3.3.1. Substrates, Textile Structures, and Application Techniques
The studies analyzed employed a wide range of substrates for functionalization with plant extracts. 100% cotton, in both woven and knitted forms, predominated due to its biocompatibility, ease of impregnation, low cost, and high capacity to absorb/retain bioactive compounds; accordingly, it was the most recurrent substrate in medical applications [
4,
5,
9,
13,
16,
21,
22,
24,
27,
29,
37]. Natural blends (e.g., cotton/silk, bamboo/cotton) appeared in a second tier of frequency, leveraging complementary mechanical and sensory properties that favor comfort, absorbency, and resilience in functional textiles [
14,
32]. Technical/functional fibers, Tencel [
31], and PET/polyester [
23,
36], were reported less frequently and mainly in specialized products (dressings, disposable materials), where surface activation or pretreatments are often required to enhance extract adhesion. Finally, non-conventional fibers (soy, lotus, “milk”/casein-based, banana) are emerging, still at an experimental stage, but of interest for their eco-sustainable and innovative focus [
17].
With respect to fabric construction, woven fabrics were the most common [
4,
9,
11,
14,
15,
23,
26,
27,
32], particularly plain weave (taffeta) [
12,
17,
19,
22,
33] and satin [
37], whose tighter structures favor uniform distribution of extracts on the surface. Knitted fabrics were also used [
3,
5,
16,
18,
21,
29], including jersey [
22] and tuck weave [
8], offering elasticity and better garment adaptability [
3,
5,
16,
18,
21,
29], although they may exhibit lower retention of finishes unless appropriate conditioning/preadsorption steps are applied. Nonwovens [
6,
25,
36,
38], notably spunlaced [
31], are widely used in medical applications, such as bandages, due to their large absorbent surface and direct skin contact. Cotton was typically procured from established commercial suppliers (e.g., Keumsang, Bao Minh) or local markets [
27,
39]. Fibers such as viscose, Tencel, PET, wool, and bamboo were acquired from specialized companies, including Shanghai Guizhi [
31], Vatan Co. [
34], Matimpex [
9], and Yazdbaf [
23]. For innovative blends or alternative fibers (e.g., aloe vera-, soy-, or lotus-derived), supply primarily originated from textile innovation laboratories in India or university research centers [
17].
Immersion/exhaustion was the most frequently reported application (impregnation) technique owing to its simplicity and robust initial performance [
9,
12,
15,
18,
20,
21,
22,
24,
26,
27,
28,
30,
32,
34]. The pad–dry–cure process improved adhesion to fibers through the combined effects of pressure, temperature, and chemical curing [
1,
3,
5,
7,
8,
14,
16,
17,
29,
32]. Mordanting, implemented as a pre-, co-, or post-step, enhances chemical fixation via metal salts [
4,
20,
27,
34,
37] or crosslinkers such as citric acid [
17,
21]. Less frequent but innovation-oriented approaches include microencapsulation, which protects actives and enables controlled release [
7,
35], and physical technologies such as ultrasound [
25] or plasma treatment [
38], both of which improve the penetration and anchoring of extracts on textile surfaces. Thermal curing was also recurrent across studies, facilitating crosslinking of compounds within the substrate and commonly used in combination with the aforementioned techniques.
Across methods, commonly reported process parameters included impregnation and curing temperatures of 40–100 °C and curing temperatures of 100–180 °C, treatment times of 15–120 min, liquor ratios of 1:10–1:100 (depending on technique and extract viscosity), and slightly acidic pH (5.0–6.5), particularly when citric acid acted as a crosslinker (
Table 6). Typical nip pressures in padding (foulard) processes ranged from 0.08 to 5 psi, adjusted to fabric type and desired pick-up.
These findings are consistent with external references: Emam et al. [
59] showed that metal mordants (e.g., silver nitrate, alum) in cotton functionalized with natural extracts increase antimicrobial activity. Yusoff et al. [
60] highlighted the potential of plasma and ultrasound to enhance the fixation and retention of active principles. From a technological adoption standpoint, cotton remains the central substrate due to its chemical affinity, hypoallergenic character, and processability; immersion/exhaustion is the most accessible route, and its effectiveness increases when combined with mordanting or thermal curing. Emerging strategies, such as microencapsulation, ultrasound, and plasma, point toward finishes with controlled release and greater functional sustainability. Finally, the incorporation of alternative plant-based fibers (soy, aloe, and lotus) delineates a trend toward ecofunctional medical textiles, aligned with circularity criteria, and reduced reliance on synthetic inputs [
17].
