Polymer-Modified Fiber-Reinforced Electrically Conductive Composites with Enhanced Bond Properties
Abstract
1. Introduction
2. Experimental Program
2.1. Materials
2.2. Mixture Proportioning and Testing Workflow
2.3. Testing Methods
3. Results and Discussion
3.1. Flow and Rheological Characterization
3.2. Electrical Resistivity
3.3. Mechanical Properties
3.4. Durability Indicators
3.5. Bond Properties
4. Conclusions
- HPFRC mixtures containing styrene–butadiene rubber (SBR) showed improved rheological performance due to the combined influence of increased interstitial liquid viscosity from the latex and higher internal friction induced by fiber incorporation.
- The incorporation of SF significantly influenced the flow spread and homogeneity, primarily due to fiber clumping and intensified interactions with the solid constituents. Accordingly, the maximum acceptable SF volume fraction was determined to be 3%.
- The addition of conductive fibers, including SF and CF, significantly decreased the electrical resistivity of HPFRC. Compared to SF, CF demonstrated a stronger influence on enhancing electrical conductivity. The lowest resistivity value of 4 Ω·m was achieved using a hybrid fiber system comprising 0.5% CF and 1.5% SF by volume.
- The addition of SF at volume fractions up to 1.5% resulted in a substantial improvement in compressive strength, with gains reaching 21% relative to the control mixture. Likewise, CF enhanced its compressive strength, particularly at low contents, with a peak improvement observed at 0.5% by volume. The highest compressive strength of 120 MPa was achieved for such an optimally reinforced mixture.
- The inclusion of SBR led to a noticeable improvement in flexural strength. Furthermore, the use of SF, CF, and hybrid CF/SF systems resulted in a substantial improvement in flexural performance relative to their plain counterparts.
- The durability performance, in terms of water absorption, sorptivity, and UPV, improved for mixtures incorporating SBR, SF, or CF when low volumetric dosages were employed, regardless of fiber type or polymer inclusion.
- SBR surface treatment increased the pull-off strength by up to 121.5% by improving pore sealing and interfacial bonding, while steel fibers provided additional enhancement through mechanical interlocking.
- SBR interfacial treatment resulted in the highest slant shear strength, with a 75% improvement due to enhanced bonding and polymer film formation. Fiber reinforcement, particularly CF and hybrid systems, also improved shear transfer through crack-bridging mechanisms, albeit to a lesser extent.
- The optimal fiber contents to achieve electrical conductivity while enhancing durability and bond performance were 1.5% SF and 1% CF. At these dosages, electrical resistivity reached 26.17 Ω·m (SF) and 2.01 Ω·m (CF), with reduced water absorption of 3.17% and 2.19%, respectively. Slant shear strengths of 6 MPa (SF) and 11 MPa (CF) further confirm the improved bonding performance, indicating that these compositions provide a balanced multifunctional design for conductive repair applications.
- Upon using hybrid systems of SF and CF, the combination of 0.25% CF and 0.75% SF exhibited optimal performance, achieving a conductivity of 5.05 Ω·m, water absorption of 3.06%, and a slant shear strength of 11 MPa, indicating a well-balanced enhancement in electrical, durability, and bonding properties.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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| Property | Steel Fibers (SF) | Carbon Fibers (CF) |
