Applications of Green Synthesis of Nanoparticles Using Microorganisms in Food and Dairy Products: Review
Abstract
:1. Introduction
2. Synthesis of Green Nanoparticles
3. Formation of Nanoparticles
3.1. By Bacteria
3.2. By Fungi (Molds)
3.3. By Fungi (Yeasts)
3.4. By Algae
4. Analytical Techniques for Confirming Microbially Synthesized Nanoparticles
5. Nanomaterial Applications in Food and Dairy Products
5.1. In Functional Foods
5.2. In Milk
5.3. In Yogurt
5.4. In Cheese
5.5. In Meat Production
6. Potential Risks and Threats Associated with the Implementation of Nanotechnology
6.1. Regulatory Frameworks and Challenges
6.2. Consumer Perception
6.2.1. Benefits Driving Acceptance
6.2.2. Concerns and Mistrust
6.2.3. Strategies for Enhancing Acceptance
6.3. Environmental Impacts
7. Future Perspectives and Directions
8. Conclusions
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
Abbreviations
ACCases | Acetyl-CoA carboxylase |
AFM | Atomic force microscopy |
Ag2O | Silver oxide |
AgNO3 | Silver nitrate |
Ag | Silver |
AOT | Sodium bis-2-ethylhexyl-sulfosuccinate |
Au | Gold |
BACs | Bioactive compounds |
CFU | Colony-forming units |
CNTs | Carbon nanotubes |
CuO | Copper oxide |
CVD | Chemical vapor deposition |
DLS | Dynamic light scattering |
DNA | Deoxyribonucleic acid |
DPPH | 2,2-diphenyl-1-picrylhydrazyl |
E551 | Silicon dioxide |
EDX | Energy dispersive X-ray |
EFSA | European Food Safety Authority |
EU | European Union |
FCC | Face-centered cubic |
Fe2O3 | Iron oxide |
Fe3O4/Cs/MoS2/laccase-NPs | Iron oxide/Chitosan/Molybdenum disulfide/laccase nanoparticles |
Fe | Iron |
FESEM | Field emission scanning electron microscopy |
FE–SEM–EDX | Field Emission Scanning Electron Microscopy with Energy Dispersive X-Ray Spectroscopy |
FSANZ | Food Standards Australia New Zealand |
FTIR | Fourier-transform infrared |
GRAS | Generally Recognized as Safe |
H[AuCl4] | Chloroauric acid |
H2S | Hydrogen sulfide |
HPLC | High-Performance Liquid Chromatography |
HRTEM | High-resolution transmission electron microscopy |
IC50 | Half-maximal inhibitory concentration |
Lb. | Lactobacillus |
Lc. | Lactococcus |
LCAs | Life cycle assessments |
Mg | Magnesium |
MgO | Magnesium Oxide |
NADH | Nicotinamide adenine dinucleotide |
NADH-DNR | NADH-dependent nitrate reductase |
NADPH | Nicotinamide adenine dinucleotide phosphate hydrogen |
NC-AFM | Non-contact atomic force microscopy |
NPs | Nanoparticles |
Pb | Lead |
PDI | Polydispersity index |
Pd | Palladium |
PdO | Palladium oxide |
PECVD | Plasma-enhanced chemical vapor deposition |
PL spectrometer | Photoluminescence spectroscopy |
PLA | Polylactic acid |
PLAL | Pulsed laser ablation in liquid |
Ps. | Pseudomonas |
PUFAs | Polyunsaturated fatty acid |
PVD | Physical vapor deposition |
PVP | Polyvinylpyrrolidone |
RF Plasma | Radio Frequency Plasma |
RNA | Ribonucleic acid |
Sa. | Saccharomyces |
SAED | Selected area electron diffraction |
SEM | Scanning electron microscope |
Se | Selenium |
SnO2 | Tin oxide |
SPR | Surface plasmon resonance |
St. | Staphylococcus |
TEM | Transmission electron microscopy |
Tg | Glass transition temperature |
TiO2 | Titanium dioxide |
US FDA | United States Food and Drug Administration |
UV–Vis spectroscopy | Ultraviolet–visible spectroscopy |
XRD | X-ray diffraction |
ZnO | Zinc oxide |
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Method | Equipment Cost | Energy Cost | Material Cost | Scalability | Operational Complexity | Overall Cost Summary | References |
---|---|---|---|---|---|---|---|
(A) Physical Methodologies | |||||||
Vapor Deposition (CVD/PVD) | Very High (USD 100,000–USD 1M+ for reactors, vacuum systems) | High (500–1000 °C, vacuum maintenance) | High (volatile precursors, high-purity substrates) | Limited (reactor size, high setup costs) | High (skilled operators, maintenance) | Very High (equipment, energy) | [77,79,88,109] |
Plasma Chemical (PECVD, RF Plasma) | High (USD 50,000–USD 500,000 for plasma generators, chambers) | High (plasma generation, electrical power) | Moderate to High (pure gases, precursors) | Moderate (energy, equipment limits) | High (complex systems, skilled labor) | High (plasma systems, energy) | [76,110,111] |
Gamma Radiation | Extremely High (USD 500,000–USD 2M for Co-60 facilities) | Moderate (facility maintenance) | Moderate (precursors affordable, radioactive waste costly) | Low (safety, infrastructure limits) | Very High (safety, regulatory compliance) | Extremely High (facilities, safety) | [85,86] |
Microwave Irradiation | Moderate (USD 10,000–USD 100,000 for reactors) | High (rapid heating, short duration) | Moderate (precursors, surfactants) | High (fast reactions, simple setups) | Moderate (precise control systems) | Moderate to High (energy, equipment) | [80,112,113] |
Sonochemical Reduction | Low to Moderate (USD 5000–USD 50,000 for ultrasonic systems) | Moderate (acoustic cavitation) | Low to Moderate (reducing agents, precursors) | High (one-step, eco-friendly) | Low (simple systems) | Low to Moderate (equipment, energy) | [82,83,84,114] |
(B) Chemical Methodologies | |||||||
Chemical Reduction (Reducing Agents) | Low (USD 1000–USD 10,000 for lab setups) | Low (ambient/moderate temperatures) | Moderate (reducing/capping agents, e.g., NaBH4, PVP) | High (simple processes) | Low to Moderate (waste disposal) | Low to Moderate (materials, waste) | [115,116,117] |
Microemulsions | Low (USD 1000–USD 10,000 for lab equipment) | Low (room temperature) | High (surfactants, solvents, e.g., AOT) | Low (material costs, complex processing) | Moderate (washing, purification) | Moderate to High (surfactants, processing) | [118,119] |
Thermal Decomposition | Moderate (USD 5000–USD 50,000 for furnaces/autoclaves) | High (200–500 °C heating) | Moderate (metal precursors, e.g., alkoxides) | Moderate (energy, material limits) | Moderate (safety for high temperatures) | Moderate to High (energy, equipment) | [120,121] |
Electrochemical Reactions | Low to Moderate (USD 1000–USD 20,000 for cells, electrodes) | Low to Moderate (voltage application) | Moderate (electrolytes, noble metal electrodes) | Moderate (electrode/electrolyte costs) | Moderate (electrode maintenance) | - | [92,93] |
Challenge | Description | Solutions | References |
---|---|---|---|
Complexity of Purification | Intracellular NPs necessitate cell lysis and a series of procedures, such as centrifugation and filtration, to achieve the isolation of pure NPs. Extracellular synthesis produces NPs that contain biological impurities, such as proteins and lipids, which require complex purification processes. |
| [140,150] |
Scalability Issues | Synthesis conducted at the laboratory scale demonstrates effectiveness; however, the transition to industrial-scale production is impeded by the variability in NP size, shape, and yield, which is influenced by fluctuating microbial growth conditions. |
| [151,152] |
NP Stability and Aggregation | NPs may aggregate as a result of insufficient capping or environmental conditions (such as pH and ionic strength), which diminishes their effectiveness in applications such as water purification. |
| [153,154] |
Toxicity and Environmental Concerns | NPs such Ag-NPs and TiO2 have the potential to exhibit toxicity towards non-target organisms, including algae and fish, thereby presenting significant ecological risks. Insufficient purification processes can result in the presence of hazardous residues. |
| [13,152,154] |
Mechanistic Understanding | The limited understanding of NP formation mechanisms, including specific enzymes and pathways, impedes the optimization of NP size, shape, and functionality. |
| [140,155,156] |
Cost and Infrastructure | Enzymatic functionalization and purification necessitate the use of costly enzymes and specialized equipment, such as ultracentrifuges. Algae-based systems require expensive photobioreactor technology. |
| [150,151,155] |
Bacterial Species | NPs | Size | Characterization Methods | Applications | Utilization at Commercial Scale and/or Laboratory Scale of NPs | Future Prospects | References |
---|---|---|---|---|---|---|---|
Aeromonas hydrophila | ZnO-NPs | 57 nm | UV–Vis spectroscopy, XRD, FTIR, AFM, NC-AFM and FESEM with EDX | Antibacterial and antifungal | ZnO-NPs produced through the utilization of A. hydrophila demonstrated significant antibacterial and antifungal properties in laboratory settings, suggesting their potential applicability in the domains of food preservation and safety. | Nonetheless, additional investigation and advancement are required to convert these discoveries into applications at a commercial scale, guaranteeing effectiveness, safety, and adherence to regulatory standards in practical food and dairy product conditions. | [36,126,127,169,170,171] |
