A Refined Method for Inspecting the Verticality of Thin Tower Structures Using the Marching Square Algorithm
Abstract
1. Introduction
2. Methods and Materials
2.1. Acquisition of High-Precision Point Cloud Data
- Acquisition of raw point cloud data. The ground-based LiDAR measurement equipment is set up at a suitable location facing the thin tower structures to ensure clear visibility and stable positioning. A full circumferential scan is then performed to collect the raw point cloud data.
- Acquisition of high-precision and valid point cloud data. Point cloud registration is performed using at least three reliable corresponding points between two stations, followed by denoising and redundancy removal, to ensure that the inter-station registration and stitching accuracy meet (where denotes the nominal 3D coordinate measurement accuracy of the terrestrial laser scanner), and to obtain high-precision, valid point cloud data [67] of the thin tower structures in the same station-center space coordinate system.
2.2. Extraction of Slice Polygon Contours and Corresponding Centroid Coordinates
- Cross-sectional slicing and point cloud projection. In the station-center space coordinate system (O-XYZ), the preprocessed tower body point cloud is horizontally sliced along the z-axis at a predefined height interval to generate slice point cloud datasets. To meet the input requirement of the Marching Square algorithm for a 2D scalar field on a regular grid and to simplify cross-sectional contour extraction, the 3D point cloud within each slice is projected onto the x–y plane. Specifically, for the point cloud belonging to the same slice, the 3D coordinates retain only the planar components , while the height variation along the z-axis is ignored, thereby forming a projected point cloud dataset of the slice on the plane. This planar projection point cloud dataset is defined by Equation (2).
- 2.
- 3.
- Area-weighted centroid calculation for polygon contours. Because the vertices on a polygon contour are often non-uniformly distributed, using the arithmetic mean of the vertex coordinates as the centroid may not accurately represent the true center position. Therefore, this study adopts an area-weighted centroid method to compute the centroid of the polygon contour. Specifically, the centroid coordinates are estimated by using the polygon interior area as weights. This method effectively mitigates the influence of non-uniform vertex distribution, making the computed centroid more representative of the overall geometry of the polygon contour. The specific computational steps are as follows:
2.3. Determination of the Spatial Line Equation and Direction Vector of the Axis
2.4. Calculation of the Tilt Posture Parameters of the Axis
- Calculation of the tilt azimuth of the thin tower structure’s central axis. The unit vector of the x-axis in the station-center space coordinate system is . Therefore, the tilt azimuth of the thin tower structure’s central axis is the horizontal angle between vector and vector , which is obtained through vector operations, as shown in Equation (15).
- 2.
- Calculation of the tilt angle of the thin tower structure’s central axis. The unit vector of the z-axis in the station-center space coordinate system is . Therefore, the tilt angle of the thin tower structure’s central axis is the longitudinal angle between vector and vector , which is obtained through vector operations, as shown in Equation (16).
- 3.
- Obtaining the verticality inspection results of the thin tower structures. According to the definition of verticality, the verticality value of the thin tower structures can be obtained from Equation (16), as shown in Equation (17).
2.5. Materials
3. Experiment
3.1. Experimental Design
3.2. LiDAR-Based Point Cloud Data Preprocessing
3.3. Cross-Section Slicing Segmentation Strategy Design
- Scheme A: The cross-section slicing is performed at the 1/2 position of each standard section, obtaining cross-section slices at the 1/2 position of standard sections 1 to 22. The centroid coordinates of the corresponding slice polygon contours are extracted and used to fit the spatial line of the central axis, and its direction vector is then calculated.
- Scheme B: The cross-section slicing is performed at the 1/2 position of every second standard section, obtaining cross-section slices at the 1/2 positions of standard sections 1, 4, 7, 10, 13, 16, 19, and 22. The centroid coordinates of the corresponding slice polygon contours are extracted and used to fit the spatial line of the central axis, and its direction vector is then calculated.
- Scheme C: The cross-section slicing is performed at the 1/2 position of every sixth standard section, obtaining cross-section slices at the 1/2 positions of standard sections 1, 8, 15, and 22. The centroid coordinates of the corresponding slice polygon contours are extracted and used to fit the spatial line of the central axis, and its direction vector is then calculated.
- Scheme D: The cross-section slicing is performed at the 1/2 position of the topmost and bottommost standard sections of the tower body, obtaining cross-section slices at the 1/2 positions of standard sections 1 and 22. The centroid coordinates of the corresponding slice polygon contours are extracted and used to directly calculate the direction vector of the spatial line of the central axis.
- Scheme E: Using the method reported in reference [66], each standard section is horizontally segmented into a sliced cuboid point cloud segment, obtaining 22 cuboid segments of sections 1 to 22. The centroid coordinates of the corresponding cuboid point cloud contours are extracted and used to fit the spatial line of the central axis, and its direction vector is then calculated.
4. Results
4.1. Verticality Results
4.2. Accuracy Analysis of Verticality Results
5. Discussions
6. Conclusions and Outlook
- The proposed refined method for verticality inspection of thin tower structures using the Marching Square algorithm enables high-precision modeling of the spatial morphology of the main axis. It also enables accurate extraction of 3D verticality. This method establishes a generalized technical framework for verticality computation through point cloud slicing, contour reconstruction, and axis fitting, providing a universal approach for extracting geometric posture parameters of complex thin tower structures. By applying the Marching Square algorithm to extract cross-sectional contours with topological continuity and geometric closure, the method ensures the completeness and repeatability of the reconstructed contours. It also enhances the stability of verticality calculations under noise interference and improves adaptability in real engineering scenarios, thereby offering reliable support for non-contact safety inspection of thin tower structures.
