Digital Twin Success Factors and Their Impact on Efficiency, Energy, and Cost Under Economic Strength: A Structural Equation Modeling and XGBoost Approach
Abstract
1. Introduction
- RO1: To identify key DT success factors and moderating factors relevant to performance enhancement in construction.
- RO2: To analyze the relationship between these success factors and performance outcomes such as efficiency, energy, and cost under economic regulation.
- RO3: To evaluate the contribution of each success factor to performance and provide a basis for policy formulation and resource allocation.
2. Literature Review
2.1. Digital Twin Application in the CI
2.2. Performance Outcomes of Digital Twins: Efficiency, Energy, and Cost
2.3. Moderating Factors Affecting the Application of Digital Technology in the CI
2.4. Success Factors Driving Digital Twin Performance in Construction
2.5. Theoretical and Conceptual
3. Methodology
3.1. Structural Equation Modeling Using Smart PLS
3.2. Construction of the XGBoost Framework
4. Simulation Analysis Results
4.1. PLS-SEM
4.1.1. Measurement Model Assessment
4.1.2. Structural Model Results and Hypothesis Testing
4.2. XGBoost Results
4.2.1. EI Model
4.2.2. EO Model
4.2.3. CC Model
4.3. Cross-Method Validation of Effects
5. Discussion
5.1. Interpretation of the Results
5.2. Comparison with Previous Studies
5.3. Implications for Practice and Policy
6. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Abbreviations
| DT | Digital twin |
| IoT | Internet of Things |
| PLS-SEM | Partial Least Squares Structural Equation Modeling |
| SEM | Structural Equation Modeling |
| EMT | Ecological Modernization Theory |
| RM | Resource management |
| PO | Process optimization |
| R-Tm | Real-time monitoring |
| SD | Sustainable design |
| PM | Predictive maintenance |
| EI | Efficiency improvement |
| EO | Energy optimization |
| CC | Cost control |
| ES | Economic strength |
| CR | Composite reliability |
| AVE | Average variance extracted |
| CA | Cronbach’s alpha |
| HTMT | Heterotrait–Monotrait |
| XGBoost | Extreme gradient boosting |
| R2 | Coefficient of determination |
| RMSE | Root mean square error |
| MAE | Mean absolute error |
| BIM | Building information modeling |
| PLM | Product Lifecycle Management |
| CI | Construction industry |
| ML | Machine learning |
Appendix A
| Variables | No. | Measurement Items | Indicator Sources |
|---|---|---|---|
| RM | 1 | DT can achieve resource management in the construction field through facility management. | [89] |
| 2 | By adopting DT, stakeholders can better understand the status of buildings, thereby optimizing resource utilization. | [17] | |
| 3 | DT utilizes multi-agent technology to model enterprise assets and processes, thereby optimizing resource management. | [90] | |
| 4 | DT can be used to simulate resource flow, thereby optimizing resource management. | [91] | |
| PO | 5 | DT can optimize the construction process, improve quality and productivity. | [26] |
| 6 | During the construction phase, DT helps construction teams gain a clearer understanding of the project’s structure, materials, and processes, thereby enabling process optimization. | [89] | |
| 7 | DT, as a virtual copy of physical assets, is an important tool in the construction industry and helps optimize processes. | [37] | |
| 8 | The new generation DT platform supports multi-domain and multi-timescale simulation, which helps to optimize the operation process. | [92] | |
| R-Tm | 9 | DT monitors the real-time status of physical objects through virtual models. | [4] |
| 10 | DT monitors the lifecycle of physical assets through digital connectivity. | [4] | |
| 11 | DT can perform continuous monitoring according to the set process. | [4] | |
| 12 | DT acts as a dynamic information database during the construction phase, enabling real-time monitoring of the entire process from design and construction to use. | [26] | |
| 13 | DT uses high-fidelity virtual models to achieve safety monitoring at construction sites. | [26] | |
| SD | 14 | DT supports the design and management of buildings throughout their lifecycle, which can reduce the impact on infrastructure and the environment, thereby improving sustainability. | [26] |