Bacillus subtilis | Fe3O4-NPs + Au-NPs | 18 nm + 20 nm | UV–Vis spectroscopy, FTIR, SEM, EDX and XRD | Antibacterial | The synthesis of Fe3O4-NPs and Au-NPs mediated by B. subtilis offers a promising approach for the development of antimicrobial agents in food and dairy applications. The combined incorporation of these NPs in food and dairy applications represent a developing field of study, which is predominantly conducted at the laboratory level. | Although laboratory studies have indicated their potential, additional research is necessary to evaluate their safety, efficacy, and scalability for commercial applications. | [172,173,174] |
B. paramycoides | Ag2O-NPs | 25–70 nm | UV–Vis spectroscopy, X-ray, and SEM | Inhibition of biofilm-forming bacteria | The application of Ag2O-NPs synthesized using B. paramycoides in inhibiting biofilm-forming bacteria within food and dairy products remains at the laboratory research stage. There was no evidence of their commercial-scale utilization in these industries. The promising antibacterial and antibiofilm properties of B. paramycoides-synthesized Ag2O-NPs indicate potential for future applications in the food and dairy industries. | However, further research is necessary to assess their safety, efficacy, and feasibility in real-world food systems. Studies focusing on their interaction with food matrices, potential toxicity, and regulatory compliance will be crucial steps toward commercial adoption. | [170,175,176] |
Bifidobacterium bifidum | TiO2-NPs | 81 nm | SEM, and (AFM) | Antibacterial | The utilization of B. bifidum-mediated TiO2-NPs in food and dairy products is currently confined to laboratory research, with no significant commercial application documented. The antibacterial properties of TiO2-NPs mediated by B. bifidum showed significant promise in laboratory environments, suggesting potential applications for improving food safety. | Nevertheless, owing to safety considerations, compliance with regulatory standards, and various technical obstacles, their application in commercial food and dairy products has not yet been achieved. Additional investigations and thorough risk evaluations are crucial to assess the practicality of incorporating these nanomaterials within the food sector. | [18,170,177] |
Lactobacillus gasseri | ZnO-NPs | 22 nm | UV–Vis spectroscopy, TEM, SEM, DLS, FTIR, and XRD | Yogurt fortification | The application of ZnO-NPs produced through L. gasseri for the enhancement of yogurt is presently confined to laboratory research. Although encouraging outcomes have been documented, there is currently no substantiation for application at a commercial scale. As a result, laboratory investigations demonstrated that ZnO-NPs synthesized by L. gasseri can improve the nutritional and antimicrobial characteristics of yogurt. | However, additional research and development are necessary to facilitate the transition from laboratory settings to commercial-scale production. | [20,21,178,179] |
Lacticaseibacillus rhamnosus | TiO2-NPs | 3–7 nm | UV–Vis spectroscopy, FTIR, XRD, TEM, SEM, EDX, DLS, and zeta potential | Biocontrol of mold strains | The utilization of L. rhamnosus-synthesized TiO2-NPs for the biocontrol of mold strains in food and dairy products is predominantly confined to laboratory conditions. Although encouraging outcomes were documented in controlled experiments, commercial-scale implementation has not yet been achieved. Laboratory studies showed the efficacy of L. rhamnosus-mediated TiO2-NPs in inhibiting mold proliferation and lowering mycotoxin concentrations. However, advancing to commercial-scale applications necessitates thorough assessments. | Subsequent investigations must prioritize the enhancement of production capacities, the evaluation of long-term safety parameters, and the analysis of effects on food quality and human health to promote the integration of this technology within the food and dairy sectors. | [41,180,181] |
Pseudomonas aeruginosa | ZnO-NPs | 6–21 nm | UV–Vis spectroscopy, FTIR, TEM, and XRD | Antimicrobial | The utilization of ZnO-NPs produced via Ps. aeruginosa for antimicrobial applications in food and dairy products is predominantly confined to research, with no notable commercial-scale applications documented. ZnO-NPs demonstrated significant antimicrobial efficacy against a range of foodborne pathogens in controlled laboratory environments, suggesting their potential utility in enhancing food preservation and safety measures. | Nonetheless, the shift from experimental investigation to market application necessitates the resolution of regulatory challenges, the assurance of consumer safety, and the advancement of economically viable, scalable synthesis techniques. Ongoing investigation and cooperation among researchers, industry participants, and regulatory authorities are crucial for the implementation of ZnO-NPs in the food and dairy industries. | [10,94,135,170,182,183] |
Nocardiopsis dassonvillei | Ag-NPs | 29 nm | UV–Vis spectroscopy, FTIR, and TEM | Antimicrobial, antioxidant, insecticidal, and anticancer | The biosynthesis of Ag-NPs using N. dassonvillei predominantly remains within the realm of laboratory research. Their integration into commercial food and dairy applications has not been achieved, primarily due to unresolved concerns regarding safety, regulatory compliance, and scalable production methods. | Despite their potential for enhancing food and dairy preservation, transitioning from laboratory findings to real-world applications requires rigorous safety assessments, the development of cost-effective and scalable synthesis protocols, and targeted research focusing on food matrix interactions and functionality. Future studies should aim to address these critical gaps to facilitate the safe and effective incorporation of N. dassonvillei-derived Ag-NPs in food and dairy systems. | [161,163,170,184,185,186] |
Oscillatoria limnetica | Fe2O3-NPs | - | UV–Vis spectroscopy, FTIR, SEM, EDX and XRD | Antimicrobial, antifungal, and antioxidant | The utilization of O. limnetica-mediated Fe2O3-NPs in food and dairy products is presently confined to laboratory research activities. These NPs exhibited significant antimicrobial, antifungal, and antioxidant properties in vitro. However, their application at a commercial scale within the food industry remains unachieved. At the laboratory scale, O. limnetica-mediated Fe2O3-NPs exhibited considerable potential for antimicrobial, antifungal, and antioxidant applications in food and dairy products, with proven effectiveness against pathogens, fungi, and oxidative processes. | Nonetheless, the implementation of commercial-scale applications is obstructed by regulatory, scalability, and safety challenges. Continued investigation is essential to tackle these obstacles, facilitating the implementation of practical applications, including active packaging and fortification in dairy products. Currently, these NPs are considered a promising yet predominantly experimental approach for enhancing food safety and preservation. | [1,97,170,187,188] |
Serratia marcescens | Ag-NPs | 14–20 nm | EDX and FTIR | Antibacterial and biofilm inhibition | At the laboratory scale, Ag-NPs derived from S. marcescens exhibited considerable potential for applications in antibacterial and biofilm inhibition within food and dairy environments, demonstrating effectiveness against critical pathogens and biofilms. Nonetheless, the implementation of their commercial-scale application has not been achieved, mainly owing to challenges related to regulation, scalability, and safety. | Current investigations must prioritize the integration of laboratory achievements with market feasibility, especially by tackling safety issues and creating functional applications such as disinfectants or active packaging for dairy products. | [189,190,191] |
Streptomyces spp. | Ag-NPs | 11–63 nm | UV–Vis spectroscopy, XRD, FTIR, SEM-EDX, and TEM | Antimicrobial, and antioxidant | At the laboratory scale, Ag-NPs derived from Streptomyces spp. exhibited considerable potential for antimicrobial and antioxidant applications in food and dairy products, demonstrating effectiveness against foodborne pathogens and oxidative spoilage. Nonetheless, the implementation of commercial-scale applications is constrained by regulatory limitations, challenges in scalability, and safety considerations related to the release of Ag+ ions. | Future investigations should prioritize the enhancement of NP stability, undertake thorough toxicity assessments, and establish regulatory frameworks to facilitate commercial implementation, potentially in antimicrobial coatings or natural preservative systems for the food and dairy sectors. | [55,170,192,193] |
(A) Molds | |||||||