3.3.2. Antimicrobial Effectiveness on Textiles
Plant-derived extracts applied to functional textiles showed notable antimicrobial performance against both Gram-positive (
S. aureus) and Gram-negative (
E. coli,
Pseudomonas aeruginosa) pathogens (
Table 7 and
Table 8). In most studies, inhibition exceeded 90%, with a reduction of up to 99.9% under optimized application conditions, supporting their potential as sustainable alternatives to conventional synthetic finishes.
Regarding evaluation methods, standardized assays that enable cross-study comparability were clearly preferred. The quantitative AATCC 100 method was most frequently employed [
4,
11,
15,
16,
20,
21,
22,
23,
30,
33,
34,
39] to measure the reduction in colony-forming units (CFU) in treated surfaces [
4,
11,
15,
16,
20,
21,
22,
23,
30,
33,
34,
39]. The agar diffusion AATCC 147 test [
6,
7,
8,
11,
18,
22,
24,
25,
27,
29,
31,
32,
33,
36,
37,
39] was also widely used to visualize inhibition zones, providing complementary qualitative evidence. For example, cotton textiles treated with green tea extract achieved 99.79% and 99.33% inhibition against
E. coli and
S. aureus, respectively [
19]. Cotton garments impregnated with turmeric and neem produced inhibition zones of up to 38 mm against
S. aureus [
22]. In another study, nanoencapsulated
Terminalia (fruit) extracts applied to 50/50 bamboo/cotton blends generated inhibition zones of up to 47 mm against
E. coli [
32]. Although both AATCC methods are informative, AATCC 100 provided more robust and comparable results by quantifying the percent bacterial reduction. As expected, the process parameters, temperature, immersion time, and extract-to-fiber ratio were decisive for efficacy (
Table 7).
Mechanistically, activity is associated with the presence of bioactive metabolites (flavonoids, tannins, terpenes, and alkaloids) that disrupt microbial membranes, increase reactive oxygen species, and interfere with metabolic pathways, culminating in cell lysis [
18]. Performance can be enhanced by incorporating biopolymers such as chitosan or using metal mordants (e.g., FeSO
4, AlCl
3, CuSO
4). Cotton textiles treated with Salvia and Sambucus in combination with chitosan showed high activity (+++) against
S. aureus and
E. coli according to PN-EN ISO 20645:2006 [
9], whereas metal mordanting with Fe
2(SO
4)
3 yielded 100% inhibition against
P. aeruginosa under AATCC 100 [
34] (
Table 7).
Application routes and temperature, concentration, and fixation time settings critically shaped outcomes. With immersion, woven cotton impregnated at 56.36 °C for 90 min using an 89:100
v/
v Diospyros extract reached 99.9% inhibition against
E. coli and
S. aureus, outperforming a standard treatment at 60 °C for 60 min with 40:60
v/
v, which achieved 90.79% and 90.99%, respectively [
15]. By contrast,
Pinus extract applied to knitted cotton via pad–dry–cure (two passes, 100% pick-up, dry 100 °C/3 min, cure 150 °C/3 min) produced moderate inhibition against
S. aureus and no activity against
E. coli, while exhibiting antifungal activity against
Aspergillus brasiliensis (84.2%) and no effect against
C. albicans [
16] (
Table 8). Although both studies used fruits as extract sources, differences in fabric structure (woven vs. knit), and especially in application route and parameters, conditioned efficacy, with immersion showing the higher antibacterial potency in this comparison (
Table 7).
To overcome the limitations of traditional impregnation, more sophisticated functionalization strategies have emerged. Notably, the exhaust application of a silk hydrogel vehicle on PET–silk fabrics, followed by UV irradiation, achieved 99.33% inhibition against
E. coli and 99.99% against
S. aureus [
23]. Similarly, combining an aqueous bath with ultrasound and a crosslinker (FeCl
3) improved apigenin fixation from chamomile and delivered >99% antibacterial efficacy on nonwoven cotton against both Gram-negative and Gram-positive bacteria [
25]. These advanced approaches enhance the penetration and anchoring of actives and favor the stability and wash durability of the textile (
Table 7).
