Study on Cyclic Tensile Shakedown Behaviour of Flexible Risers Considering Winding Process

Flexible risers are subjected to significant tensile loads during manufacturing, installation, and in-service phases, and they experience multiple cyclic tensile loads throughout their entire service life. Whether the armour wires can achieve shakedown under cyclic tensile loads remains an open question to be investigated. In this study, first, the winding process of the tensile armour layers was explored, and the residual stress distribution in the cross-section of the armour wires after the winding process was obtained. Subsequently, a numerical simulation model of the flexible riser that considers residual stress was established based on the ABAQUS 2021 software to study the shakedown behaviour of the flexible riser under cyclic tensile loads. The results show that, during the initial loading–unloading process of the example pipe, the stress in the armour wire cross-section undergoes obvious redistribution. When cyclic loading is applied with a tensile force range of 0–16.1 kN, the armour wire cross-section tends to reach a shakedown state as the number of loading cycles increases. However, when cyclic loading is applied with a tensile force range of 0–30.2 kN, the strain of the armour wire cross-section gradually increases with each loading–unloading cycle, thus exhibiting a ratcheting effect. The cyclic tensile shakedown prediction model proposed in this study can provide a reference for the design of armour layers in deepwater flexible risers.