---|---|---|---|---|---|---|---|
Mold Species | NPs | Size | Characterization | Applications | Utilization at Commercial Scale and/or Laboratory Scale of NPs | Future Prospects | References |
Aspergillus flavus | Se-NPs | 100 nm | UV–Vis spectroscopy, FTIR, FESEM, EDX, XRD, and Zeta potential | Antifungal | Se-NPs produced by A. flavus exhibited potential for use in the food and dairy sectors, attributed to their antimicrobial, antioxidant, and nutritional characteristics. In laboratory conditions, A. flavus synthesized Se-NPs that exhibited significant efficacy against pathogens such as Salmonella and Candida, making them appropriate for use as preservatives or for selenium enrichment in dairy products. Commercial scaling necessitates the optimization of bioreactors and purification processes to achieve cost-effective, food-grade Se-NPs suitable for applications in packaging, additives, or functional foods | Future prospects encompass genetic engineering aimed at developing safer strains, the implementation of smart packaging solutions, and the exploration of probiotic synergy, all underpinned by the use of sustainable media such as agricultural by-products. Challenges encompass the assurance of aflatoxin-free production, the attainment of regulatory approval, and the execution of long-term safety studies. The increasing demand for natural preservatives and functional foods suggests that Se-NPs have the potential to transform dairy preservation and enhance nutritional value, contingent upon standardization and clinical validation. | [6,8,44,59,101,167,170,197,206,207,208] |
A.fumigatus | ZnO-CuO NPs | 85–92 nm | UV–Vis spectroscopy, DLS, HR-TEM, SEM, and XRD | Antifungal | ZnO-CuO NPs using A. fumigatus present potential applications in the food and dairy sectors. At the laboratory scale, their antimicrobial and antifungal properties demonstrated efficacy in controlling pathogens such as E. coli and Aspergillus spp., inhibiting aflatoxins, and improving food packaging films, thereby extending shelf life. In commercial applications, they functioned as natural preservatives in dairy products such as cheese and yogurt, as well as in active packaging materials. However, challenges persist regarding production costs, stability, and the attainment of regulatory approval. | Future prospects encompass genetically optimized synthesis, biodegradable intelligent packaging, and nanosensors designed for the detection of mycotoxins. The incorporation of artificial intelligence and the Internet of Things has the potential to enhance efficiency in production processes and improve quality control measures. It is essential to address issues related to toxicity, sensory effects, and consumer skepticism. Through enhancements in safety and scalability, these NPs have the potential to transform food safety, sustainability, and preservation, thereby decreasing dependence on synthetic additives. | [8,16,42,129,170,209,210,211] |
A.niger | Ag-NPs | 9–50 nm | UV–Vis spectroscopy, FTIR, XRD, SEM, and TEM | Antimicrobial, anticancer, and antiangiogenic | Ag-NPs produced by A. niger provide environmentally sustainable antimicrobial alternatives for use in the food and dairy sectors. At the laboratory scale, they addressed pathogens such as E. coli and spoilage fungi in dairy products, thereby improving preservation and packaging methods. The application of Ag-NP-coated containers and films in commercial settings enhanced the shelf life of dairy products such as cheese and milk; however, widespread adoption is constrained by financial considerations and regulatory frameworks. | Future prospects encompass intelligent packaging solutions, synergistic formulations incorporating natural antimicrobials, and customized applications for dairy products. Progress in fungal synthesis, genetic modification, and AI-enhanced optimization indicates potential for scalability. Clear regulatory frameworks and comprehensive long-term safety data are essential for mitigating toxicity concerns and addressing consumer skepticism. The sustainable synthesis and innovative applications of Ag-NPs, such as edible coatings, have the potential to transform food safety practices, in accordance with clean-label trends, assuming that cost and regulatory challenges are addressed. | [8,136,161,164,165,168,170,201,202,210,212] |
Fusarium oxysporum | Se-NPs | 42 nm | TEM, XRD, UV–Vis spectroscopy, FTIR, and PL spectrometer | Antifungal and in-vivo biodistribution | Se-NPs produced by F. oxysporum exhibit potential for applications in food and dairy, attributed to their antimicrobial, antioxidant, and nutritional characteristics. At the laboratory scale, Se-NPs demonstrated the ability to inhibit pathogens such as Listeria and fungi, extend shelf life through antioxidant activity, and enrich products with bioavailable Se. Commercial applications encountered obstacles related to yield, cost, and safety; however, their applications may encompass active packaging, food additives, and Se-enriched dairy products such as yogurt. | Future prospects encompass intelligent packaging solutions, eco-friendly manufacturing utilizing agricultural by-products, and tailored nutritional approaches. Regulatory approval necessitates comprehensive long-term toxicity assessments and purification processes to remove fungal residues. The integration of Se-NPs with probiotics or alternative NPs may improve their effectiveness. Progress in fermentation techniques and biosafety measures, potentially through genetic engineering, is expected to facilitate widespread implementation in the food and dairy sectors. | [6,30,167,170,207,213,214,215] |
Penicillium oxalicum | SiO2-NPs | 20–50 nm | TEM, FTIR, XRD, and DLS | Phytotoxicity, heavy metal bioremediation, and photocatalytic activity against crystal violet and Ribazol black dye | SiO2-NPs produced by P. oxalicum present environmentally friendly applications in the food and dairy sectors. At the laboratory scale, these NPs demonstrated antimicrobial and photocatalytic characteristics, improving biodegradable packaging films and functioning as anticaking agents or flavor carriers. They have the potential to substitute synthetic silica (E551) in dairy powders and enhance packaging barriers, thereby prolonging shelf life. Their challenges encompass regulatory obstacles, expenses associated with scalability, and consumer apprehensions regarding nanotechnology. | Future prospects encompass the development of intelligent packaging systems, targeted nutrient delivery mechanisms, and effective mycotoxin management, utilizing environmentally friendly synthesis methods derived from agricultural waste. Progress in toxicology, uniform characterization methods, and bioreactor technology are essential for commercial implementation. Although SiO2-NPs show potential for enhancing sustainable food systems, it is essential to conduct thorough investigations into their long-term health and environmental effects to guarantee safety and market feasibility, thereby establishing them as cutting-edge solutions for the dairy and food sectors. | [25,170,216,217,218,219,220] |
P. polonicum | Ag-NPs | 54 nm | UV–Vis spectroscopy, FTIR, XRD, and TEM | Antimicrobial and seed germination advancements | Ag-NPs produced by P. polonicum exhibit significant potential for applications in the food and dairy sectors, attributed to their strong antimicrobial characteristics and environmentally sustainable synthesis methods. At the laboratory scale, Ag-NPs demonstrated efficacy against pathogens such as Salmonella and Acinetobacter, showing promise for applications in biodegradable packaging and dairy preservation. From a commercial perspective, there is potential to improve active packaging or to disinfect equipment; however, challenges related to regulatory approval and scalability persist. Concerns regarding safety, such as cytotoxicity and environmental effects, necessitate thorough evaluation. | Future developments encompass intelligent packaging integrated with sensors, low-dose coatings specifically designed for dairy products, and synergistic antimicrobial approaches that combine silver NPs with probiotics or essential oils. Innovations in bioreactor design and the utilization of sustainable nutrient sources have the potential to reduce costs. Additionally, the implementation of standardized protocols may facilitate regulatory compliance, thereby establishing P. polonicum-derived Ag-NPs as a significant advancement in ensuring food and dairy safety. | [33,100,161,168,170,217,221,222] |