The fiber type also influenced the antibacterial and antifungal outcomes. With green tea extract, the largest inhibition zones against
S. aureus and
E. coli were observed on polyester (up to 21.7 mm), wool (20.0 mm), and polyamide (18.3 mm), with lower values on cotton (17.7 mm) and cellulose acetate (16.0 mm) [
18]. This pattern reflects substrate hydrophilicity/hydrophobicity, which affects the retention and release of the active compound. Durability after laundering was substrate- and method-dependent; up to 95.7% efficacy remained after 50 wash cycles in textiles treated by dip-coating with a BP1-b-HM copolymer [
13]. Natural-fiber blends also showed distinct performances: 50% silk/50% cotton reached 21.22 mm halos against
S. aureus, while 47/53 cotton/linen delivered 94.28% inhibition (14,19). Thus, fiber composition governs not only the affinity for the active agent but also the release kinetics, implying that the same formulation can perform differently depending on the substrate. Consistent with this, Asanović et al. [
61] reported that the fabric morphology and penetration depth of the treatment are key to retention: woven structures tend to favor higher fixation within the fiber matrix, whereas knits can also effectively retain actives, albeit sometimes with changes to physical properties (
Table 7 and
Table 8).
The effect of mordants was matrix-dependent and could either potentiate or diminish bioactivity. An aqueous leaf extract of
Cynodon inhibited
S. aureus by 99.99% but only 22% against
E. coli (even with AgNO
3), likely due to the Gram-negative lipopolysaccharide barrier and lower abundance of lipophilic metabolites [
4]. Without mordants, a decoction extract of Chamaecyparis reduced CFU by up to 99.7% for
S. aureus, Klebsiella pneumoniae, and MRSA; adding Cu, Fe, or Al slightly decreased efficacy, suggesting that complexation with flavonoids and tannins lowers bioavailability [
20]. Conversely, an ethanolic leaf extract of
Punica produced complete inhibition of
E. coli (100%), MRSA (99.99%), and
Candida utilis (99.99%), attributed to lipophilic constituents (e.g., ethyl pentadecanoate, bis(6-methylheptyl) benzene-1,2-dicarboxylate, linoleic acid) and excellent retention on cotton via acetic-acid mordanting and citric-acid fixation [
21]. For the
Punica peel, Al, Cu, and Sn mordants increased activity to complete inhibition against
P. aeruginosa, whereas Fe
2+ and Cr reduced it [
34] (
Table 7). Antifungal endpoints were likewise substrate- and chemistry-sensitive: an ethanolic
Quercus extract on cotton produced an 18 mm halo against
C. albicans (MIC 27.5 µg/mL) [
5], and a
Hibiscus–
Phyllanthus–
Wrightia combination on nonwoven polyester achieved 80 mm against
A. niger and 72 mm against
Trichoderma reesei [
36] (
Table 8). Yao et al. [
62] noted that Cu
2+ can enhance activity (improved fixation of phenolics/tannins), whereas Fe
2+ can reduce it through complexation and lower bioavailability.
3.3.3. Other Biological Activities in Textiles
Antibacterial (antibiotic-like) activity was assessed on 100% cotton textiles impregnated with Anacardium bark extract using the exhaust method, yielding differential outcomes depending on the post-treatment, as determined by agar diffusion against
E. coli and
S. aureus [
28]. The irradiated base fabric (RCF) showed no antibacterial activity, whereas the bark extract (RCF-CB) dye produced a moderate effect. Efficacy increased with post-mordanting, rising further with iron salt (RCF-IS-CB) and calcium salt (RCF–CC-CB), reaching high levels with an herbal mordant (RCF-VAL-CB) and a maximum with the SBL biomordant (RCF-SBL-CB). This performance was attributed to a synergistic interaction between flavonoids in the CB dye and anthocyanins in the biomordant. The antimicrobial effect remained stable after seven laundering cycles, indicating durability and practical sustainability. Mechanistically, the activity is linked to the phenolic –OH functional groups in the polyphenols and flavonoids present in the extract, which are well-documented to disrupt microbial membranes, destabilize essential proteins, and inhibit bacterial growth.
