently, care must be given to embed in composites reliable sensors that are as small as possible. The way of FOS placement within composite plies is the second critical issue. Previous research work done in this field (1) investigated multiple linear FOS and sinusoidal FOS placement, as well. The authors pointed out that better structural coverage of the critical zones needs some new concepts. Therefore, further advancement is proposed in the current article with novel FOS placement (anti-phasic sinusoidal FOS placement), so as to cover more critical area and sense multi-directional strains, when the wind blade is in-use. The efficiency of the new positioning is proven by numerical and experimental study. Full article

The fiber optic sensors (FOSs) are commonly used for large-scale structure monitoring systems for their small size, noise free and low electrical risk characteristics. Embedded fiber optic sensors (FOSs) lead to micro-damage in composite structures. This damage generation threshold is based on the coating material of the FOSs and their diameter. In addition, embedded FOSs are aligned parallel to reinforcement fibers to avoid micro-damage creation. This linear positioning of distributed FOS fails to provide all strain parameters. We suggest novel sinusoidal sensor positioning to overcome this issue. This method tends to provide multi-parameter strains in a large surface area. The effectiveness of sinusoidal FOS positioning over linear FOS positioning is studied under both numerical and experimental methods. This study proves the advantages of the sinusoidal positioning method for FOS in composite material’s bonding. Full article