Trichoderma asperellum | ZnO-NPs | 3–9 mm | UV–Vis spectroscopy, FTIR, XRD, SEM, and TEM | Antibiofilm and antibacterial | ZnO-NPs produced through the action of T. asperellum exhibit potential utility in the food and dairy sectors. At the laboratory scale, these environmentally friendly NPs demonstrated antimicrobial properties against E. coli, St. aureus, and fungi, positioning them as suitable candidates for food packaging and preservation applications. They improved shelf stability and enriched products with bioavailable Zn. Commercial scaling encounters obstacles such as suboptimal yields, elevated costs, and regulatory challenges; however, the implementation of bioreactor systems and the utilization of waste-based substrates will enhance feasibility. | Future developments encompass intelligent packaging solutions, dairy products enhanced with probiotics, and sustainable production methods utilizing genetically modified fungal strains. Notwithstanding challenges related to scalability and consumer acceptance, ZnO-NPs have the potential to revolutionize food safety and nutrition. Progress in toxicology, environmentally friendly synthesis methods, and international regulatory frameworks will facilitate their integration, presenting considerable market opportunities within high-end food industries. | [36,125,128,129,170,209,223,224,225] |
T. viride | Ag-NPs | 1–50 nm | UV–Vis spectroscopy, SEM and TEM | Antimicrobial | Ag-NPs produced by T. viride exhibit potential for use in the food and dairy sectors owing to their antimicrobial characteristics. At the laboratory scale, sodium alginate films were utilized to enhance the shelf life of fruits and vegetables by effectively inhibiting pathogens such as E. coli and St. aureus. In the dairy industry, Ag-NPs have the potential to regulate spoilage microorganisms and biofilm formation. The implementation of commercial-scale applications encounters obstacles such as maintaining production consistency, managing costs, and navigating regulatory requirements; however, environmentally sustainable synthesis methods will facilitate scalability. | Future developments encompass intelligent packaging solutions, coatings tailored for dairy applications, and synergistic formulations incorporating natural antimicrobials. Improvements in bioreactor design and encapsulation may lead to increased safety and efficacy. Although toxicity and environmental issues require attention, Ag-NPs synthesized by T. viride correspond with the requirements for sustainable food safety, presenting significant potential for transformation if regulatory and public acceptance challenges are surmounted. | [13,99,161,168,170,205,226,227] |
(B) Yeasts | |||||||
Candida albicans | Se-NPs | 100 nm | UV–Vis spectroscopy, FTIR, FESEM, EDX, XRD, and Zeta potential | Antifungal | Se-NPs produced by C. albicans present significant potential for applications in the food and dairy industries, attributed to their antimicrobial, antioxidant, and nutritional characteristics. Studies conducted at the laboratory scale indicated successful synthesis, with Se-NPs exhibiting inhibitory effects on pathogens such as E. coli, thereby prolonging shelf life. The pathogenic characteristics of the yeast necessitate rigorous purification measures to address safety concerns. Commercial scalability encounters obstacles, such as regulatory constraints and competition from non-pathogenic microorganisms, exemplified by Bacillus spp. | Future prospects encompass genetic engineering, hybrid synthesis utilizing chitosan, and applications in sustainable packaging or enhanced dairy products. Approval requires the implementation of long-term toxicology studies and adherence to standardized protocols. Se-NPs correspond with the increasing demand for environmentally sustainable additives; however, their implementation is contingent upon addressing safety, scalability, and consumer acceptance challenges, thereby establishing them as an emerging yet promising technology within food systems. | [6,34,59,81,101,207,214] |
Pichia fermentans | Ag-NPs and ZnO-NPs | - | UV–Vis spectroscopy, XRD, and FE–SEM–EDX | Antibiogram | Ag-NPs and ZnO-NPs produced by P. fermentans present effective antimicrobial agents for applications in the food and dairy industries. Laboratory-scale investigations validated their effectiveness against pathogens such as E. coli and Listeria, facilitating food preservation and the development of active packaging solutions. Spherical NPs that were stabilized by microbial enzymes exhibited synergistic interactions with antibiotics, specifically aimed at multidrug-resistant strains. The utilization of commercial applications is constrained by factors such as expense, reproducibility, and regulatory frameworks; however, potential uses encompass antimicrobial coatings and packaging films. | Future prospects encompass intelligent packaging utilizing nanosensors, sustainable manufacturing through genetic engineering, and the incorporation of probiotics. The use of biocompatible matrices for encapsulation may address issues related to toxicity. Improvements in bioreactor technology and waste utilization strategies could potentially increase scalability. Standardized protocols and safety assessments are essential for regulatory approval, establishing these NPs as environmentally friendly instruments for enhancing food safety and extending shelf life within sustainable food systems. | [13,14,30,36,48,56,129,161,168,170] |
Rhodotorula glutinis | Ag-NPs | 15 nm | UV–Vis spectroscopy, DLS, FTIR, XRD, EDX, SEM, TEM, and AFM | Antifungal and cytotoxicity activities | Ag-NPs synthesized by R. glutinis offer eco-friendly, antimicrobial solutions for the food and dairy industries. Laboratory studies confirmed their size, stability, and efficacy against pathogens like E. coli and C. albicans, ideal for preserving dairy products and controlling mycotoxins. In packaging, Ag-NPs extended shelf life by inhibiting spoilage. Commercially, they were used in antimicrobial films and equipment coatings, but scaling faces challenges like cost, regulatory hurdles, and stability. | Future prospects include bionanocomposite films, synergistic antimicrobial blends, and sensors for spoilage detection. Advances in bioreactor design and genetic engineering could enhance production efficiency. While less toxic than chemical Ag-NPs, long-term safety and resistance risks need study. With regulatory clarity and sustainable practices, R. glutinis-synthesized Ag-NPs could revolutionize food safety and preservation. | [30,40,57,131,161,168,170,228,229,230] |
Rhodotorula mucilaginosa | Ag-NPs | 13 nm | UV–Vis spectroscopy, DLS, FTIR, XRD, EDX, SEM, TEM, and AFM | Antifungal and cytotoxicity activities | Ag-NPs produced by R. mucilaginosa exhibit potential for applications in the food and dairy industries, attributed to their antimicrobial characteristics and environmentally sustainable synthesis methods. At the laboratory scale, these Ag-NPs demonstrated inhibitory effects on pathogens such as St. aureus and E. coli, facilitating applications in food preservation, dairy safety, and antimicrobial packaging. In commercial applications, these materials were utilized in packaging and disinfectants; however, challenges related to scalability, cost, and regulatory compliance (such as those imposed by the FDA and EFSA) remain significant. | Future prospects encompass intelligent, biodegradable packaging solutions, synergistic formulations incorporating natural antimicrobials, and the synthesis of bioremediation-integrated processes utilizing deceased biomass. Issues such as toxicity, environmental consequences, and microbial resistance necessitate the optimization of low-dose applications and the education of consumers. The progress in genetic engineering and the automation of bioreactors suggests that Ag-NPs derived from R. mucilaginosa have the potential to transform food safety practices, while also supporting sustainability objectives and tackling worldwide spoilage issues. | [40,57,131,161,168,170,228,229] |
Saccharomyces cerevisiae | Se-NPs | 34–125 nm | UV–vis spectroscopy, TEM, DLS, FTIR, and XRD | Antiradical, antiradical, and anti-inflammatory | Se-NPs produced by Sa. cerevisiae demonstrate potential utility in the food and dairy sectors. Laboratory investigations demonstrated their antibacterial properties (e.g., against E. coli and St. aureus), antioxidant capacity (up to 48.5%), and nutritional advantages. Dairy products such as enriched yogurt and food packaging were enhanced to prolong shelf life. Se-NPs encounter obstacles in terms of scalability, control over particle size, and obtaining regulatory approval; however, they remain a feasible option for functional foods and animal feed applications. | Future prospects encompass sustainable production, advanced packaging solutions, and personalized nutrition, utilizing the eco-friendly synthesis capabilities of Sa. cerevisiae. Advancements in bioreactor design and genetic modification have the potential to enhance yield and ensure standardization. Through additional safety and mechanistic investigations, Se-NPs have the potential to transform dairy fortification and enhance food safety, effectively tackling global selenium deficiency and advancing sustainability objectives. | [6,8,59,60,126,170,207,208,214,215] |
