Experimental Seismic Performance and Failure Mechanisms of a Novel Prefabricated Monolithic Lattice–Earth Composite Wall
Abstract
1. Introduction
2. Experimental Program Design
2.1. Design and Manufacture of Test Specimens
2.1.1. Design of Test Specimens
2.1.2. Manufacture of Test Specimens
- (1)
- Fabrication of Plant Fiber-Reinforced Earthen Blocks
- Straw Pretreatment: Wheat straw was cut into 10–30 cm lengths.
- Mixing: The straw and loess were uniformly mixed at a volume ratio of 1:2 (straw:loess).
- Curing: Water was added and mixed thoroughly, followed by static curing for 12 h to optimize moisture content.
- Molding: The mixture was vibrated and compacted into molds; the formwork was removed after 30 min.
- Drying: The blocks were air-dried naturally in a shaded, well-ventilated environment until constant weight was achieved, to avoid cracking from direct sun exposure.
- (2)
- Fabrication of Prefabricated Lattice–Earth Composite Panels (P-LECP)
- Skeleton Forming: Reinforcing cages for the peripheral lattice beams and columns were assembled in dedicated molds.
- Internal Formwork Positioning: Prefabricated earthen blocks, serving as permanent internal formwork, were precisely arranged and fixed within the reinforcing cages according to the design layout.
- Concrete Pouring: External formwork was installed, and concrete was poured integrally to ensure full encapsulation of the reinforcement and tight bonding with the blocks.
- Curing and Demolding: After curing to the specified strength, the formwork was removed, yielding a prefabricated unit that integrated load-bearing, enclosure, and energy-dissipation functions.
- (3)
- Overall Connection Configuration and On-Site Assembly
- Base Preparation: A layer of M20 bedding mortar with a minimum thickness of 10 mm was applied and leveled on the foundation beam to create a uniform bearing surface and ensure effective vertical load transfer.
- Wall Panel Installation: The prefabricated P-LECP was hoisted and positioned at its designated location.
- Key Reinforcement Anchorage: Horizontal protruding rebars on both sides of the wall panel and vertical rebars at the top were straightened and anchored into the reserved zones of the edge connection columns and the upper concealed beam, respectively. This step was crucial for achieving structural integrity, as these rebars transferred horizontal shear forces and bending moments during seismic events.
- Integral Joint Casting: Reinforcement for the edge columns and concealed beams was tied, formwork was erected, and micro-expansive concrete was poured in layers. This “wet connection” integrated the prefabricated wall panel, connecting rebars, and surrounding beams and columns into a rigid monolithic joint, enabling reliable transfer of shear, bending moment, and axial force.
- Curing: Continuous wet curing was applied to the cast-in-place joints to ensure proper strength development of the concrete.
2.1.3. Material Properties
2.2. Loading Protocol
2.2.1. Vertical Loading
2.2.2. Horizontal Loading
3. Results and Analysis
3.1. Failure Mechanisms and Modes
- (1)
- Dominant Influence of Constrained Lattice Configuration: From Multi-Defense Mechanisms to Stiffness Imbalance
- (2)
- Moderating Effect of Aspect Ratio: From Shear-Dominated Behavior to Flexure–Shear Coupling
3.2. Hysteretic Curves
- (1)
- Overall Hysteretic Behavior
- (2)
- Influence of Design Parameters on Hysteretic Response through Joint Behavior Control
3.3. Skeleton Curves
3.4. Characteristic Loads and Displacements
- (1)
- Influence of Lattice Configuration on Load and Deformation Capacity
- (2)
- Effect of Aspect Ratio on the Strength–Ductility Balance
3.5. Stiffness Degradation
- (1)
- General Degradation Pattern
- (2)
- Effect of Lattice Configuration
- (3)
- Influence of Aspect Ratio
3.6. Energy Dissipation Capacity
- (1)
- Evolution of Cumulative Energy Dissipation
- (2)
- Evolution of the Energy Dissipation Coefficient
- (3)
- Influence of Lattice Configuration
- (4)
- Influence of Aspect Ratio
3.7. Self-Centering Performance Analysis
- (1)
- Evolution of Residual Displacement
- (2)
- Influence of Lattice Configuration
- (3)
- Influence of Aspect Ratio and Design Implications
4. Comprehensive Discussion
4.1. Elucidation and Theoretical Interpretation of the Seismic Working Mechanism of PM-LECS
4.1.1. Seismic Working Mechanism of PM-LECS
- (1)
- Integrated Synergistic Action and Stiffness Contribution
- (2)
- Controlled Internal Force Transfer and Failure Mechanism
- (3)
- System-Level Energy Dissipation Pathways
4.1.2. Mechanism Elaboration Based on Effective Stiffness Theory
- (1)
- Rational Stiffness Gradient and Sequential Yielding
- (2)
- Stiffness-Ratio Imbalance and “Short-Circuit” of the Failure Path
- (3)
- Stiffness-Geometry Coupling Induced by Aspect Ratio
4.1.3. Integrated Design and Control Guidelines
- (1)
- Core Control Parameters and Design Implications
- (2)
- Implementation Assurance for Joint Detailing and Performance Objectives
- a.