| 15 | DT provides a framework to help integrate sustainability goals into the design and management of building projects. | [26] | |
| 16 | During the architectural design phase, DT can simulate the energy consumption of different schemes and select the energy-saving and environmentally friendly option. | [17] | |
| 17 | DT improves design sustainability by simulating and optimizing each design stage. | [89] | |
| PM | 18 | DT can provide real-time updates of physical state and support data-driven predictive model analysis. | [4] |
| 19 | DT collects data, records, and assesses the current state of a building to help determine whether maintenance is needed. | [41] | |
| 20 | DT can predict failures and optimize equipment maintenance plans, reducing downtime and extending equipment life. | [67] | |
| 21 | DT is a tool that supports innovation and can drive the application of predictive maintenance strategies. | [26] | |
| 22 | DT integrates real-time data to promptly identify and resolve problems, preventing them from escalating further. | [21] | |
| ES | 23 | Enterprises with strong economic strength should utilize digital transformation to improve their production levels. | [93] |
| 24 | Enterprises with strong economic strength can invest more resources in DT (Data Technology) and drive digital transformation. | [94] | |
| 25 | Enterprises with stronger economic strength are better positioned to invest in DT technology, thereby optimizing asset management, reducing operating costs, and further improving profitability. | [95] | |
| 26 | Companies with a strong economic foundation can shorten their life cycle and improve profitability through digital transformation. | [96] | |
| 27 | Enterprises with strong economic strength can afford infrastructure construction and learning costs, thus promoting transformation. | [97] | |
| EI | 28 | DT improves work efficiency through predictive platforms. | [4] |
| 29 | DT improves work efficiency by troubleshooting remotely. | [4] | |
| 30 | Regardless of the production department, using DT can make the design process and subsequent operations more efficient. | [26] | |
| 31 | DT can facilitate design analysis and communication, and improve design and construction efficiency. | [41] | |
| 32 | DT integrates quality control, safety management, and equipment management functions to help simplify on-site processes and improve work efficiency. | [37] | |
| EO | 33 | During the usage phase, DT helps achieve sustainable energy management and optimize building energy. | [26] |
| 34 | DT can optimize energy use and balance user comfort with energy consumption. | [26] | |
| 35 | DT is not an important tool for regulating smart home energy systems. | [98] | |
| 36 | During the design phase, DT can simulate the energy consumption of different schemes to help select energy-saving and environmentally friendly solutions. | [17] | |
| 37 | DT supports real-time data acquisition and analysis, helping to detect faults early, intervene in a timely manner, and reduce energy waste. | [99] | |
| CC | 38 | DT can troubleshoot remotely, reducing maintenance costs. | [4] |
| 39 | Companies can use DT to test new designs, thereby reducing costs. | [9] | |
| 40 | DT helps buildings save on operating costs by optimizing building performance and reducing emissions. | [100] | |
| 41 | DT reduces maintenance costs and extends the lifespan of building materials through lifecycle management. | [17] |
| Variables | CA | CR | AVE |
|---|---|---|---|
| CC | 0.745 | 0.839 | 0.567 |
| EI | 0.764 | 0.840 | 0.528 |
| EO | 0.792 | 0.864 | 0.595 |
| ES | 0.867 | 0.905 | 0.659 |
| PM | 0.766 | 0.844 | 0.525 |
| PO | 0.842 | 0.894 | 0.679 |
| R-Tm | 0.827 | 0.880 | 0.598 |
| RM | 0.745 | 0.839 | 0.567 |
| SD | 0.764 | 0.840 | 0.528 |
| Index | Definition |
|---|---|
| R2 | 1 − Σ(y − ŷ)2/Σ(y − ȳ)2 |
| RMSE | √[(1/n) Σ(y − ŷ)2] |
| MAE | ‘(1/n) Σ |
| CVScore | (1/k) × Σi Validation R2 (k = 5) |
| Frequency | Percentage | |
|---|---|---|
| <100 million | 65 | 12.9% |
| 101–500 million | 99 | 20.3% |