Yarrowia lipolytica | Se-NPs | 110 nm | XRD, zeta potential, FESEM, EDX, FTIR, and DLS | Antimicrobial, antioxidant, and inhibition of biofilm | Se-NPs produced by Y. lipolytica demonstrate potential utility in the food and dairy sectors. In laboratory settings, these substances demonstrated antimicrobial properties against pathogens such as E. coli and C. albicans, impeded biofilm formation, and acted as bioavailable sources of selenium for nutritional enhancement. Their antioxidant characteristics and Generally Recognized as Safe (GRAS) designation endorse their application in dairy products such as yogurt and cheese. Se-NPs have the potential to improve food packaging, prolong shelf life, and enrich animal feeds, utilizing the capability of Y. lipolytica to utilize inexpensive substrates. Challenges encompass production expenses, regulatory obstacles, and consumer approval. | Future prospects encompass intelligent packaging systems, tailored nutritional solutions, and eco-friendly manufacturing processes that utilize food waste. Progress in metabolic engineering and regulatory harmonization may position Se-NPs as a fundamental component of environmentally sustainable, health-oriented dairy products, while also offering cross-industry applications in nutraceuticals. | [6,126,167,170,207,231,232] |
Algae Group | Algae | NPs | Location | Size | Characterization Methods | Applications | Utilization at Commercial Scale and/or Laboratory Scale of NPs | Future Prospects | References |
---|---|---|---|---|---|---|---|---|---|
Brown algae | Dictyota indica | Pd-NPs | Extracellular | 19 nm | UV–Vis spectroscopy, SEM, TEM, XRD, and FTIR | Heavy metal removal | Pd-NPs produced from D. indica demonstrate environmentally sustainable potential for applications in the food and dairy sectors. In laboratory settings, these PdO-NPs exhibited antimicrobial activity (55.2–99% inhibition) and antioxidant properties, making them suitable for food preservation and pathogen control, particularly against pathogens such as E. coli in dairy products and processing, as well as in the catalytic synthesis of food additives. They have the potential to improve active packaging, prolong shelf life, and apply coatings to equipment to inhibit the formation of microbial biofilms. Challenges encompass the assurance of safety, adherence to regulatory standards, scalability, and the stability of food matrices. | Future prospects encompass intelligent packaging, functional dairy products, and sustainable processing, utilizing the catalytic and antimicrobial properties of Pd-NPs. Investigations should focus on toxicity assessment, synthesis optimization, and the establishment of consumer confidence. The synthesis of Pd-NPs from D. indica has the potential to transform food safety and quality, in accordance with the principles of green nanotechnology and the circular economy. | [53,161,170,250,251,252] |
Ecklonia cava | Ag-NPs | Extracellular | 43 nm | UV–Vis spectroscopy, FTIR, XRD, and TEM | Antimicrobial, antioxidant, and anticancer | Ag-NPs produced from E. cava exhibit antimicrobial and antioxidant characteristics suitable for applications in the food and dairy sectors. Laboratory investigations revealed the green synthesis of spherical NPs that exhibit activity against E. coli and St. aureus, making them suitable for active packaging and prolonging shelf life. The application of Ag-NPs in commercial settings is constrained by factors such as scalability, cost considerations, and regulatory challenges, despite their utilization in certain packaging solutions. | The future outlook encompasses enhanced synthesis methods, the development of hybrid materials, and the implementation of intelligent packaging solutions, all in accordance with sustainable trends. Nonetheless, challenges arise from toxicity risks, environmental issues, and delays in regulatory processes. Although environmentally sustainable, it is essential to examine their safety and economic feasibility closely. Progress in high-throughput synthesis and safety evaluations may facilitate wider implementation, improving food safety and minimizing waste, especially in the dairy sector, contingent upon the resolution of regulatory and scalability challenges. | [31,46,62,65,132,161,168,170] | |
Fucus vesiculosus | ZnO-NPs | Extracellular | 12–17 nm | FTIR, TEM, XRD, and zeta potential | Antibacterial | The microbial synthesis of ZnO-NPs utilizing F. vesiculosus provides environmentally sustainable alternatives for applications in the food and dairy sectors. At the laboratory scale, Fu/ZnO-NPs and their alginate-coated variants demonstrated significant antibacterial efficacy against pathogens such as E. coli and St. aureus, thereby improving food packaging and dairy preservation methods. Nonetheless, the issues of low yields and the optimization of synthesis processes continue to pose significant challenges. ZnO-NPs are utilized in commercial applications such as antimicrobial packaging and as GRAS additives in dairy products. However, challenges related to scalability, cost, and regulatory issues, including cytotoxicity and NP migration, hinder their widespread adoption. | Future prospects encompass intelligent packaging solutions, enhanced functional dairy products, and optimized synthesis processes utilizing bioreactors or extremophilic microorganisms. Progress in safety evaluations and sustainable methodologies, utilizing F. vesiculosus as a renewable resource, has the potential to enhance commercialization, revolutionizing food preservation and aligning with environmentally friendly technology trends. | [30,36,38,125,129,170,224] | |
Gelidiella acerosa | Au-NPs | Extracellular | 5–117 nm | HRTEM, UV–visible, SEM, and XRD | Antidiabetic, antibacterial, and antioxidant | Au-NPs produced from G. acerosa present environmentally sustainable applications in the food and dairy sectors. At the laboratory scale, these Au-NPs demonstrated antibacterial activity against St. aureus, possess antioxidant properties, and show potential for biosensing applications in the detection of contaminants such as pathogens in dairy products. Challenges encompass issues related to size uniformity and concerns regarding toxicity. They have been investigated for applications in antimicrobial packaging and colorimetric sensors aimed at improving food safety and extending shelf life; however, regulatory challenges and issues related to scalability hinder widespread adoption. | Future prospects encompass advanced packaging technologies, multiplex biosensors, and the delivery of nutraceuticals in dairy products, all facilitated by sustainable biorefineries. Addressing barriers related to toxicity, regulatory compliance, and consumer acceptance is essential. Utilizing standardized protocols and safety data, Au-NPs derived from G. acerosa have the potential to transform food safety and enhance functional dairy products, in accordance with sustainability objectives. | [52,102,170,233,253,254,255,256,257] | |
Sargassum myriocystum | Ag-NPs | Extracellular | 20 nm | UV–Vis spectroscopy, XRD, SEM, and TEM | Antibacterial, anticancer, and photocatalytic activity | Ag-NPs produced from S. myriocystum exhibit antimicrobial and antioxidant characteristics suitable for applications in the food and dairy sectors. Laboratory investigations validated their effectiveness against pathogens such as E. coli and St. aureus, facilitating their application in active packaging and preservatives to prolong shelf life. Their green synthesis, employing algal phyco-molecules, guarantees environmental sustainability. Scalable production in bioreactors for commercial applications, along with the integration into biodegradable films, offers potential cost-effective solutions; however, challenges arise regarding regulatory compliance and consumer skepticism. | Future developments encompass intelligent packaging solutions, targeted antimicrobial agents, and eco-friendly production methods through algal cultivation, all contributing to food security and the principles of circular economies. Nonetheless, the issues of toxicity, microbial resistance, and environmental consequences necessitate meticulous oversight. Advancements in safety and technology suggest that Ag-NPs derived from S. myriocystum have the potential to revolutionize food preservation, contingent upon the resolution of regulatory and market challenges. | [35,45,107,161,170,228,258] | |