|---|---|---|
| Length (mm) | 12.5 | 6 |
| Diameter (µm) | 200 | 7 |
| Density (g/cm3) | 7.85 | 0.55 |
| Tensile strength (GPa) | 2.40 | 3.5 |
| Water Demand, % | Air Content, % | Fresh Density, kg/m3 | Flow Time, s | τ0, Pa | η, Pa.s | |
|---|---|---|---|---|---|---|
| Control | 12.7 | 2.8 | 2138 | 18.5 | 26.5 | 1.97 |
| 10% SBR | 11.3 | 3 | 2183 | 19 | 43.5 | 2.49 |
| 20% SBR | 10.5 | 3.1 | 2168 | 28.5 | 49.2 | 3.03 |
| 1% SF | 12.8 | n/a | 2150 | 20.5 | 35.1 | 6.21 |
| 2% SF | 12.8 | 2.7 | 2263 | 28 | 30 | 5.95 |
| 3% SF | 13 | n/a | 2238 | 36.5 | 71.4 | 7.12 |
| 4% SF | 13.5 | 3 | 2275 | 43.5 | 57.5 | 7.11 |
| 7-Day ER (Ω·m) | 14-Day ER (Ω·m) | 28-Day ER | fc (MPa) | fr (MPa) | |
|---|---|---|---|---|---|
| Plain | 46.32 ± 2.3 | 69.43 ± 3.4 | 144.98 ± 7.2 | 82.77 ± 5.9 | 8.32 ± 1.1 |
| BR10 | 58.38 ± 2.9 | 98.66 ± 4.9 | 196.37 ± 9.8 | 87.59 ± 4.6 | 10.11 ± 1.4 |
| BR20 | 58.39 ± 2.9 | 80.53 ± 8.1 | 153.08 ± 13.3 | 76.21 ± 6.7 | 11.04 ± 0.9 |
| SF0.75 | 13.09 ± 0.6 | 18.12 ± 1.8 | 43.29 ± 5.3 | 91.43 ± 6.4 | 9.30 ± 1.1 |
| SF1.5 | 13.07 ± 0.6 | 17.11 ± 1.1 | 26.17 ± 5.6 | 99.07 ± 8.4 | 15.08 ± 1.3 |
| SF3 | 5.03 ± 0.5 | 7.04 ± 0.7 | 9.06 ± 1.9 | 88.15 ± 7.2 | 23.05 ± 1.7 |
| SF4.5 | 3.02 ± 0.3 | 3.02 ± 0.4 | 4.03 ± 0.9 | 78.28 ± 5.7 | 28.10 ± 2.1 |
| CF0.5 | 1.07 ± 0.1 | 2.03 ± 0.3 | 2.03 ± 0.5 | 98.27 ± 4.7 | 11.23 ± 1.1 |
| CF1 | 1.01 ± 0.1 | 2.01 ± 0.5 | 2.01 ± 0.7 | 89.47 ± 7.3 | 16.10 ± 1.4 |
| C/S 0.25/0.75 | 4.03 ± 0.4 | 4.02 ± 0.3 | 5.05 ± 0.6 | 114.12 ± 8.2 | 12.27 ± 1.2 |
| C/S 0.5/1.5 | 3.03 ± 0.3 | 4.03 ± 0.2 | 4.08 ± 0.3 | 121.26 ± 7.5 | 23.57 ± 2.2 |
| Density (kg/m3) | Sorptivity (mm) | Water Absorption (%) | UPV (m/s) | |
|---|---|---|---|---|
| Plain | 2406.24 ± 45.1 | 0.87 ± 0.05 | 3.05 ± 0.3 | 4544.20 ± 213.2 |
| BR10 | 2343.38 ± 21.8 | 0.44 ± 0.03 | 2.23 ± 0.1 | 4534.18 ± 315.4 |
| BR20 | 2353.48 ± 22.3 | 0.68 ± 0.04 | 3.08 ± 0.2 | 4319.75 ± 218.6 |
| SF0.75 | 2412.17 ± 65.4 | 0.76 ± 0.06 | 2.89 ± 0.1 | 4503.98 ± 323.1 |
| SF1.5 | 2530.70 ± 31.6 | 0.81 ± 0.06 | 3.17 ± 0.3 | 4638.87 ± 313.1 |
| SF3 | 2647.92 ± 57.9 | 1.53 ± 0.09 | 5.54 ± 0.4 | 4034.85 ± 311.7 |
| SF4.5 | 2740.75 ± 42.5 | N/A | 7.71 ± 0.5 | 3471.10 ± 318.1 |
| CF0.5 | 2350.22 ± 32.2 | 0.39 ± 0.09 | 2.03 ± 0.1 | 4555.32 ± 417.4 |
| CF1 | 2341.34 ± 51.7 | 0.37 ± 0.03 | 2.19 ± 0.2 | 4565.38 ± 213.2 |
| C/S 0.25/0.75 | 2431.02 ± 66.4 | 0.73 ± 0.05 | 3.06 ± 0.2 | 4338.88 ± 318.5 |
| C/S 0.5/1.5 | 2404.20 ± 45.2 | 0.50 ± 0.04 | 3.19 ± 0.2 | 4524.11 ± 453.2 |
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El-Mir, A.; Ghamlush, M.; Assaad, J.J.; El-Dieb, A.; El-Hassan, H. Polymer-Modified Fiber-Reinforced Electrically Conductive Composites with Enhanced Bond Properties. Buildings 2026, 16, 1074. https://doi.org/10.3390/buildings16051074
El-Mir A, Ghamlush M, Assaad JJ, El-Dieb A, El-Hassan H. Polymer-Modified Fiber-Reinforced Electrically Conductive Composites with Enhanced Bond Properties. Buildings. 2026; 16(5):1074. https://doi.org/10.3390/buildings16051074
Chicago/Turabian StyleEl-Mir, Abdulkader, Mohammad Ghamlush, Joseph J. Assaad, Amr El-Dieb, and Hilal El-Hassan. 2026. "Polymer-Modified Fiber-Reinforced Electrically Conductive Composites with Enhanced Bond Properties" Buildings 16, no. 5: 1074. https://doi.org/10.3390/buildings16051074
APA StyleEl-Mir, A., Ghamlush, M., Assaad, J. J., El-Dieb, A., & El-Hassan, H. (2026). Polymer-Modified Fiber-Reinforced Electrically Conductive Composites with Enhanced Bond Properties. Buildings, 16(5), 1074. https://doi.org/10.3390/buildings16051074