- Horizontal Connections
- b.
- Vertical Connections for Structures Up to 6 Stories
- A continuous bedding mortar layer not less than 20 mm thick (e.g., grade M20) shall be provided on the foundation or floor slab.
- The extended vertical rebars from the lattice columns shall be reliably anchored into the confinement concealed beam or the cast-in-place floor slab above.
- The longitudinal reinforcement of the lattice beams shall be reliably anchored within the connection columns, with a development length not less than 1.2la.
- c.
- Vertical Connections for Structures Exceeding 6 Stories
- Anchor Plate: Thickness shall not be less than 0.6dor b/8, where dis the anchor bar diameter and b is the anchor bar spacing.
- Anchor Bars: Diameter shall not be less than that of the lattice column longitudinal reinforcement, preferably not less than 8 mm, and shall not exceed 25 mm. A minimum of 4 bars shall be provided.
- Spacing and Edge Distance: The clear spacing between anchor bars and the distance from bars to the plate edge shall both be not less than 3d or 45 mm. The anchorage length shall satisfy code requirements.
- Welding: Anchor bars shall be connected to the plate by double-sided fillet welds. The weld throat thickness shall not be less than 6 mm or 0.6d, and the weld length shall not be less than 5d.
- d.
- Performance-Based Design Process and Objectives
- Frequent Earthquakes (Serviceability): Cracking of earthen blocks, with an inter-story drift ratio of approximately 1/800.
- Moderate Earthquakes (Life Safety): Cracking of lattice concrete and partial yielding of reinforcement, with an inter-story drift ratio of approximately 1/200.
- Rare Earthquakes (Collapse Prevention): Prevention of structural collapse. Considering the ultimate deformation capacity of the test specimens and an appropriate safety margin, the residual inter-story drift ratio should preferably be controlled within 1/100.
4.2. Comparison with Traditional Construction Methods: From Material Substitution to Systemic Innovation
4.2.1. Paradigm Shift in Design: From “Passive Infill” to “Active Defense”
4.2.2. Sustainability Implementation Pathway: From “Performance Compromise” to “System Synergy”
4.2.3. Preliminary Analysis of Economic and Environmental Benefits
- (1)
- Economic and Carbon-Reduction Benefits
- (2)
- Operational Energy-Saving Benefits
- (3)
- Life-Cycle Resilience and Recovery Benefits
4.3. System Performance Inference and Research Outlook Based on Experiments
4.3.1. Inferred Seismic Response Tendencies of the System
- (1)
- Dynamic Damage Process of the Earthen Block
- (2)
- Evolution of the Dynamic Performance of Connection Joints
- (i)
- Alteration of overall stiffness distribution and internal force paths. Premature softening of the joint zones may reduce their shear-transfer efficiency, causing story-level shear distribution to deviate from elastic design assumptions and forcing a redistribution of internal force paths.
- (ii)
- Competition between energy-dissipation mechanisms and failure modes. Although interfacial slip can provide frictional energy dissipation, excessive or premature slip may compromise the lateral resistance contribution of the wall panel as an integrated composite unit. This would shift a greater share of nonlinear deformation and energy-dissipation demand to the concrete frame, potentially conflicting with the “strong joints” seismic design principle.
- (3)
- Influence of Wall Configuration on Overall Dynamic Response
- (4)
- Influence of Aspect Ratio on Global Stability
- (1)
- Reduction in effective lateral stiffness and accelerated strength degradation, which influences the overall structural stiffness distribution and internal force redistribution.
- (2)
- A tendency to form concentrated plastic hinge zones at the base, causing localized deformation and substantially increasing the risk of local instability or even triggering global stability concerns.
4.3.2. Future Research Plan
- (1)
- System-Level Validation via Shaking-Table Testing
- (2)
- Development of Multi-Scale Numerical Models for Parametric Studies
- (3)
- Formulation of Practical Design Theory and Guidelines
5. Conclusions
- (1)
- Synergistic working mechanism and sequential damage process. The composite action between the concrete lattice and the earthen infill has been elucidated. Experiments confirm that the reinforced concrete lattice provides physical confinement and load redistribution for the low-strength earthen infill, enabling the system to establish three distinct seismic defense lines: initial cracking and frictional energy dissipation in the infill, followed by ductile yielding of the lattice members, with the outer frame acting as the ultimate safety reserve. This “sacrificial infill–ductile lattice–strong frame” sequence facilitates a performance leap from mere collapse prevention to predictable damage control.
