Figure 2 shows the flowchart of the developed framework to predict the actual natural frequencies of the DC2 Tower in its final state. The static FEM model of the DC2 Tower, available since the design stage (
Figure 2a), was used to perform modal analysis and evaluate the vibration modes (i.e., mode shapes and natural frequencies) of the tower in its final stage (
f1,d,
f2,d and
f3,d in
Figure 2a). At the design stage, a damping ratio (
ζd in
Figure 2a) was assumed according to the relevant normative and applied equally to all vibration modes. The design estimates are presented in
Section 2.
Once construction of the DC2 Tower began, the FEM model was trimmed (
Figure 2b) to reflect the current state of construction (
Figure 2c), when only three sensors had been installed at the first quarter of the tower height on the 16th floor (
Figure 2c). The three sensors (S1, S2 and S3 in
Figure 2c), installed on the real structure, recorded the ambient and forced vibrations of the DC2 Tower in real time in X, Y and Z directions (
Section 3.1). These recordings were imported and applied to the corresponding sensor locations in the digital twin model, developed in parallel in Artemis (
Figure 2d). Using OMA described in
Section 3.2, it was possible to obtain the actual modal parameters of the tower at its current state (
f1,H/4,
f2,H/4 and
f3,H/4; and
ζ1,H/4,
ζ2,H/4 and
ζ3,H/4 in
Figure 2d) from the digital twin. The trimmed FEM model was then calibrated to match these actual natural frequencies (
f1,H/4,
f2,H/4 and
f3,H/4 in
Figure 2e). The calibrated FEM model (
Figure 2e) was then extended and used for an early prognosis of the actual natural frequencies of the DC2 Tower at the end of construction (
f1,prognosis,
f2,prognosis and
f3,prognosis in
Figure 2f). The prognosis methodology is described in
Section 3.3.
Solely for safety purposes, thanks to the framework coupling real-time 3D monitoring (
Figure 2c) with the digital twin model (
Figure 2d), it was possible to check the prognosis throughout construction, but it was never updated (
Figure 2f). The actual modal parameters of the in-construction tower, obtained from the digital twin model and updated as construction progressed, were checked every two weeks until the end of construction (
Figure 2g), when all sensors were installed (S1–S12 in
Figure 1). The prognosis (
Figure 2f) was verified by the natural frequencies measured at the end of construction (
f1,prognosis ≈
f1,H,
f2,prognosis ≈
f2,H and
f3,prognosis ≈
f3,H in
Figure 2g).
It is noted that the static FEM model is a digital twin model, used to perform modal analysis at the design stage [
26]. However, the calculated natural frequencies (
Figure 2a) are often lower than the ones characterizing the real structure, as shown at the end of the DC2 Tower construction (
Figure 2g). It is due to the design assumptions made for the material properties, soil properties and boundary conditions. Therefore, within the proposed framework, the one-quarter FEM model is calibrated (
Figure 2e) to match the real natural frequencies obtained from the digital twin model built in Artemis (
Figure 2d). The 3D digital twin model built in Artemis is not a FEM model and represents a powerful tool to accurately evaluate the actual modal parameters of the structure in real time.
3.1. Real-Time 3D Monitoring
The permanent vibration monitoring system was installed during the construction stage of the DC2 Tower, which began in July 2023. It comprised a control cabinet (REVOTEC: Vienna, Austria), a weather station (Lufft: Fellbach, Germany) and acceleration sensors (so-called accelerometers; DEWESOFT: Vienna, Austria). It is well known that shear walls, and in particular core walls of high-rise buildings, transfer more horizontal load than columns. Therefore, the measurement layout to evaluate the modal parameters and wind-induced vibrations of the DC2 Tower accounted only for the perimeter of the stiffening core (
Figure 1). Based on the mode shapes estimated at the design stage [
26], three sensors were installed per floor (blue crosses in
Figure 1) at every quarter height of the tower (i.e., 16th floor—49.6 m on 3 September 2024, 28th floor—88.0 m on 3 December 2024, 41st floor—129.6 m on 3 April 2025, and 53rd floor—166.3 m on 23 June 2025) as construction progressed. In total, 3 × 4 = 12 accelerometers (S1–S12, see
Figure 1) were present in the final state.