Several studies have also evaluated the antioxidant activity of functionalized medical textiles, thereby complementing antibacterial findings and underscoring their multifunctional potential. In 100% viscose treated by immersion with leaf extracts [
12], DPPH scavenging reached 87.71% for
Salvia (highest value), 65.92% for
Mentha, 68.81% for an oxidized mixture, 43.54% for
Lavandula, 52.08% for
Pimpinella, and 11.82% for
Foeniculum, compared with 2.38% in the untreated control. The results of multi-garment applications with green, black, rooibos, and hibiscus teas applied by immersion [
18] were as follows: On wool, ABTS was 88.47% (green), 89.79% (black), 87.22% (rooibos), and 88.26% (hibiscus), whereas DPPH was 96.15% (green), 97.27% (black), 41.61% (rooibos), and 23.06% (hibiscus). On polyacrylonitrile, ABTS was 100% (green), 89.93% (black), 81.60% (rooibos), and 65.90% (hibiscus), whereas DPPH was 66.68% (green), 91.58% (black), 48.55% (rooibos), and 23.42% (hibiscus). On polyester, ABTS was 100% (green), 91.04% (black), 88.06% (rooibos), and 91.18% (hibiscus), with DPPH at 54.93% (green), 73.98% (black), 51.51% (rooibos), and 20.07% (hibiscus). On polyamide, ABTS was 100% (green), 89.51% (black), 91.18% (rooibos), and 99.93% (hibiscus), and DPPH was 100% (green), 98.36% (black), 92.04% (rooibos), and 100% (hibiscus). On cotton, ABTS was 100% (green), 88.82% (black), 90.63% (rooibos), and 99.65% (hibiscus), whereas DPPH was 100% (green), 96.32% (black), 65.56% (rooibos), and 27.20% (hibiscus). Finally, on cellulose acetate, ABTS reached 100% (green), 89.51% (black), 89.86% (rooibos), and 100% (hibiscus), whereas DPPH reached 100% (green), 97.14% (black), 97.63% (rooibos), and 84.57% (hibiscus). Reproducibility on cotton and cotton/linen blends was confirmed in [
19], where green tea and rooibos achieved approximately 100% and ~99.63% ABTS inhibition, respectively, in 100% cotton, 70/30 cotton/linen, and 47/53 cotton/linen. Consistently, in 100% cotton impregnated by exhaustion with
anacardium [
28], DPPH antioxidant capacity was low in the irradiated base fabric (RCF), increased after dyeing (RCF-CB), and boosted by calcium (RCF-CC-CB) and iron (RCF-IS-CB) post-mordants, reaching the best values with herbal mordants (VAL, SBL) and remaining after seven washes.
Together, these findings confirm the versatility of plant bioactives in conferring antioxidant properties across a wide range of textile fibers and their potential to enable multifunctional, durable, and sustainable materials that retain performance after multiple laundering cycles, strengthening their feasibility for real-world applications in medical textiles and other high-value products.
3.3.4. Post-Wash Durability and Physical Performance
Wash durability is critical for ensuring the long-term functionality of antimicrobial medical textiles, and multiple studies have shown that the performance depends on both the chemistry of the active agent and the fixation route (
Table 9).
For cotton finished with a leaf extract of
Punica, AATCC 147 revealed notable persistence, especially against
E. coli: after 30 laundering cycles, the efficacy remained 85.6% (4.7 × 10
8 CFU/mL), and after 50 cycles, it was still 78.8% (6.9 × 10
8 CFU/mL) [
21]. In contrast, activity against
S. aureus (MRSA) declined more sharply (51.8% at 30 washes; 50.6% at 50), suggesting that retention of the active may be more effective against Gram-negative bacteria. The lower post-wash efficacy against
S. aureus also points to cell-wall structure and composition as determinants of antimicrobial persistence, underscoring the need to optimize formulations for a more balanced spectrum after laundering. Persistence has been attributed to hydrophobic constituents, such as ethyl pentadecanoate and bis(6-methylheptyl) benzene-1,2-dicarboxylate, and to continuous-agitation impregnation followed by citric acid fixation under heat, which promotes stable bonding to cellulose.
Using standard FZ/T 73023–2006, dip-coating a BP1-b-HM copolymer incorporating α-(+)-borneol-PDMAEMA retained 97.6% and 96.4% efficacy against
E. coli and
S. aureus, respectively, after 50 wash cycles [
13]. The potential of polymeric matrices to enhance wash durability in plant-extract-functionalized textiles has been widely demonstrated. Biopolymers such as chitosan and synthetic copolymers like BP1-b-HM provide strong chemical and physical interactions with both fibers and bioactive compounds, creating a protective barrier that minimizes leaching during laundering [
13,
22]. Hydrophobic constituents of plant extracts, including phenolics and terpenoids, exhibit higher retention when paired with specialized polymer matrices, as the polymer network promotes adsorption and entrapment within the fiber structure [
21,
34]. Studies combining hydrophobic bioactives with polymers reported retention rates above 95% even after 50 wash cycles, highlighting the role of polymer type, concentration, and fixation method in achieving long-lasting antimicrobial performance [
13,
21,
22,
34].