- (2)
- Governing role of the core stiffness ratio (). The macroscopic mechanical performance is fundamentally controlled by the ratio of the equivalent lateral stiffness of the prefabricated wall panel () to the flexural stiffness of the outer frame (). A simplified analytical model based on equivalent stiffness theory confirms this principle. Experimental results show that when lies within a reasonable range (e.g., 0.8–1.1), ideal sequential yielding and ductile shear failure are achieved. An excessively high ratio induces a brittle “strong panel–weak frame” flexural failure, while an excessively low ratio reduces the system to a traditional non-structural infill. The lattice configuration serves as the primary design variable for tuning .
- (3)
- Quantitative design guidelines for balanced performance. Based on parametric experimental analysis, the following design principles are established: (i) the prefabricated wall panel should incorporate 3–4 lattice ribs to optimally balance stiffness, strength, and energy dissipation; (ii) the wall aspect ratio should preferably not exceed 1.5 to suppress unfavorable bending deformations and P-Δ effects; (iii) a “strong connection” detail must be ensured so that the joint’s capacity exceeds that of the wall panel, thereby directing plastic damage to repairable or replaceable areas.
- (4)
- Paradigm shift in sustainable construction. By adopting a macro-scale, system-level composite strategy instead of micro-scale material modification, the system fundamentally preserves the inherent low-carbon and recyclable benefits of earth. It successfully integrates the high performance and durability of concrete with the ecological advantages of earth (low embodied energy, hygrothermal regulation) into a synergistically functioning structural system. This provides a practical pathway for developing code-compliant, prefabricated structures that exhibit both high seismic resilience and low lifecycle carbon footprint.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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| Parameter | Material (E, G, ν) | Length | Area | Mass | Displacement | Shear | Axial Force | Bending Moment |
|---|---|---|---|---|---|---|---|---|
| Prototype | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Model | 1 | 1/2 | 1/4 | 1/4 | 1/2 | 1/4 | 1/4 | 1/8 |
| Number | Dimensions (L × H × T) | Lattice Form | Size | |||
|---|---|---|---|---|---|---|
| Frame Beam | Frame Column | Lattice Beam | Lattice Column | |||
| PM-LECW1 | 1400 × 1440 × 100 | 3 × 3 | 100 × 100 | 100 × 100 | 50 × 100 | 50 × 100 |
| PM-LECW2 | 1400 × 1440 × 100 | 2 × 3 | 100 × 100 | 100 × 100 | 50 × 100 | 50 × 100 |
| PM-LECW3 | 1400 × 1440 × 100 | 4 × 3 | 100 × 100 | 100 × 100 | 50 × 100 | 50 × 100 |
| PM-LECW4 | 700 × 1440 × 100 | 2 × 3 | 100 × 100 | 100 × 100 | 50 × 100 | 50 × 100 |
| Material | Bulk Density (kN/m3) | Compressive Strength (MPa) | Elastic Modulus (MPa) |
|---|---|---|---|
| C20 Concrete | 25 | 27.6 | 3.0 × 104 |
| C30 Concrete | 25 | 40.8 | 3.25 × 104 |
| Wheat Straw-Reinforced Raw Earth Block | 17 | 1.6 | 135 |
| Diameter (mm) | Yield Strength (MPa) | Ultimate Tensile Strength (MPa) | Elastic Modulus (GPa) |
|---|---|---|---|
| 2 | 450 | 599 | 210 |
| 4 | 673 | 793 | 210 |
| 6 | 550 | 623 | 210 |
| Specimen | Elastic Stage (≈40%Pu) | Elastoplastic Stage (60–75%Pu) | Failure Stage (≈85%Pu and Beyond) | Dominant Failure Mode |
|---|---|---|---|---|
| PM-LECW1 & PM-LECW2 | • Microcracks emerged at the interface between the earthen blocks and the lattice, and at the wall-panel-to-frame connection. • The load–displacement curve showed a distinct change in slope. | • Cracks in the earthen blocks propagated through the lattice beams; partial yielding initiated at the beam–column nodes. • Horizontal cracks initiated and propagated at the base of the external frame columns. • Significant stiffness degradation occurred. | • Spalling of earthen blocks and fracture of straw fibers. • Through-cracks formed in the core joints of the frame columns, with reinforcement yielding and concrete crushing. • Diagonal shear cracks developed at the lattice beam–column joints. • The RC skeleton remained intact, sustaining vertical loads. | Shear-dominated |