S. polycystum | Ag-NPs | Extracellular | 100 nm | UV–Vis spectroscopy, FTIR, XRD, SEM, and TEM | Antimicrobial | Ag-NPs derived from S. polycystum provide environmentally sustainable antimicrobial alternatives for food and dairy applications. At the laboratory scale, these Ag-NPs, characterized through UV–Vis spectroscopy, FTIR, and SEM, demonstrated inhibitory effects on pathogens such as E. coli (47% inhibition at a concentration of 16 µg/mL) and exhibited antioxidant activity (78.2% inhibition of DPPH), making them suitable for applications in packaging and preservation. Commercial obstacles encompass scalability, stability, and regulatory limitations regarding direct food applications, thereby confining uses to packaging films and equipment disinfection. | Future prospects include the development of intelligent packaging systems, the application of targeted antimicrobial agents, and the implementation of sustainable bioreactors, utilizing the plentiful resources of seaweed. Nonetheless, the issues of toxicity, the risk of antimicrobial resistance, and the environmental consequences associated with seaweed harvesting necessitate careful examination. Comprehensive safety studies and lifecycle evaluations are essential to address regulatory and consumer challenges, facilitating the scalable and sustainable integration of practices within the food and dairy sectors. | [35,50,161,170,228,258] | |
Turbinaria conoide | Au-NPs and Ag-NPs | Extracellular | 2–17 nm 2–19 nm | FTIR, XRD, FESEM, EDX, and HRTEM analysis | Antimicrofouling | Au-NPs and Ag-NPs produced through the utilization of T. conoides present potential applications in the food and dairy sectors. At the laboratory scale, Ag-NPs demonstrated significant antimicrobial and antibiofilm properties against pathogens such as E. coli, facilitating their application in active packaging, food preservation, and coatings for dairy equipment. Au-NPs ranging from 2 to 19 nm were appropriate for applications in biosensing and nutrient encapsulation. Applications at a commercial scale encompassed nano-enhanced packaging and quality control sensors; however, challenges such as toxicity, regulatory obstacles, and issues related to scalability continue to exist. | Future developments include intelligent packaging systems, tailored nutritional solutions, and eco-friendly manufacturing processes utilizing seaweed byproducts. Progress in safety research and bioprocessing may facilitate worldwide market integration, corresponding with the increasing demand for environmentally sustainable solutions. The application of these NPs presents considerable opportunities for improving food safety and extending shelf life within the dairy sector. | [13,26,52,102,126,170,254,255,259,260,261] | |
Stoechospermum marginatum | ZnO-NPs | Extracellular | 80–126 nm | UV–Vis spectroscopy, HPLC, and FTIR | Antidengue | ZnO-NPs produced from S. marginatum provide environmentally sustainable alternatives for applications in the food and dairy sectors. In laboratory settings, the antimicrobial, UV-blocking, and zinc-enhancing characteristics contributed to food preservation, packaging, and nutritional enhancement, effectively inhibiting pathogens such as E. coli and strengthening dairy products. ZnO-NPs were utilized in commercial applications such as antimicrobial packaging for cheese and yogurt, nutrient fortification in milk, and coatings in dairy processing to mitigate biofouling. Challenges encompass scalability, financial implications, and regulatory obstacles necessitating toxicity assessments. | Future prospects encompass intelligent packaging integrated with nanosensors, targeted zinc delivery mechanisms, and eco-friendly wastewater management solutions. Innovations in synthetic biology and machine learning have the potential to enhance synthesis processes, whereas aquaculture plays a crucial role in maintaining a sustainable supply of seaweed. Comprehensive studies on long-term safety and environmental impact are essential for evaluating the benefits and risks, thereby establishing ZnO-NPs as a significant advancement in food safety and nutrition. | [36,126,170,200,262,263,264] | |
Red algae | Acanthophora spicifera | Au-NPs | Extracellular | 20 nm | FTIR, XRD, PDI, and zeta potential | Antioxidant, antibacterial, and anticancer | Au-NPs produced from A. spicifera demonstrate potential utility in food and dairy applications. At the laboratory scale, their antimicrobial efficacy against pathogens such as Vibrio harveyi, along with their antioxidant properties, contributed to improved food safety and extended shelf life, making them appropriate for dairy products and packaging films. Identified as spherical with a diameter of less than 20 nm through XRD and TEM, these particles demonstrated biocompatibility. Au-NPs have the potential to enhance pathogen control in dairy processing, active packaging, and colorimetric sensors for contaminant detection. However, challenges related to reproducibility, stability, and regulatory compliance impede their scalability. | Future developments encompass intelligent packaging, biosensors, and functional dairy products, utilizing their environmentally sustainable synthesis. Progress in algal biorefineries and the establishment of regulatory frameworks may enhance sustainability and promote adoption, positioning AuNPs as novel solutions for food security and quality assurance, subject to additional toxicological investigations. | [30,102,170,233,255,265,266,267] |
Amphiroa spp. | Ag-NPs | Extracellular | 56–250 nm | UV–Vis spectroscopy, FTIR, XRD, and SEM | Antioxidant, antimicrobial, and cytotoxic Activities | Ag-NPs produced by Amphiroa spp. present potential applications in the food and dairy sectors, attributed to their antimicrobial, antioxidant, and biocompatible characteristics. At the laboratory scale, Ag-NPs were synthesized in an environmentally friendly manner using algal extracts, demonstrating effectiveness against pathogens such as E. coli and St. aureus for applications in packaging and preservation. In commercial applications, they were investigated for use in active packaging and the stabilization of dairy products; however, challenges related to cost, stability, and regulatory compliance remain significant. | Future prospects encompass the sustainable large-scale production facilitated by bioreactors, the integration of synergistic nanomaterial combinations, and the implementation of smart packaging systems for real-time quality monitoring. The progression of regulations and the enhancement of consumer knowledge will facilitate increased adoption. Ag-NPs, possessing antiviral properties and applicable as edible coatings, have the potential to revolutionize food safety and sustainability. Their effectiveness hinges on advancements in scalability and public acceptance, positioning them as a significant innovation for the food and dairy sectors. | [40,43,84,165,170,228,268] | |
Galaxaura elongata | SnO2-NPs | Extracellular | 35 nm | UV–Vis spectroscopy, FTIR, XRD, SEM, and TEM | Antimicrobial and cytotoxicity | Microbially synthesized SnO2-NPs utilizing G. elongata demonstrate potential for applications in the food and dairy industries. At the laboratory scale, the antimicrobial activity demonstrated (inhibition zones: 16–24 mm), along with antioxidant properties, render them suitable for active packaging applications. This capability contributed to the extension of shelf life for dairy products such as cheese and yogurt, while also inhibiting lipid oxidation. Nanosensors incorporating SnO2-NPs were capable of identifying spoilage or contaminants. The commercial scaling of antimicrobial films, stabilizers, or smart packaging encounters significant challenges related to reproducibility, safety, and regulatory compliance. The process of green synthesis promotes environmental sustainability; however, the migration of NPs and their cytotoxic effects, indicated by an IC50 value of 28.08 µg/mL, necessitates careful examination. | Future prospects encompass multifunctional packaging, sustainable production through bioreactors, and the establishment of regulatory frameworks to guarantee safety. The integration of SnO2-NPs with biodegradable polymers and Internet of Things-enabled sensors has the potential to significantly enhance food safety and quality, contingent upon the consideration of consumer acceptance and environmental implications. | [107,170,269,270,271,272,273,274] | |