| 501–1000 million | 129 | 26.4% |
| >1000 million | 197 | 40.4% |
| Total | 490 | 100% |
| Frequency | Percentage | |
|---|---|---|
| Cost Estimator | 44 | 8.6% |
| Mid-level Technical Personnel | 271 | 55.5% |
| Project Manager | 127 | 26% |
| Digital Construction Manager | 48 | 9.8% |
| Total | 490 | 100% |
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| Explain the Impact on the CI | Sources | Performance Dimensions (EI, EO, CC) | |
|---|---|---|---|
| RM | Improve the efficiency of utilizing people, materials, machines, and funds; avoid waste and conflicts; reduce costs; and ensure smooth construction schedule. | [34,35,36] | EI: RM optimizes resource allocation, increases productivity, and accelerates project delivery. EO: RM precisely controls equipment and the supply chain, reduces energy consumption, and supports green construction. CC: RM eliminates waste, utilizes resources efficiently, and achieves comprehensive budget control. |
| PO | By improving the construction process, we can reduce waiting and repetitive work, shorten the construction period, and improve overall productivity. | [31,37,38,39] | EI: PO simplifies processes and eliminates bottlenecks, significantly improving project efficiency. EO: PO optimizes planning and layout, reduces equipment idling, and lowers energy consumption. CC: PO reduces waste and errors, directly controls operating expenses, and achieves cost savings. |
| R-Tm | Ability to promptly identify safety, quality, or schedule issues and make quick adjustments to reduce accidents and delays. | [26,40,41] | EI: R-Tm provides real-time feedback, quickly correcting deviations and improving on-site efficiency. EO: R-Tm monitors energy consumption, promptly identifies waste, and optimizes energy usage. CC: R-Tm provides risk warnings, reduces rework and downtime, and controls project losses. |
| SD | Reduce energy consumption and carbon emissions during the design phase, promote green buildings, and enhance the long-term value and environmental image of buildings. | [17,26,42,43,44] | EI: SD optimizes the structure, reduces materials and processes, and improves construction speed. EO: SD enhances the building envelope and integrates high-efficiency systems, significantly reducing life-cycle energy consumption. CC: SD has higher initial investment costs, but achieves long-term cost savings by reducing operating energy and maintenance expenses. |
| PM | Discover equipment hidden dangers in advance, reduce sudden shutdowns, reduce maintenance costs, and extend equipment service life. | [26,41,45] | EI: PM predicts failures, enables proactive maintenance, eliminates downtime, and ensures efficiency. EO: PM maintains equipment in optimal condition, prevents performance degradation, and preserves energy efficiency. CC: PM shifts from reactive to proactive maintenance, reduces emergency repairs, extends equipment lifespan, and controls significant losses. |
| System Modeling | Predict risks and bottlenecks, optimize decision-making, and improve scientific management. | [46,47] | EI: System modeling simulation testing resolves design conflicts, optimizes construction sequences, and improves efficiency. EO: System modeling evaluates energy consumption performance, guides the selection of efficient systems, and minimizes energy consumption. CC: System modeling provides accurate budgeting, reduces design changes and on-site errors, and controls costs. |
| Environmental simulation | Estimate factors such as lighting, ventilation, and noise during the design and construction phases to improve comfort and reduce the cost of later modifications. | [48,49] | EI: Environmental simulation optimizes design, reduces on-site disruptions, and improves construction efficiency. EO: Environmental simulation accurately predicts demand, guides high-performance system integration, and minimizes life-cycle energy consumption. CC: Environmental simulation identifies risks early, reduces long-term operating and maintenance costs, and controls overall costs. |