- The proposed method was validated through a field experiment conducted at a construction site involving a tower crane. Four cross-sectional slicing strategies for point cloud data were designed, and the corresponding verticality values of the tower crane were measured as 2.18‰, 1.75‰, 1.69‰, and 1.44‰, respectively. These results are close to the reference value of 2.51‰ obtained using the method in [66], and all values comply with the verticality requirement of no more than 4‰ specified in the GB/T 5031-2019 (Tower Cranes). This demonstrates that the verticality of the tested tower crane satisfies current construction safety inspection standards, indicating good structural stability and operational safety.
- For practical engineering applications of the proposed algorithm, the recommended segmentation strategy can be summarized as follows: if computational workload is not a primary concern, using the full point cloud dataset to extract verticality provides the highest reliability. If the workload needs to be reduced, a “thinning” strategy can be adopted, i.e., extracting contour-based geometric features and fitting verticality at intervals of one to three standard sections. This approach can still maintain satisfactory reliability and accuracy.
- The verticality inspection method proposed in this study was validated using a standard tower body structure, demonstrating its effectiveness and feasibility in extracting the structural axis and characterizing verticality.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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| Indicator | Scheme A | Scheme B | Scheme C | Scheme D | Scheme E |
|---|---|---|---|---|---|
| Number of cross-section slices (body) | 22 | 8 | 4 | 2 | 22 |
| Number of polygon contours | 22 | 8 | 4 | 2 | 22 |
| Number of centroids of the contours | 22 | 8 | 4 | 2 | 22 |
| Direction vector of the spatial fitting line | 0.0042972, | 0.0045039, | 0.0033030, | 0.0036295, | −0.0036828, |
| −0.0059550, | −0.0054366, | −0.0057018, | −0.0054443, | 0.0065712 | |
| −2.9999910, | −2.9999916 | −2.9999928 | −2.9999929 | 2.9999904 | |
| Normalized direction vector of the central axis | 0.0014324, | 0.0015013, | 0.0011010, | 0.0012098, | −0.0012276 |
| −0.0019850, | −0.0018122, | −0.0019006, | −0.0018148, | 0.0021904 | |
| −0.9999970 | −0.9999972 | −0.9999976 | −0.9999976 | 0.9999968 | |
| Tilt azimuth of the central axis | 89°55′05″ | 89°54′33″ | 89°56′13″ | 89°55′50″ | 90°04′13″ |
| Tilt angle of the central axis | 0°08′25″ | 0°08′05″ | 0°07′33″ | 0°07′30″ | 0°07′38″ |
| Verticality value of the tower body | 2.45‰ | 2.35‰ | 2.20‰ | 2.18‰ | 2.51‰ |
| Indicator | Scheme A | Scheme B | Scheme C | Scheme D |
|---|---|---|---|---|
| Tilt azimuth and its mean value | 89°55′05″ | 89°54′33″ | 89°56′13″ | 89°55′50″ |
| 89°55′25″ | ||||
| Reference value of the tilt azimuth | 90°04′13″ | |||
| Relative error (%) of the tilt azimuth and its mean value | 0.17 | 0.18 | 0.15 | 0.16 |
| 0.17 | ||||
| Tilt angle and its mean value | 0°08′25″ | 0°08′05″ | 0°07′33″ | 0°07′30″ |
| 0°07′53″ | ||||
| Reference value of the tilt angle | 0°07′38″ | |||
| Relative error (%) of the tilt angle and its mean value | 10.26 | 5.90 | 1.09 | 1.75 |
| 4.75 | ||||
| Verticality and its mean value (‰) | 2.45 | 2.35 | 2.20 | 2.18 |
| 2.30 | ||||
| Reference value of verticality (‰) | 2.51 | |||
| Relative error (%) of verticality and its mean value | 2.39 | 6.37 | 12.35 | 13.15 |
| 8.57 | ||||
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Zhou, M.; Wu, G.; Qin, Y.; Zhou, Z.; Song, Q.; Lin, S.; Qin, L.; Yan, P.; Li, S. A Refined Method for Inspecting the Verticality of Thin Tower Structures Using the Marching Square Algorithm. Buildings 2026, 16, 604. https://doi.org/10.3390/buildings16030604
Zhou M, Wu G, Qin Y, Zhou Z, Song Q, Lin S, Qin L, Yan P, Li S. A Refined Method for Inspecting the Verticality of Thin Tower Structures Using the Marching Square Algorithm. Buildings. 2026; 16(3):604. https://doi.org/10.3390/buildings16030604
Chicago/Turabian StyleZhou, Mingduan, Guanxiu Wu, Yuhan Qin, Zihan Zhou, Qiao Song, Shiqi Lin, Lu Qin, Peng Yan, and Shufa Li. 2026. "A Refined Method for Inspecting the Verticality of Thin Tower Structures Using the Marching Square Algorithm" Buildings 16, no. 3: 604. https://doi.org/10.3390/buildings16030604
APA StyleZhou, M., Wu, G., Qin, Y., Zhou, Z., Song, Q., Lin, S., Qin, L., Yan, P., & Li, S. (2026). A Refined Method for Inspecting the Verticality of Thin Tower Structures Using the Marching Square Algorithm. Buildings, 16(3), 604. https://doi.org/10.3390/buildings16030604