Section 3.1.1 describes the properties of the accelerometers in detail.
The tower’s vibration shapes estimated at the design stage [
26] were considered to define the sensor configuration, which captured not only the translational vibration modes (i.e., bending modes) in the weak X- and strong Y-directions of the tower, but also its torsional mode and coupled translational–torsional modes (i.e., higher vibration modes). Note that different mode shapes would have led to a different measurement layout.
Although the natural frequencies of the tower could be measured by a single accelerometer, it was only possible to link these frequencies to the tower’s natural vibration shapes (i.e., vibration modes) by installing three accelerometers per floor at every quarter height and using the real-time monitoring data to build the digital twin model and display the mode shapes in 3D (
Section 3.2).
A weather station was also installed at the top of the construction site K2 crane (Liebherr: Bischofshofen, Austria) to monitor environmental effects on the DC2 Tower’s modal parameters and forced vibrations in real time, such as the dynamic wind impact. The K2 crane was selected due to its location close to the Danube River. The weather station recorded wind speed and direction in real time.
Section 3.1.1 describes the weather station’s properties in detail. The combined measurement of wind effects, recorded by the weather station, and wind-induced vibrations of the DC2 Tower, recorded by the accelerometers, enabled an accurate evaluation of the forced vibrations, with their amplitudes assigned to specific wind forces. Ambient vibrations of the DC2 Tower at low wind speeds, induced by external excitations such as traffic and micro-seismic events, were also continuously recorded.
The recorded data were accurately collected, processed and transmitted thanks to the control cabinet (orange cross in
Figure 1), which managed the entire measurement system.
3.1.1. Sensors and Sampling Rates
The tower’s vibration accelerations were recorded by triaxial MEMS accelerometers, which were firmly attached to a mechanical chassis to prevent damage. In these MEMS accelerometers, the analogue-to-digital conversion (ADC) is performed inside the sensor, eliminating noise pick-up from analogue cabling. The sensors have a high bandwidth of 0–1 kHz and are suitable for measuring low-frequency vibrations below 1 Hz, as expected for the DC2 Tower based on static design estimates [
27]. Vibration accelerations in the X, Y and Z directions were recorded with a measuring range of ±2 g and a sampling rate of 100 Hz (i.e., 100 records per second).
The wind speed and direction were recorded by the WS700-UBM sensor [
28]. This all-in-one weather station also measures air temperature, relative humidity, air pressure, precipitation and radiation energy. It has a diameter of 150 mm and a height of 344 mm. The wind direction was measured as an angle between 0° and 359.9°, with the sensor aligned to North (i.e., 0° is North, 90° East, 180° South, and 270° West; see
Figure 1). Wind speed was recorded in km/h, with a measuring range of 0–270 km/h. Both wind speed and direction were recorded at a sampling rate of 1 Hz (i.e., one record per second).
3.1.2. Recording of Sensor Data
The wind speed and direction were recorded by the weather station, which was the first sensor installed in May 2024 (green dot in
Figure 3a). The maximum recorded wind speed was 82.56 km/h on 10 January 2025 (red star in
Figure 3a), with a corresponding wind direction of North–West (
Figure 1). On 15 September 2024, Vienna was hit by a severe flood that caused a short circuit in the measurement system (red dot in
Figure 3a). The first sensor (S1) recording the DC2 Tower’s forced vibration responses was installed at the first quarter height of the tower on 3 September 2024, before the flood (light-blue dot in
Figure 3a).
Figure 3b shows the accelerations recorded in the X- and Y-directions by S1 over a 10 min period during the night of the flood. Similar diagrams were obtained for subsequently installed sensors, each recorded over 10 min intervals throughout construction. S2 and S3 were installed at the first quarter height after the flood event (yellow dot in
Figure 3a). The remaining sensors (S4–S12 in
Figure 1) were installed as construction progressed (blue, purple and orange dots in
Figure 3a).
It should be noted that S1 and the weather station temporarily stopped recording due to the short circuit caused by the flood (red dot in
Figure 3a); however, they were repaired a few days later (yellow dot in
Figure 3a).