Therefore, strategically combining polymer matrices with appropriate plant extracts represents a promising approach for designing highly durable and sustainable antimicrobial medical textiles. Finally, under AATCC 124 with direct dyeing using aqueous botanical extracts, the
Azadirachta (neem) leaf +
Thespesia (portia) fruit combination stood out without synthetic fixatives, retaining 90% activity after the second wash and 60% after the sixth, well above aloe gel (41%) or sandalwood–nutmeg (44%) finishes [
22]. The performance is consistent with a high load of phenolic and other hydrophobic phytochemicals with strong affinity for cellulose, highlighting that strategic selection of botanical source and plant part is pivotal for durable, sustainable antimicrobial finishes beyond advanced chemistries.
Pursuing maximum persistence under more demanding scenarios, we also evaluated protein fibers (
Table 9). Wool (100%) dyed by exhaust with
Punica peel and walnut extracts, rich in tannins, polyphenols, and -OH/C=O groups capable of interacting with keratin, showed moderate efficacy immediately after dyeing without mordant (62% against
P. aeruginosa, 76.5% against
S. aureus, and 50% against
E. coli), but activity dropped substantially after laundering and light exposure [
34]. Metal mordants produced striking contrasts: copper (2%) with the dye achieved >99.7% efficacy against all three bacteria and maintained >97% after 50 wash cycles and under irradiation, demonstrating exceptional fixation of the active. Aluminum and tin also yielded high retention (≥93% post-wash; ≥95% post-light), whereas ferric sulfate showed good stability for
S. aureus and
E. coli but lower stability for
P. aeruginosa. Chromium and ferrous sulfate suffered significant losses after washing or light exposure, indicating less stable interactions with the protein matrix. The high durability of certain mordants can be explained by the abundance of amino and carboxyl groups in wool that coordinate with metal ions, creating stable bridges between phenolic dye constituents and the keratin structure. Overall, these results confirm that the synergy among an appropriate mordant, the bioactive’s chemistry, and the intrinsic affinity of protein fibers are decisive for maintaining antimicrobial function against laundering and photodegradation. Metal mordants with high complexation capacity not only reinforce the fixation of the active to the fiber but also impart notable photostability, an essential attribute for medical textiles designed for real-world, demanding use.
Table 10 highlights that
S. aureus and
E. coli are the most extensively investigated pathogens in plant-extract-functionalized textiles, consistently showing strong antimicrobial performance across multiple studies [
1,
4,
6,
7,
8,
11,
12,
13,
14,
15,
17,
18,
19,
22,
24,
29,
31,
32,
35,
36,
37]. In particular,
S. aureus exhibited inhibition zones up to 43 mm and reductions reaching 100%, confirming its high susceptibility to plant-derived bioactive compounds. Comparable inhibition levels were observed for
E. coli (up to 47 mm and 99.99% reduction), although the broader MIC range (39 μg/mL to >1000 μg/mL) suggests higher tolerance among Gram-negative strains. In contrast,
P. aeruginosa generally displayed lower susceptibility, with MIC values frequently exceeding 1000 μg/mL despite moderate inhibition zones in some studies [
7,
8,
18,
21,
34,
39]. Fungal assays revealed moderate antifungal responses against
C. albicans, with MIC values between 0.0275 and 7.50 mg/mL [
3,
5,
12,
18,
21,
24,
31]. Notably, several studies reported durable antimicrobial activity after repeated laundering, maintaining up to 96–99% effectiveness after as many as 50 washing cycles, supporting the potential of plant-based functionalization for long-lasting antimicrobial textiles.
Several studies have evaluated the tinting/dyeing potential of these plant extracts beyond conferring antimicrobial inhibition to medical textiles (
Table 11). For example, in a study using leaf extracts plus chitosan [
9], color performance assessed under CIE 15:2004 showed pronounced chromatic shifts on cotton, with a strong dependence on plant species.