| Facility Optimization | Improve the layout rationality and utilization efficiency of construction sites and building facilities and reduce operating and construction costs. | [50,51] | EI: Facility optimization optimizes layout and routes, reducing movement and improving operational efficiency. EO: Intelligent control significantly reduces operating energy consumption. CC: Facility optimization increases asset utilization, reduces maintenance and energy costs, and delivers long-term savings. |
| Recycling Planning | Promote waste recycling, reduce environmental pollution, comply with green building and regulatory requirements, and save resources. | [52,53,54] | EI: Recycling planning standardizes on-site sorting, simplifies waste logistics, and improves operational efficiency. EO: Recycling planning maximizes material recycling, reduces the extraction and processing of new materials, and lowers embodied energy consumption. CC: Recycling planning reduces disposal costs, sells recycled materials, and achieves net cost savings. |
| Decommissioning Assessment | Ensure safety and compliance during building decommissioning, maximize material recovery value, and reduce environmental and safety risks associated with demolition. | [55,56,57] | EI: Decommissioning assessment involves advance planning and streamlined processes to improve demolition efficiency. EO: Decommissioning assessment identifies high-value materials, reduces transportation and landfill waste, and lowers energy consumption. CC: Decommissioning assessment utilizes accurate budgeting and material recycling to offset costs and effectively control decommissioning expenses. |
| No. | Hypothesis | Citation |
|---|---|---|
| Evaluating the Influence of RM on EI, EO, and CC | ||
| H1 | ES moderates the relationship between RM and EI, making RM’s effect on EI positive when ES is sufficient. | [65] |
| H2 | ES moderates the relationship between RM and EO, making RM’s effect on EO positive when ES is sufficient. | [35] |
| H3 | ES moderates the relationship between RM and CC, making RM’s effect on CC positive when ES is sufficient. | [17] |
| Evaluating the Influence of PO on EI, EO, and CC | ||
| H4 | ES moderates the relationship between PO and EI, making PO’s effect on EI positive when ES is sufficient. | [37] |
| H5 | ES moderates the relationship between PO and EO, making PO’s effect on EO positive when ES is sufficient. | [31] |
| H6 | ES moderates the relationship between PO and CC, making PO’s effect on CC positive when ES is sufficient. | [1] |
| Evaluating the Influence of R-Tm on EI, EO, and CC | ||
| H7 | ES moderates the relationship between R-Tm and EI, making R-Tm’s effect on EI positive when ES is sufficient. | [66] |
| H8 | ES moderates the relationship between R-Tm and EO, making R-Tm’s effect on EO positive when ES is sufficient. | [17] |
| H9 | ES moderates the relationship between R-Tm and CC, making R-Tm’s effect on CC positive when ES is sufficient. | [1] |
| Evaluating the Influence of SD on EI, EO, and CC | ||
| H10 | ES moderates the relationship between SD and EI, making SD’s effect on EI positive when ES is sufficient. | [43] |
| H11 | ES moderates the relationship between SD and EO, making SD’s effect on EO positive when ES is sufficient. | [17] |
| H12 | ES moderates the relationship between SD and CC, making SD’s effect on CC positive when ES is sufficient. | [44] |
| Evaluating the Influence of PM on EI, EO, and CC | ||
| H13 | ES moderates the relationship between PM and EI, making PM’s effect on EI positive when ES is sufficient. | [67] |
| H14 | ES moderates the relationship between PM and EO, making PM’s effect on EO positive when ES is sufficient. | [17] |
| H15 | ES moderates the relationship between PM and CC, making PM’s effect on CC positive when ES is sufficient. | [26] |
| Construct | CA | CR | AVE |
|---|---|---|---|
| RM | 0.904 | 0.932 | 0.775 |
| PO | 0.910 | 0.937 | 0.787 |
| R-Tm | 0.923 | 0.942 | 0.764 |
| SD | 0.904 | 0.933 | 0.776 |
| PM | 0.926 | 0.944 | 0.772 |
| ES | 0.904 | 0.926 | 0.714 |
| EI | 0.919 | 0.939 | 0.756 |
| EO | 0.909 | 0.932 | 0.732 |
| CC | 0.893 | 0.926 | 0.757 |
| CC | EI | EO | ES | PM | PO | R-Tm | RM | SD | |
|---|---|---|---|---|---|---|---|---|---|
| CC | |||||||||