3.2. Digital Twin Model
The global vibration modes corresponding to the natural frequencies of the DC2 Tower were displayed in 3D using the digital twin model, built in Artemis [
20] and updated in parallel with the construction progress. It is noted that the digital twin model built in Artemis is not a FEM model; it is a pure geometrical model accounting for the stiffening core geometry (
Figure 1) and it grew alongside the real DC2 Tower (
Figure 4a).
In the digital twin model, the sensors were positioned identically to those on the real tower (
Figure 4a), and the acceleration records represented the tower’s vibration response resulting from dynamic wind effects and ambient excitations. The system initially incorporated the real-time acceleration records from three sensors (S1–S3 on the 16th floor) and, at the end, real-time records from all installed sensors (S1–S12), as shown in
Figure 4a.
Without a FEM structural model, the digital twin built in Artemis [
20] reproduces the full dynamic behaviour of the structure, because it can estimate the actual modal parameters—mode shapes, natural frequencies and damping ratios—of the real DC2 Tower under construction by applying OMA, using only output data (i.e., structural vibration responses such as accelerations) recorded under uncontrolled excitation conditions (e.g., dynamic wind impact). In OMA, the input signal is considered unknown and is often modelled as Gaussian white noise. The technique used in Artemis for modal estimation of the DC2 Tower was enhanced frequency domain decomposition (EFDD) [
20].
In OMA, the modal parameters are estimated purely through signal processing. Artemis includes up to three OMA techniques [
20]. For this study, the EFDD technique was selected for modal estimation. The remaining two techniques, frequency domain decomposition (FDD) and curve-fit frequency domain decomposition (CFDD), were excluded due to specific methodological limitations. FDD is incapable of estimating the damping ratio, as it only identifies natural frequencies. Meanwhile, CFDD implements a curve-fitting technique to estimate both frequencies and damping ratios in the frequency domain. In this study, the EFDD method was preferred to ensure that the modal parameters were extracted directly from the raw data, avoiding potential biases introduced by external fitting.
EFDD is derived from frequency domain decomposition (FDD) [
18], in which the structural response is approximately decomposed into a set of independent single-degree-of-freedom systems, one for each mode.
First, the spectral density matrices are estimated from the raw time-series data across the entire frequency range. For example, if a cantilever is considered, the raw time-series data are the responses recorded by the individual sensors located along it (three accelerograms in
Figure 4b, corresponding to sensors s1, s2 and s3). The recorded time signals are then divided into overlapping segments (e.g., 0% overlap—light blue boxes in
Figure 4b). The windowing function (e.g., Hanning) is applied to each
i-th segment to reduce spectral leakage and smooth discontinuities at the boundaries. For each
i-th segment and each
j-th sensor signal, the fast Fourier transform (FFT) is computed, yielding the spectrum
Si,j.
The auto- and cross-power spectral densities are then computed for each
i-th segment and each frequency
f:
where
S*i,j is the complex conjugate of
Si,j. To obtain a stable estimate of the full spectral density matrix, an average over all segments is computed for each frequency
f:
where
= 1, 2, 3 and
= 1, 2, 3.
N is the number of segments (e.g., 7 in
Figure 4b). The full spectral density matrix for each frequency
f is then defined as:
The singular value decomposition (SVD) of the spectral density matrix is then performed for each frequency
f:
where
contains the singular values representing the energy contribution of each mode at
f, and
contains the singular vectors.
is a diagonal matrix:
with
. There are as many singular values as measurement channels at
f. The SVD is performed over the entire frequency range. Peaks in the SVD are then identified, and the corresponding singular vectors are taken as the identified mode shapes (e.g.,
Figure 5).
The identified mode shapes are used to define the single-degree-of-freedom (SDOF) spectral bell of each mode (e.g., the red bell in
Figure 5a for the first mode), from which the frequency
f and damping ratio
ζ are estimated. On both sides of the identified peak, a modal assurance criterion (MAC) vector is calculated between the reference vector (i.e., the identified mode shape) and the singular vectors corresponding to a certain frequency. If the largest value of the MAC vector exceeds a user-specified MAC rejection level, the corresponding singular value is included in the SDOF spectral bell. A common choice is an initial MAC rejection level of 0.8 [
20]. Outside the search range, the values of the SDOF spectral bell are set to zero. In addition to storing the singular values that define the SDOF spectral bell, the corresponding singular vectors are averaged to obtain an improved estimate of the mode shape. The average is weighed by multiplying each singular vector by its corresponding singular value, meaning that singular vectors closer to the peak of the SDOF spectral bell contribute more to the mode shape estimate.
