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Large-Scale Production Systems: Sustainable Manufacturing and Service

A special issue of Sustainability (ISSN 2071-1050). This special issue belongs to the section "Sustainable Products and Services".

Deadline for manuscript submissions: 30 September 2025 | Viewed by 1116

Special Issue Editors


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Guest Editor
Department of Mechanical, Chemical and Materials Engineering, University of Cagliari, Via Marengo 2, 09123 Cagliari, Italy
Interests: asset management; maintenance; manufacturing systems; machine learning; fault diagnosis; health prognosis; condition monitoring
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Guest Editor
Department of Management, Economics and Industrial Engineering, Politecnico di Milano, Via Lambruschini 4B, 20156 Milan, Italy
Interests: supply chain management; spare parts; inventory management; explainable artificial intelligence; additive manufacturing
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

Nowadays sustainability is a crucial issue influencing the development of new concepts, models, perspectives, and decision-support systems in manufacturing. This is an important goal in commercial strategy and operations, with applications from supply chain network design to production system management, including maintenance-related aspects. In particular, large-scale manufacturing facilities are responsible for consuming many environmental, energetic, and economic resources due to their wide spatial distribution, division of labor, extensive use of machinery, and multitude of components. Consequently, it is imperative to develop new strategies (or to demonstrate the adoption of existing ones) for enhancing the efficiency of manufacturing activities and services within large-scale production systems (LSPSs), mitigating the negative impact of LSPSs on global sustainability. LSPSs are industrial and engineering systems composed of numerous interconnected components (subsystems) that work in a coordinated way, often from remote locations, over extensive areas, all while operating under resource constraints. Examples of LSPSs include (but are not limited to) water distribution systems, large automotive manufacturing plants, large dairy production systems, textile industries, iron and steel industries, oil and gas systems, food processing systems, etc.

Modern LSPSs can benefit from the widespread use of digital technologies driving the Industry 4.0 paradigm, such as IoT-enabled tools, big data architectures, digital connectivity, blockchain, and cyber–physical systems, to achieve more sustainable production and consumption patterns. However, it is worth mentioning that sustainable development within LSPSs is a hard task due to several challenges. First, due to intricate interdependencies among components, LSPSs are prone to suffering from various faults, where even failure to detect a single component’s failure can damage the functioning of the entire LSPS (causing downtimes, financial losses, and safety hazards for both operators and environment). Therefore, to ensure the efficiency and sustainability of manufacturing and services within LSPSs, maintenance strategies must be optimized. Furthermore, beyond the need to ensure the proper functioning of individual components (based on pre-defined conditions), LSPSs require the adoption of strategic operational and control approaches. Particularly, depending on the available resources, operational and control strategies must be devised that allow for meeting specific demands effectively.

These challenges pose the need to investigate new progress and trends to increase the sustainability of LSPSs. Therefore, this Special Issue aims to present novel ideas and experimental results in the domain of the sustainable development of manufacturing and services within LSPSs, including both theoretical and practical investigations. Additionally, ideas conceived for improving the sustainability of lower-scale industrial plants, extensible to LSPSs, are appreciated. In this Special Issue, original research articles and reviews are welcome.

We look forward to receiving your contributions.

Dr. Simone Arena
Dr. Alessandra Cantini
Prof. Dr. Filippo De Carlo
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Sustainability is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • large-scale production systems
  • big size plants
  • sustainable manufacturing
  • sustainable services
  • operations management
  • industrial plants

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Published Papers (1 paper)

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Research

24 pages, 2450 KiB  
Article
From People to Performance: Leveraging Soft Lean Practices for Environmental Sustainability in Large-Scale Production
by Matteo Ferrazzi, Guilherme Luz Tortorella, Wen Li, Federica Costa and Alberto Portioli-Staudacher
Sustainability 2025, 17(9), 3955; https://doi.org/10.3390/su17093955 - 28 Apr 2025
Viewed by 272
Abstract
Lean manufacturing can be considered a socio-technical system integrating both technical tools and human-centered, or soft, practices. While extensive research has examined technical aspects, the contribution of soft Lean practices focused on human behavior to environmental sustainability remains underexplored. This study addresses this [...] Read more.
Lean manufacturing can be considered a socio-technical system integrating both technical tools and human-centered, or soft, practices. While extensive research has examined technical aspects, the contribution of soft Lean practices focused on human behavior to environmental sustainability remains underexplored. This study addresses this gap by examining how soft Lean practices can help overcome barriers to environmental performance in large-scale production systems (LSPSs), using Italy’s food manufacturing sector as a case study. A multi-case study methodology was employed, involving five companies. Data were collected through interviews conducted across top management, middle management, and operational staff levels to capture diverse perspectives. Using variables extracted from the literature and a deductive coding approach, the study identifies (1) the specific soft Lean practices adopted and the perceived environmental performance barriers at each hierarchical level, (2) differences in interpretation of these practices and barriers across hierarchical levels, and (3) how soft practices can mitigate obstacles to sustainable performance. The results demonstrate that soft Lean practices, when aligned with organizational structure and culture, can effectively mitigate barriers to environmental improvement. This research contributes to the Lean and sustainability literature by offering a multi-level perspective and practical insights into integrating human-centered approaches within industrial sustainability strategies. Full article
(This article belongs to the Special Issue Large-Scale Production Systems: Sustainable Manufacturing and Service)
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