Petroleum-derived bitumen is the most widespread material used as a binder in pavement construction [
1]. The rising financial and environmental costs of all products of the crude oil industry have led to the investigation of alternative biomass-derived materials [
2,
3]. These materials are examined as potential substitutes for bitumen. Biomaterials can be mixed with bitumen either as solid or liquid components and can be categorized based on the replacement of the original bitumen content as (a) modifiers (<10% replacement), (b) extenders (25% to 75% replacement) or (c) direct replacements (100% replacement) [
4]. One of the possible alternatives to conventional bitumen is algae. Algae consists of numerous species, so extensive research needs to be conducted. Greece is a coastal country where algae exist in abundance. Moreover, algae grow rapidly and do not need advanced growing techniques, so they may be a feasible modifier in regard to the production process (equipment, etc.) [
5]. In the following paragraph, a review of the studies examining various algae-modified bitumen and asphalt mixtures is presented.
As mentioned above, numerous algae species have been assessed as possible alternative binding materials for asphalt mixtures. For instance, it was found that sargassum-modified bitumen had higher viscosity and rutting resistance in comparison with unmodified petroleum-based bitumen, which could improve the high-temperature performance [
6]. The same study indicated that a reduction in the sargassum particle size would bring about an increased specific surface area and thus better cohesion [
6]. Furthermore, as the particle size is reduced, the storage instability of bitumen is also reduced up to 3% content. Above this level of content, segregation is highly likely, regardless of the volumetric characteristics of the sargassum particles. The main advantage of this modifier is its superior decomposition temperature-approximately 320 °C- which is non-comparable with the required temperatures for the mixing and compaction of asphalt mixtures. The main concern associated with sargassum is its inability to chemically bind with bitumen. In other words, this modification is attributed to the physical adsorption of bitumen by the sargassum particles rather than to the chemical interaction between the two materials. Another study demonstrated that the optimal content of sargassum powder in bitumen was 2.5% by weight of bitumen [
7]. Up to 2.5%, it affects the bitumen like most powdered modifiers, i.e., it increases the viscosity, the softening point and the resistance against permanent deformation and rutting. When surpassing this concentration, a reduction in the above properties was displayed, which was attributed to a change in the colloidal system. Specifically, sargassum particles at such high percentages are not distributed homogeneously in the bitumen, which leads to agglomeration. Consequently, the reverse effect is observed. Regardless, sargassum powder does not present phase separation up to 4% content by weight when stored at elevated temperatures for extended periods of time, unlike other powder modifiers, such as crumb rubber. One research study concluded that unaged, algae-derived bio-oil-modified (microalgae (spirulina) and nanoalgae) bitumen had a lower complex shear modulus, but after ageing, no significant differences in the G* values between the reference and the modified bitumen were noticed [
8]. From the above it can be established that although algae bio-oils can reinforce the viscous phase of bitumen in unaged conditions, this does not necessarily apply for the short- and long-aged states. The ageing rate of algae bio-oils may sometimes be higher compared to bitumen, so it may be preferable to incorporate these materials as rejuvenators in reclaimed bitumen. A major drawback of spirulina algae (microalgae) and nanoalgae is that they tend to produce excessive fumes that are hazardous to human health when heated at 145 °C or above due to their high sulfur content. One possible solution would be to include them in Warm Mix Asphalts (WMA) instead of Hot Mix Asphalts (HMA). Moreover, algae bio-oil has been found to chemically react with SBS and fortify the SBS network structure present in bitumen [
9]. One of the focal weaknesses of algae bio-oils is that they reduce the interfacial forces between bio-bitumen and aggregates thus compromising the adhesive properties of the asphalt mixture [
10]. Although the thermochemical use of algae does not compete with the food industry’s use of algae, there is a specific issue concerning the calorific value of these materials. Certain types of algae have a high concentration of lipids, which makes them an ideal raw material for the production of biofuels. For this reason, before using them in the pavement industry, a process of lipid extraction is preferable. Subsequently, after this procedure, the waste from biofuel production, which is an oily viscous residue (like bitumen), can be added to bitumen and asphalt mixtures. In this direction, it was studied as a bitumen modifier and found to have similar viscoelastic properties to conventional petroleum-based bitumen. Specifically, the frequency-dependent and time-dependent viscoelastic characteristics of spirulina-derived biofuel waste were similar to those of unmodified bitumen [
11]. Furthermore, caution needs to be taken during the conversion of algae into bio-oil. In most studies, hydrothermal liquefaction (HTL) is chosen as the thermochemical conversion process due to its ability to utilize biomasses with high water content, unlike others such as fast pyrolysis. During HTL, the experimental conditions (raw material, temperature, residence time, existence of catalysts, etc.) will determine the rheological behavior of the bio-oil and, consequently, that of the bio-bitumen. According to a study, the most suitable temperature of an algae species noted as
Scenedesmus sp. HTL was close to 260 °C [
12]. Above this, the water-insoluble solid phase of the converted Scenedesmus was notably decreased, which negatively affected the dual viscoelastic nature of the material [
12]. In addition to the above study, it has been suggested that a combination of hydrothermal liquefaction and hydrothermal carbonization at temperatues close to 250–270 °C is ideal spectrum and that, as the reaction time is increased, the complex shear modulus G* of the product presents a gradual decrease [
13]. Two other studies examined the role of two algae species noted as
Spirulina sp. and
Scenedesmus sp. as additives to bitumen [
5,
14]. The results revealed that
Scenedesmus sp. bio-bitumen could potentially be a direct replacement alternative for the petroleum-based bitumen, whereas Spirulina sp. bio-bitumen is a better replacement for elastomer modifiers, such as SBS. Moreover, the implementation of Posidonia oceanica fibers in SMA was investigated, with the optimum fiber content being 1.5–2% [
15]. This concentration improved both the stiffness and the fatigue life of SMA. If this content is exceeded, the SMA properties will decline rapidly because of the extensive binder drainage. From the above, it can be deduced that each type of algae has a different impact on bitumen depending on its origin, its form (powder, fibers, thermochemically produced bio-oil) and its content.
Chlorella and microchlorella are widespread algae species that have not been studied extensively as potential bitumen additives. Taking this into consideration, this paper studies the impact of chlorella and microchlorella on bitumen by examining the chemical compositions of the above algae species and the characteristic properties of algae-modified bitumen before and after short-term ageing (TFOT) followed by a statistical analysis.