Salvia produced the largest overall change (ΔE = 34.59) and a marked decrease in lightness (L* = 60.57), followed by
Sambucus (ΔE = 16.67, L* = 79.97) and
Aloe (ΔE = 16.52, L* = 81.13). The immersion (exhaust) impregnation method, 50 °C; 1 g of extract and 1 g of essential oil; 1 h of stirring; 30 min of impregnation; 1:20 liquor ratio (L:R) 1:20; and 24 h of drying, favored uniform color fixation. These results indicate that both the chemical nature of the extract and the chitosan–cellulose interaction are decisive for achieving intense hues with controlled brightness, offering functional and esthetic advantages for medical textiles. The color differences depended more on the chemistry and concentration of the botanical compounds than on the physical processing conditions.
In cotton dyed with
Garcinia peel extract [
27], the mordant type and temperature strongly influenced the final shade. Changes in lightness (L*) and the red coordinate (a*) were minimal with pre-mordanting alone, although the yellow coordinate (b*) rose slightly with temperature. In contrast, combining pre- and post-mordanting produced broader chromatic shifts: L* dropped markedly (42.2–68.5), whereas a* and b* increased, especially with Ca(OH)
2 (5–10%), alum (5–10%), and Indigofera leaves at 60 °C, an optimal temperature that promotes fiber swelling and uptake. The ferrous sulfate generated duller tones. The full process comprised boiling pretreatment with detergent and Na
2CO
3, initial mordanting at 80–90 °C, traditional immersion dyeing (80 °C for 1 h) or 24 h maceration, and cold post-mordanting. Overall, the mordant–temperature synergy was decisive for intensifying and stabilizing color, while mordant selection governed the final hue and saturation (
Table 11).
In the development of natural medical textiles, abrasion resistance is a key attribute to ensure the durability and effectiveness of functional dressings under frictional wear during use. In the evaluated study [
6], bamboo fibers were impregnated and dried with leaf extracts of curcumin and
Aloe vera and tested according to ASTM D4157-13. The average abrasion resistance values were very similar between the povidone-iodine (PVP-I) control (≈ 5.80%) and the CAC formulations, regardless of the presence or concentration of rhEGF (5.80–5.89%). This behavior may be associated with the chemistry of curcumin, whose phenolic (–OH) and carbonyl (C=O) groups favor more stable interactions with the fiber, contributing to mechanical resistance, whereas
Aloe vera, while potentially contributing via -NH hydrogen bonding, has a more hydrophilic matrix that is less resistant to rubbing. The impregnation process used a pressure of 2 bar, a line speed of 2 m/min, drying at 80 °C for 15 min, and 24 h conditioning, achieving ~80% moisture uptake; this suggests that during clinical use, the water-retention capacity could influence both dressing comfort and structural integrity.
Absorbency performance is essential in natural medical textiles because it directly affects comfort, fluid management, and functional performance on skin or wounds. Different methods and treatment compositions enabled quantification and comparison of absorbency under varied conditions across the reviewed studies. In a 100% polyester PET–silk fabric treated by exhaust with a silk hydrogel vehicle (20%
w/
v) and a Salvia extract (20%
v/
v, ethanolic solution with 7% water), a gravimetric method recorded an increase in water uptake from ≈ 95 units in the control to ≈ 120 units after treatment, an improvement of 26.3%, plausibly attributable to rosmarinic acid in
Salvia [
23]. In cotton dressings impregnated via an aqueous bath with ultrasound assistance (70% power, 20 °C, 10 min) and FeCl
3 as a crosslinker, using alginate (brown macroalgae) and chamomile extracts, AATCC 79-2014 and DIN 53,923 tests showed that the fabric absorbed 91.2% of water (9.12 mL out of 10 mL), likely driven by alginic acid and apigenin glycosides for aqueous uptake, with chamomile terpenoids and esters contributing to lipid absorption [
25]. In a tuck-wafe cotton knit treated with ethanolic and methanolic
Desmodium extracts by impregnation, drying, and curing, the MMT (AATCC 195) test gave OMMC values of 0.44–0.69, AOTI values of 452.6–694.2, maximum wetting radii of 19.3–26.1 mm, and absorption rates of 35.54–68.35%/s, reflecting treatment-dependent differences in the speed and uniformity of moisture spread [
8]. Taken together, the observed differences appear to arise from both the chemical nature of the extracts and the application conditions (vehicle, ultrasound, curing) as well as the textile substrate, offering clear levers to optimize medical textiles for enhanced fluid handling that supports wound healing and patient comfort.