Gelidium amansii | Ag-NPs | Intracellular | 27–54 nm | UV–Vis spectroscopy, FTIR, and SEM | Antimicrobial | Ag-NPs produced through the use of G. amansii present significant potential for applications within the food and dairy sectors, attributed to their antimicrobial and antioxidant characteristics. In laboratory settings, Ag-NPs demonstrated efficacy against pathogens such as E. coli and St. aureus, thereby prolonging the shelf life of dairy and food products via coatings or packaging applications. They were utilized in active packaging films to improve the preservation of seafood and dairy products; however, regulatory issues restricts their direct application in food. Scalable and environmentally sustainable synthesis utilizing algae facilitates economical production; however, it faces challenges related to toxicity, environmental repercussions, and consumer acceptance. | Future prospects include intelligent packaging, synergistic antimicrobial systems, and enhanced synthesis aimed at sustainability. Comprehensive long-term safety studies and the establishment of standardized protocols are essential to address regulatory challenges and realize the potential of Ag-NPs in enhancing food safety and extending shelf life. | [40,55,73,161,164,168,170,228,236,275] | |
Gracilaria crassa | SiO2-NPs | Extracellular | 20–50 nm | UV–Vis spectroscopy, FTIR, XRD, SEM, Tg, and zeta potential | Antioxidant | Microbially synthesized SiO2-NPs by G. crassa present potential applications within the food and dairy sectors. Applications at the laboratory scale encompassed antimicrobial packaging, enzyme immobilization for the hydrolysis of lactose, nutrient delivery systems, and biosensors designed for the detection of contaminants. In commercial applications, these SiO2-NPs functioned as anti-caking agents, stabilizers, and integral components in intelligent packaging systems designed to prolong shelf life. The green synthesis approach utilizing G. crassa extracts is environmentally sustainable, employing algal BACs to facilitate the processing of silica precursors. Challenges encompass scalability, the necessity for regulatory approval owing to potential toxicity concerns, and considerations regarding cost-effectiveness. | Future prospects encompass the optimization of synthesis through machine learning, the implementation of sustainable packaging utilizing biopolymers, and the integration of a circular economy through waste valorization. The integration of SiO2-NPs with additional biogenic NPs has the potential to improve antimicrobial efficacy. Comprehensive safety evaluations and consumer awareness are essential for market acceptance, establishing these SiO2-NPs as revolutionary for food safety and preservation. | [102,170,216,218,219,276,277,278] | |
G. edulis | Ag-NPs | Extracellular | 62 nm | UV–Vis spectroscopy, FTIR, XRD, and SEM | Antioxidant, antibacterial, and anticancer | The synthesis of Ag-NPs utilizing G. edulis present potential applications within the food and dairy sectors, attributed to their antimicrobial and antioxidant characteristics. Laboratory investigations validated their environmentally benign synthesis, demonstrating that 20–80 nm spherical NPs exhibit efficacy against pathogens such as E. coli and St. aureus, making them appropriate for applications in food packaging films and dairy preservation. The potential for commercial scalability exists due to the plentiful availability of seaweed; however, regulatory limitations and challenges related to standardization hinder widespread adoption. | Future prospects encompass intelligent packaging solutions, coatings for dairy processing equipment, and synergistic formulations incorporating natural antimicrobials to improve safety and effectiveness. Studies on encapsulation and toxicity are essential to comply with regulatory standards. Utilizing seaweed waste in conjunction with biorefinery methodologies has the potential to enhance sustainability. Ongoing investigation into the secure and standardized manufacturing processes will reveal the potential of Ag-NPs in prolonging shelf life and enhancing food safety. | [40,53,161,168,170,228,279] | |
Lemanea fluviatilis | Au-NPs | Intracellular | 5–15 nm | UV–Vis spectroscopy, FTIR, XRD, DLS, and SEM | Antioxidant | Au-NPs produced through L. fluviatilis provide environmentally sustainable alternatives for applications in the food and dairy sectors. At the laboratory scale, these spherical Au-NPs, ranging from 5 to 15 nm, demonstrated antioxidant, antimicrobial, and fluorescent characteristics, making them suitable for biosensing contaminants or enhancing the shelf life of products such as yogurt. Challenges encompass low yield, issues with reproducibility, and the necessity for toxicity testing. Au-NPs have the potential to improve antimicrobial packaging, functional foods, and quality control sensors in commercial applications. However, challenges related to cost, scalability, and regulatory approval from organizations such as the FDA must be addressed. | Future prospects encompass intelligent packaging solutions, the nanoencapsulation of nutrients, and the sustainable production methods utilizing bioreactors or waste-to-value systems. Improvements in safety data, economical synthesis methods, and consumer acceptance are essential for realizing their potential in food safety, dairy processing, and veterinary applications, in accordance with trends in sustainable food technology. | [102,132,170,226,233,254,256,280,281] | |
Kappaphycus alvarezii | Ag-NPs | Extracellular | 12 nm | UV–Vis spectroscopy, FTIR, XRD, TEM, FESEM-EDX, and zeta potential | - | The synthesis of Ag-NPs utilizing K. alvarezii demonstrates potential for applications in the food and dairy sectors, attributed to their antimicrobial characteristics and environmentally friendly nature. At the laboratory scale, these Ag-NPs revealed the ability to inhibit pathogens such as E. coli in edible coatings and packaging films, thereby prolonging the shelf life of dairy products. Ag-NPs were investigated for their applications in active packaging and equipment sanitization, utilizing the scalability of K. alvarezii. Challenges encompass regulatory obstacles, concerns regarding toxicity, and the need for standardization. | Future prospects encompass intelligent packaging systems, synergistic formulations incorporating natural antimicrobials, and sustainable manufacturing practices utilizing seaweed waste. The implementation of advanced synthesis techniques alongside AI optimization has the potential to significantly improve scalability. Although presenting considerable promise, thorough safety validation and assessments of environmental impact are essential. | [65,73,74,161,168,170,226,228] | |
Cyanobacteria | Anabaena variabilis | Ag-NPs | Extracellular | 11–15 nm | UV–Vis spectroscopy, FTIR, XRD, SEM, and TEM | Antibacterial and antifungal | Ag-NPs synthesized by A. variabilis offer promising applications in food and dairy products due to their eco-friendly, antimicrobial properties. At the laboratory scale, Ag-NPs inhibited pathogens like E. coli and St. aureus, enhanced food packaging, and purified water. Commercially, they were used in antimicrobial coatings for packaging and dairy equipment, extending shelf life and ensuring hygiene. Challenges include scalability, regulatory hurdles, and potential environmental risks. | Future prospects involve smart packaging, probiotic-enhanced dairy, and synergistic antimicrobial strategies. Comprehensive toxicological studies and standardized production are needed for regulatory approval. By optimizing minimal effective doses and developing biodegradable formulations, A. variabilis Ag-NPs could revolutionize food safety and sustainability, provided that consumer trust and environmental concerns are addressed through transparent research and localized production. | [50,55,168,170,228,282,283] |
Arthrospira platensis | ZnO-NPs | Extracellular | 30–55 nm | UV–Vis spectroscopy, FTIR, EDX, XRD, and TEM | Antimicrobial and anticancer | ZnO-NPs produced through A. platensis present potential applications in the food and dairy sectors. In laboratory settings, green synthesis utilizing metabolites from A. platensis demonstrated antimicrobial properties against pathogens such as E. coli and St. aureus. These NPs are well-suited for applications in biodegradable packaging and nutritional enhancement. The potential for commercial scalability exists through the utilization of industrial bioreactors, taking advantage of the rapid growth of A. platensis and the use of food waste as a growth medium; however, challenges related to cost and NP uniformity persist. Applications encompass active packaging, antimicrobial coatings, and zinc-fortified dairy products. | Future prospects encompass precision synthesis, intelligent packaging solutions, and sustainable methodologies such as biomass recycling. Long-term safety studies are essential for obtaining regulatory approval and ensuring consumer acceptance. Interdisciplinary research will improve the role of ZnO-NPs in functional foods, probiotics, and plant-based dairy, effectively addressing nutritional and preservation requirements in a sustainable manner. | [1,21,70,95,106,125,126,129,170,182,263] | |