| EI | 0.599 | ||||||||
| EO | 0.589 | 0.644 | |||||||
| ES | 0.045 | 0.044 | 0.057 | ||||||
| PM | 0.356 | 0.323 | 0.357 | 0.043 | |||||
| PO | 0.296 | 0.323 | 0.332 | 0.048 | 0.224 | ||||
| R-Tm | 0.378 | 0.317 | 0.378 | 0.025 | 0.234 | 0.279 | |||
| RM | 0.317 | 0.333 | 0.409 | 0.051 | 0.226 | 0.266 | 0.207 | ||
| SD | 0.368 | 0.316 | 0.353 | 0.038 | 0.269 | 0.244 | 0.253 | 0.251 |
| CC | EI | EO | ES | PM | PO | R-Tm | RM | SD | |
|---|---|---|---|---|---|---|---|---|---|
| CC | 0.870 | ||||||||
| EI | 0.544 | 0.869 | |||||||
| EO | 0.530 | 0.588 | 0.856 | ||||||
| ES | 0.015 | −0.039 | −0.055 | 0.845 | |||||
| PM | 0.328 | 0.301 | 0.335 | 0.008 | 0.879 | ||||
| PO | 0.269 | 0.297 | 0.302 | −0.048 | 0.206 | 0.887 | |||
| R-Tm | 0.344 | 0.292 | 0.348 | −0.011 | 0.219 | 0.256 | 0.874 | ||
| RM | 0.286 | 0.305 | 0.374 | −0.044 | 0.208 | 0.242 | 0.190 | 0.881 | |
| SD | 0.331 | 0.289 | 0.321 | −0.035 | 0.248 | 0.222 | 0.229 | 0.228 | 0.881 |
| Hypothesis | Relationship | Beta β | T-Value | p-Values | Result |
|---|---|---|---|---|---|
| 1 | RM*ES→EI | 0.098 | 2.339 | 0.019 | Supported |
| 2 | RM*ES→EO | 0.087 | 2.086 | 0.037 | Supported |
| 3 | RM*ES→CC | 0.083 | 1.855 | 0.064 | Unsupported |
| 4 | PO*ES→EI | 0.054 | 1.178 | 0.239 | Unsupported |
| 5 | PO*ES→EO | 0.17 | 3.825 | 0.001 | Supported |
| 6 | PO*ES→CC | 0.111 | 2.318 | 0.02 | Supported |
| 7 | R-Tm*ES→EI | 0.108 | 2.458 | 0.014 | Supported |
| 8 | R-Tm*ES→EO | 0.041 | 0.97 | 0.332 | Unsupported |
| 9 | R-Tm*ES→CC | 0.049 | 1.235 | 0.217 | Unsupported |
| 10 | SD*ES→EI | 0.177 | 3.705 | 0.001 | Supported |
| 11 | SD*ES→EO | 0.138 | 3.466 | 0.001 | Supported |
| 12 | SD*ES→CC | 0.124 | 2.942 | 0.003 | Supported |
| 13 | PM*ES→EI | 0.094 | 2.205 | 0.028 | Supported |
| 14 | PM*ES→EO | 0.079 | 2.173 | 0.03 | Supported |
| 15 | PM*ES→CC | 0.111 | 2.318 | 0.02 | Supported |
| DV | IV | Main Effect | ES Moderation Effect |
|---|---|---|---|
| EI | RM | 0.303 | 0.212 |
| EI | PO | 0.296 | 0.171 |
| EI | R-Tm | 0.309 | 0.231 |
| EI | SD | 0.286 | 0.273 |
| EI | PM | 0.315 | 0.243 |
| EO | RM | 0.369 | 0.199 |
| EO | PO | 0.301 | 0.265 |
| EO | R-Tm | 0.359 | 0.174 |
| EO | SD | 0.318 | 0.230 |
| EO | PM | 0.343 | 0.210 |
| CC | RM | 0.285 | 0.191 |
| CC | PO | 0.270 | 0.204 |
| CC | R-Tm | 0.356 | 0.164 |
| CC | SD | 0.331 | 0.212 |
| CC | PM | 0.339 | 0.213 |
| EI | EO | CC | ||
|---|---|---|---|---|
| RM*ES | p-values | 0.019 | 0.037 | 0.064 |
| Interaction effect | 0.212 | 0.199 | 0.191 | |
| PO*ES | p-values | 0.239 | 0.001 | 0.020 |
| Interaction effect | 0.171 | 0.265 | 0.204 | |
| R-Tm*ES | p-values | 0.014 | 0.332 | 0.217 |
| Interaction effect | 0.231 | 0.174 | 0.148 | |
| SD*ES | p-values | 0.001 | 0.001 | 0.003 |
| Interaction effect | 0.273 | 0.230 | 0.154 | |
| PM*ES | p-values | 0.028 | 0.030 | 0.020 |
| Interaction effect | 0.243 | 0.210 | 0.155 |
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Sun, J.; Osmadi, A.; Khoo, T.J.; Liu, Q.; Zheng, Y.; Liu, S.; Xu, Y. Digital Twin Success Factors and Their Impact on Efficiency, Energy, and Cost Under Economic Strength: A Structural Equation Modeling and XGBoost Approach. Buildings 2026, 16, 467. https://doi.org/10.3390/buildings16030467
Sun J, Osmadi A, Khoo TJ, Liu Q, Zheng Y, Liu S, Xu Y. Digital Twin Success Factors and Their Impact on Efficiency, Energy, and Cost Under Economic Strength: A Structural Equation Modeling and XGBoost Approach. Buildings. 2026; 16(3):467. https://doi.org/10.3390/buildings16030467
Chicago/Turabian StyleSun, Jiachen, Atasya Osmadi, Terh Jing Khoo, Qinghua Liu, Yi Zheng, Shan Liu, and Yiwen Xu. 2026. "Digital Twin Success Factors and Their Impact on Efficiency, Energy, and Cost Under Economic Strength: A Structural Equation Modeling and XGBoost Approach" Buildings 16, no. 3: 467. https://doi.org/10.3390/buildings16030467
APA StyleSun, J., Osmadi, A., Khoo, T. J., Liu, Q., Zheng, Y., Liu, S., & Xu, Y. (2026). Digital Twin Success Factors and Their Impact on Efficiency, Energy, and Cost Under Economic Strength: A Structural Equation Modeling and XGBoost Approach. Buildings, 16(3), 467. https://doi.org/10.3390/buildings16030467