To estimate the natural frequency
f and the corresponding damping ratio
ζ of the identified mode, the SDOF spectral bell is transformed into the time domain, producing an SDOF correlation function (e.g.,
Figure 6a). The correlation function must decay to a sufficiently low level (e.g., red curve in
Figure 6a) to obtain accurate estimates of
f and
ζ. The damping ratio
ζ can be determined by identifying the positive and negative extrema of the correlation function [
19]. For viscously damped linear systems, taking the natural logarithm of this decaying curve produces a straight line (e.g., red line in
Figure 6b), from which
ζ can be estimated using linear regression. The natural frequency
f is estimated by performing linear regression on the straight line representing the zero crossings of the correlation function (e.g., red line in
Figure 6c). Due to broadband noise, non-linearities, or both, the beginning and end of the line may not be straight and should be excluded from the regression (e.g.,
Figure 6b,c).
Note that, thanks to the digital twin model of the DC2 Tower, the first mode shapes—corresponding to bending in the X-direction, torsion and bending in the Y-direction, respectively—were identified from the beginning of construction, when only three sensors were installed at quarter height (
Section 4). The corresponding natural frequencies and damping ratios were determined from the SDOF correlation function derived from the spectral bell of each mode (three peaks in
Figure 5).
Figure 6a shows the SDOF correlation function of the second torsional mode at the quarter height of the DC2 Tower, while
Figure 6b,c show the resulting decaying curve and zero-crossing line used to estimate the damping ratio
ζ2,H/4 and natural frequency
f2,H/4, respectively.
3.3. Prognosis
Given the discrepancies between the measured frequencies (
Section 4) and the expected values from static design [
27] obtained at quarter height of the tower, and the urgent need to know the final actual stiffness of the DC2 Tower, a prognosis of the final natural frequencies was made based on the data recorded by the first-installed sensors S1–S3. The data considered for the prognosis were the acceleration records from 4 November 2024, when S1–S3 were the only sensors installed at quarter tower height. At that time, the height of the under-construction tower core was on the 30th floor, and the slabs were on the 26th floor (
Section 4). The frequencies obtained from measurements (
Section 4) were
f1,H/4 = 0.65 Hz (bending in the weak X-direction),
f2,H/4 = 0.82 Hz (torsion) and
f3,H/4 = 0.99 Hz (bending in the strong Y-direction), which are 23%, 12% and 16% higher, respectively, than the design values [
27].
The design engineers then reduced the FEM model to the state of the DC2 Tower on 4 November 2024 and tuned it to match the measured frequencies. This was done by increasing the concrete Young’s modulus of the tower core by 20%, applying rigid constraints for the soil spring support, and horizontally fixing the basement. The FEM model was then expanded to determine the natural frequencies of the DC2 Tower in its final state. The final actual stiffness of the DC2 Tower was predicted with high accuracy, yielding final predicted frequencies of f1,prognosis = 0.21 Hz, f2,prognosis = 0.3 Hz and f3,prognosis = 0.39 Hz when accounting for dead load and 30% of live loads; and f1,prognosis = 0.25 Hz, f2,prognosis = 0.37 Hz and f3,prognosis = 0.47 Hz when accounting only for dead loads. It should be noted that the final frequencies of the DC2 Tower were predicted at a very early stage of construction (i.e., core on the 30th floor and slabs on the 26th floor out of 53 floors).
The predicted frequencies of the DC2 Tower were provided to the wind engineers, who computed the top acceleration in the final state of the tower [
29]. For a 10-year return period, the predicted top acceleration was 1.11% g [
29], which did not exceed the limit of 1.5% g. It should be noted that the top acceleration expected at the design stage [
27] would have been reduced by 30% if the predicted value obtained from the proposed framework (
Figure 2) is considered. The prediction demonstrated that a passive TMD was no longer required, saving installation effort and costs.
To ensure safety, the prediction was also checked. The calibrated and expanded FEM model was further trimmed to predict the natural frequencies at different tower states, and these values were compared with measurements taken every two weeks until the end of construction (
Figure 2—Verification). The results consistently showed good agreement (
Table 1).