Cylindrospermum stagnale | CuO-NPs | Intracellular | 12 nm | UV–Vis spectroscopy, FTIR, SEM, and TEM | Antimicrobial, anticancer, and larvicidal | CuO-NPs produced from C. stagnale exhibit potential for applications in the food and dairy sectors, attributed to their antimicrobial and antioxidant characteristics. At the laboratory scale, these CuO-NPs, measuring 12.21 nm, demonstrated inhibitory effects on pathogens such as E. coli and C. albicans, indicating potential applications in active packaging or preservation for dairy products, including cheese. They have the potential for commercial scalability in applications such as antimicrobial coatings or biodegradable films, which could improve shelf life. Nevertheless, high-dose toxicity, scalability expenses, and regulatory obstacles present significant challenges. | Future prospects encompass intelligent packaging, nanofertilizers for agricultural crops, and sustainable synthesis; however, they necessitate toxicological assessments and the establishment of consumer confidence. Achieving a balance between effectiveness and safety, while also considering environmental consequences, is essential. Ongoing investigation into food matrix interactions and regulatory partnerships will facilitate their integration within the food and dairy sectors. | [22,23,25,39,81,105,106,170,284,285] | |
Phormidium spp. | CuO-NPs | Extracellular | 22 nm | UV–Vis spectroscopy, FTIR, XRD, SEM, TEM, and AFM | Antioxidant, antimicrobial, anti-inflammatory, and dye degradation | CuO-NPs produced by Phormidium spp. provide environmentally sustainable alternatives for applications in the food and dairy sectors. In laboratory settings, the antimicrobial and antioxidant properties observed (e.g., 94% bacterial inhibition and 90% radical scavenging) facilitate their application in active packaging and preservation, thereby prolonging the shelf life of products such as cheese. Challenges to commercial-scale adoption include low yield, toxicity issues, and stringent regulations; however, optimizing bioreactors and utilizing biocompatible coatings are suggested to improve viability. | Future prospects encompass intelligent packaging, hybrid NPs, and eco-friendly production utilizing agricultural waste materials. Long-term safety, regulatory approval, and consumer acceptance represent significant challenges. Advancements in scalability and toxicity studies indicate that CuO-NPs have the potential to transform food safety by minimizing spoilage and improving the quality of dairy products, thereby supporting global food security through innovative and environmentally friendly nanotechnology solutions. | [17,23,24,105,106,170,187,200,285,286] | |
Synechocystis spp. | Ag-NPs | Extracellular | 10–35 nm | UV–Vis spectroscopy, FTIR, XRD, and TEM | Antimicrobial, antioxidative, anti-inflammatory, and diabetic | Ag-NPs produced by Synechocystis spp. present potential applications within the food and dairy sectors. In laboratory settings, these environmentally friendly Ag-NPs demonstrated significant antimicrobial efficacy against pathogens such as E. coli and St. aureus, making them appropriate for applications in food packaging and dairy preservation. Ag-NPs were produced through the reduction of silver ions mediated by nitrate reductase, which guarantees their biocompatibility. The application of commercial-scale active packaging and equipment coatings is currently limited, yet it remains feasible. However, challenges related to scalability, stability, and regulatory compliance must be addressed. | Future prospects encompass genetic engineering aimed at enhancing yields, the development of intelligent packaging solutions, and the creation of synergistic formulations incorporating natural preservatives. Solar-powered bioreactors with sustainable design may improve production efficiency. Nonetheless, challenges such as toxicity, expense, and consumer acceptance persist. Through enhanced synthesis and comprehensive safety evaluations, Ag-NPs derived from Synechocystis spp., have the potential to transform food safety and prolong shelf life. | [1,7,9,31,96,106,161,165,170,172,285,287] |
Technique | Information Provided | Strengths | Weaknesses | Best Use Case |
---|---|---|---|---|
UV–Vis | SPR, preliminary size | Fast, cost-effective, non-destructive | Limited specificity, interference | Initial confirmation of NP synthesis |
TEM | Size, shape, crystallinity | High resolution, direct visualization | Costly, complex preparation | Detailed morphological analysis |
SEM | Surface morphology, elemental composition (with EDS) | Wide field of view, 3D imaging | Lower resolution, preparation artifacts | Surface and elemental studies |
DLS | Hydrodynamic size, polydispersity | Non-invasive, rapid, solution-based | Interference, no morphological data | Size distribution in suspensions |
XRD | Crystal structure, phase | Non-destructive, precise crystallinity data | Bulk analysis, no morphology | Crystallinity and phase confirmation |
FTIR | Surface functional groups | Identifies capping agents, non-destructive | Qualitative, complex spectra | Surface chemistry and stabilization |
EDS | Elemental composition | Specific, integrates with SEM/TEM | Limited sensitivity, no structural data | Compositional verification |
Application | Nanomaterial Type | Microorganism(s) | Specific Use in Food/Dairy | References |
---|---|---|---|---|
Food Packaging and Preservation | Ag-NPs | Pseudomonas stutzeri, F. oxysporum | Antimicrobial films for milk, cheese, and yogurt to extend shelf life by inhibiting pathogens like E. coli and L. monocytogenes. | [31,55,130,133] |
ZnO-NPs | Aeromonas hydrophila | Edible coatings for dairy products (e.g., butter, soft cheese) to reduce microbial counts and moisture loss. | [129,294] | |
Au-NPs/Ag-NPs | F. oxysporum | Nanosensors in smart packaging for real-time spoilage detection in milk and yogurt (e.g., pH changes, microbial metabolites). | [22,31,32,233,255] | |
Nutrient Delivery and Fortification | Nanoliposomes/Nanoemulsions | Lactobacillus spp., Brevibacterium casei | Encapsulation of BACs (e.g., omega-3 PUFAs, vitamins) in fortified milk/yogurt for improved stability and bioavailability. | [2,13,130] |
Bacterial Nanocellulose | Komagataeibacter xylinus | Controlled release of probiotics/enzymes in fermented dairy (e.g., yogurt) for enhanced gut health. | [130,133] | |
Various NPs | Various microbes | Electrospraying for encapsulating heat-sensitive antioxidants in dairy products at room temperature. | [2,13] | |
Food Safety and Pathogen Detection | Au-NPs | F. oxysporum | Biosensors for detecting pathogens (e.g., Salmonella, listeria) in dairy products like milk and cheese. | [22,26,32,102,233,254,284] |
ZnO-NPs /CuO-NPs | Alcaligenes faecalis, Micrococcus yunnanensis | Antimicrobial coatings on dairy processing equipment to prevent contamination during milk pasteurization or cheese production. | [130,290,295] | |
Quality Enhancement | Bacterial Nanocellulose | K. xylinus | Thickener/stabilizer in ice cream and yogurt to improve texture and prevent phase separation. | [26] |
Ag-NPs | Ps. stutzeri | Nanoencapsulation of essential oils in cheese packaging to maintain flavor and provide antimicrobial protection. | [13,31,294] |
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Al-Sahlany, S.T.G.; Niamah, A.K.; Verma, D.K.; Prabhakar, P.; Patel, A.R.; Thakur, M.; Singh, S. Applications of Green Synthesis of Nanoparticles Using Microorganisms in Food and Dairy Products: Review. Processes 2025, 13, 1560. https://doi.org/10.3390/pr13051560
Al-Sahlany STG, Niamah AK, Verma DK, Prabhakar P, Patel AR, Thakur M, Singh S. Applications of Green Synthesis of Nanoparticles Using Microorganisms in Food and Dairy Products: Review. Processes. 2025; 13(5):1560. https://doi.org/10.3390/pr13051560
Chicago/Turabian StyleAl-Sahlany, Shayma Thyab Gddoa, Alaa Kareem Niamah, Deepak Kumar Verma, Pawan Prabhakar, Ami R. Patel, Mamta Thakur, and Smita Singh. 2025. "Applications of Green Synthesis of Nanoparticles Using Microorganisms in Food and Dairy Products: Review" Processes 13, no. 5: 1560. https://doi.org/10.3390/pr13051560
APA StyleAl-Sahlany, S. T. G., Niamah, A. K., Verma, D. K., Prabhakar, P., Patel, A. R., Thakur, M., & Singh, S. (2025). Applications of Green Synthesis of Nanoparticles Using Microorganisms in Food and Dairy Products: Review. Processes, 13(5), 1560. https://doi.org/10.3390/pr13051560