3.3.5. Skin Safety and Functional Properties for Clinical Use
As part of advances in the use of plant extracts for medical textiles, one study [
4] assessed the skin-irritation potential of cotton bandages treated with
Cynodon leaf extracts using ISO 10993-10:2010. The primary irritation index was 0.01, indicating a virtually negligible cutaneous reaction risk. This finding supports the dermatological safety of the treatment and its potential for prolonged skin contact. However, the work represents an initial screening; confirmation under more demanding clinical conditions remains necessary. From a product-development standpoint, evaluating the irritant potential of textile materials is essential to ensure biocompatibility and safety during direct skin contact, meaning the textile should not elicit adverse reactions and should also permit the growth of human tissues.
Another study examined the biocompatibility of 100% natural taffeta fabrics produced from fibers of
Aloe vera, banana, corn, eucalyptus, lotus, milk, orange, rose, and soybean treated with
Hemigraphis and
Bacopa leaf extracts [
17]. The fabrics showed no cytotoxicity at test concentrations of 5, 15, and 25 (as reported) using an in vitro MTT assay, maintaining cell viability of 95.3–97.6%. These data confirm high compatibility with human cells without adverse effects. Within the context of sustainable medical textiles, the value of this investigation lies in its exploration of relatively understudied natural fibers as safe, eco-friendly options for materials in direct contact with skin or wounds. Biocompatibility in these textiles is significant because it points to safe use in wound dressings, medical apparel, and functional fabrics, implying that adding natural compounds need not compromise cell viability or provoke adverse reactions, an important step toward therapeutic, sustainable textiles with high clinical potential.
Complementary cytotoxicity assessments depict a varied landscape of cellular safety, with studies applying standardized methods and different cell models. In one case, MTT testing showed that 100% cotton fabrics treated with green tea (
Camellia sinensis) leaf extract were non-cytotoxic and exhibited a high release of bioactive compounds [
19], suggesting therapeutic potential without compromising cell viability. In contrast, another MTT study on human hepatocellular carcinoma (HepG2) and buffalo green monkey kidney (BGM) cell lines reported that cotton treated with a
Capsicum nanoemulsion maintained cell viability not lower than 59% [
24], not indicative of severe acute toxicity, but notably reduced compared with untreated cotton (~99%), warranting caution for prolonged use. More favorably, under ISO 10993-5, composites containing chamomile extract and brown seaweed alginate showed no toxicity and promoted cell proliferation, underscoring the positive contribution of herbal extracts to biocompatibility [
25]. Finally, in polyethylene terephthalate (PET) dressings modified with
Atractylodes rhizome extracts and evaluated per ASTM F895-11:1990, ISO 10993-5:2009, and ISO 10993-12:2012, all treated variants (PET-RAM, PET-AAc-RAM, PET-PT-RAM, PET-PT-AAc-RAM) scored 0 in every test (no cellular reactivity), whereas the positive control showed a severe reaction [
38]. Overall, incorporating natural compounds into textiles can maintain, or even improve, cell compatibility, although cases such as
Capsicum demonstrate that not all extracts are equally safe; each formulation must be evaluated under its specific use conditions to avoid adverse clinical effects.
Beyond cellular safety, research on functional medical textiles has explored other relevant properties, notably anti-odor performance, which has been evaluated primarily under Swiss standards SNV 195,651 and SNV 195,6. The results consistently show improved olfactory perception compared with untreated fabrics, although the performance varies with both the substrate and extract. In one study [
17], 100% natural fabrics (from
Aloe vera, banana, corn, eucalyptus, lotus, milk, orange, rose, and soybean) impregnated with
Hemigraphis and
Bacopa leaf extracts were rated from “pleasant” to “very pleasant,” indicating not only an absence of malodor but also a positive sensory contribution, likely from inherent aromatic constituents. In a second study [
29] using a scale from 1 (no odor) to 5 (intolerable odor), the untreated gray control scored 5 (intolerable), whereas the pretreated fabric without extract improved slightly to 4 (annoying). In contrast, both woven and knit fabrics impregnated with
Cynodon or
Mikania extracts achieved a score of 2 (weak odor), which markedly reduced malodor compared with the control. This effect may be linked to the antimicrobial action of phenolics, flavonoids, and tannins that limit odor-producing bacteria. While both approaches are effective, the first adds an esthetic dimension (pleasant aroma), whereas the second focuses on odor neutralization, suggesting that combining both could enhance hygiene and sensory experience in medical and everyday textiles.