| PM-LECW3 | • Initial cracks appeared in the joint zones of the external frame columns at ~35% of Pu. • The load–displacement curve showed a distinct change in slope. | • Horizontal cracks at the column base propagated downward; evident debonding occurred at the wall-panel-frame interface. • Rapid increase in strain of frame column reinforcement. • No visible cracks at internal lattice joints. • Significant stiffness degradation occurred. | • No significant cracks in earthen blocks/lattice. • Premature yielding and fracture of reinforcement in plastic hinge zones at the base of frame columns. • Failure of the panel-foundation connection, leading to panel detachment. | Flexural failure |
| PM-LECW4 | • Minor horizontal cracks in the column-wall connection zone on the tension side. • Minor spalling on the surface of earthen blocks. • The load–displacement curve showed a distinct change in slope. | • Cracks in earthen blocks propagated toward the lattice. • Continuous development of new cracks at the column base; horizontal cracks propagated inward from ~50% Pu. • Load capacity increased, but joint damage caused a sharp stiffness decline at ~75% Pu. | • Yielding of reinforcement and crushing of concrete in critical joint regions of the frame columns. • No significant cracks in earthen blocks/lattice. • Failure of the panel-foundation connection, leading to complete panel detachment. | Shear–flexural composite failure |
| Specimen No. | Direction | Cracking Point | Yield Point | Maximum Load Point | Ultimate Displacement Point | Displacement Ductility | Relatively Deformation | ||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| VK/kN | ∆K/mm | Vy/kN | ∆y/mm | Vw/kN | ∆w/mm | Vu/kN | ∆u/mm | μ = ∆u/∆y | ∆u/H | ||
| PM-LECW1 | + | 3.36 | 26.61 | 48.7 | 13.82 | 58.8 | 40.72 | 49.9 | 74.55 | 5.40 | 1/19.3 |
| - | 3.26 | 27.84 | 49.8 | 13.35 | 60.5 | 31.88 | 51.4 | 68.07 | 5.10 | 1/21.2 | |
| PM-LECW2 | + | 3.51 | 18.45 | 39.20 | 14.97 | 46.80 | 31.99 | 39.70 | 55.96 | 3.74 | 1/25.7 |
| - | 3.50 | 16.94 | 36.20 | 17.14 | 43.30 | 40.00 | 36.80 | 62.43 | 3.64 | 1/23.1 | |
| PM-LECW3 | + | 3.54 | 37.77 | 52.60 | 7.89 | 62.8 | 18.55 | 53.4 | 31.47 | 3.99 | 1/45.8 |
| - | 3.58 | 30.80 | 45.19 | 10.67 | 63 | 24.18 | 53.6 | 43.08 | 4.04 | 1/33.4 | |
| PM-LECW4 | + | 2.30 | 19.58 | 33.80 | 10.78 | 40.20 | 36.00 | 34.20 | 60.53 | 5.61 | 1/23.8 |
| - | 2.21 | 19.99 | 34.10 | 10.39 | 41.20 | 29.00 | 35.10 | 55.27 | 5.32 | 1/26.1 | |
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Zhang, C.; Zhang, X.; Jia, W.; Tang, L.; Hao, R.; Qin, Q.; Guo, Y.; Ren, X.; Gao, Z.; Wang, Y.; et al. Experimental Seismic Performance and Failure Mechanisms of a Novel Prefabricated Monolithic Lattice–Earth Composite Wall. Buildings 2026, 16, 732. https://doi.org/10.3390/buildings16040732
Zhang C, Zhang X, Jia W, Tang L, Hao R, Qin Q, Guo Y, Ren X, Gao Z, Wang Y, et al. Experimental Seismic Performance and Failure Mechanisms of a Novel Prefabricated Monolithic Lattice–Earth Composite Wall. Buildings. 2026; 16(4):732. https://doi.org/10.3390/buildings16040732
Chicago/Turabian StyleZhang, Chenghua, Xinqi Zhang, Wurong Jia, Liyun Tang, Renzhuo Hao, Qing Qin, Yang Guo, Xiang Ren, Zhigang Gao, Yuchen Wang, and et al. 2026. "Experimental Seismic Performance and Failure Mechanisms of a Novel Prefabricated Monolithic Lattice–Earth Composite Wall" Buildings 16, no. 4: 732. https://doi.org/10.3390/buildings16040732
APA StyleZhang, C., Zhang, X., Jia, W., Tang, L., Hao, R., Qin, Q., Guo, Y., Ren, X., Gao, Z., Wang, Y., Zhang, H., Wang, J., Shang, C., & Cheng, L. (2026). Experimental Seismic Performance and Failure Mechanisms of a Novel Prefabricated Monolithic Lattice–Earth Composite Wall. Buildings, 16(4), 732. https://doi.org/10.3390/buildings16040732