Beyond odor control, air permeability is another key parameter in the design of functional medical textiles. It helps maintain a dry, cool microclimate and is crucial for breathability and patient comfort during prolonged wear, complementing antimicrobial and sensory performance in clinical and daily contexts. Cotton and silk fabrics treated with
Azadirachta,
Curcuma, and
Ocimum extracts and tested per IS:6359-1971 [
7] showed a moderate reduction in mean air permeability (from 163.82 to 146.91 cm
3/cm
2/s), whereas silk remained virtually unchanged (78.72 to 78.72 cm
3/cm
2/s), indicating that treatment preserved silk porosity. In 100% polyester fabrics impregnated with
Hibiscus,
Phyllanthus, and
Wrightia extracts [
36], although the specific test method was not reported, considerably higher permeability values were obtained (means of 1700, 900, and 34 cm
3/cm
2/s across measurement configurations), reflecting substantial airflow even after extract application. Comparatively, treatment effects on permeability depend on both fiber type and extract: changes are minimal in dense natural fibers such as silk, whereas high permeability in synthetics like polyester can favor ventilation and moisture control but may imply a lower barrier against pathogens or contaminants. In medical contexts, controlled permeability is advantageous because it permits air exchange and sweat evaporation without compromising protection. It is particularly valuable in dressings, surgical apparel, and bandages that require prolonged comfort and hygienic performance.
Protection against ultraviolet radiation is also gaining attention. A study using
Musa leaf extracts [
11] applied to cotton by pad-mangle impregnation yielded modest improvements: +1 unit in UPF, +0.27 in UVA, +0.3 in UVB, and a +0.6% increase in total UV blocking, an effect possibly associated with lignin in the extract. In contrast, buckwheat hull extracts [
2] applied to wool via direct dyeing combined with mordanting produced excellent ultraviolet (UV) protection with a UV-protection factor (UPF) of >50, likely linked to phenolic constituents such as quercetin and rutin. These findings suggest that agricultural by-products, such as hulls, an underexplored resource, have strong potential as natural sources for UV-blocking textiles, contributing to a circular economy and potentially reducing reliance on synthetic additives and environmental impact.
Wound-healing activity has been a central target in the development of dressings and medical textiles, as effective skin regeneration can restore tissue integrity, help prevent infection, and reduce cosmetic sequelae. In vitro human keratinocyte (HaCaT) assays showed that cotton fabrics treated with 2%
Pinus extract increased cell proliferation and accelerated closure of the cell-free gap from the first 12 h, promoting cell migration and re-epithelialization, effects that are likely driven by flavonoids [
16]. Complementary in vivo studies in male Wistar rats evaluated bamboo dressings impregnated with
Aloe vera, curcumin, and rhEGF [
6]. Healing outcomes improved progressively: the control (PVP-I) showed incomplete closure with marked scarring at day 21; CAC (
Aloe +
curcumin) achieved good healing with a faint scar; CAC I yielded minimal scarring with well-regenerated skin; CAC II reached near-complete regeneration without notable scarring; and CAC III achieved complete regeneration with normal skin color and texture, accelerating healing by ~25–54%. These effects align with the literature on the wound-healing activity of curcuminoids and glycoproteins, and amino acids containing aloe polysaccharides/–NH. In another study, cotton dressings impregnated with
Glycyrrhiza extract in ethosomes [
26] closed scratch wounds in 3T3 cells within 48 h, thereby shortening the healing time and increasing the migration speed. These effects were associated with glycyrrhizin, 18β-glycyrrhetinic acid, phenols, and flavonoids. Finally, in a rabbit model [
29], cotton bandages treated with
Mikania and
Cynodon extracts achieved complete healing by day 5 without signs of infection, likely due to their flavonoids and tannins. Taken together, the effectiveness of this study appears to depend on synergy among bioactive compounds (curcuminoids, polysaccharides, glycyrrhizin, phenols, and tannins) and the delivery system, with key limitations stemming from formulation variability and experimental conditions. Even so, the evidence supports plant-extract-impregnated medical textiles as active platforms to manage and accelerate wound healing while combining protection, bioactivity, and comfort.