Experimental and Numerical Investigations of Flexural Strengthening of Reinforced Concrete Beams Using Textile Glass Fabric
Abstract
1. Introduction
Fiber-Reinforced Polymer (FRP)
2. Experimental Program
2.1. Test Specimens
2.2. Materials
2.3. Strengthening Methodology
2.4. Testing Set-Up
3. Experimental Results and Discussion
3.1. Load-Deflection Curves
3.2. Failure Modes
4. Numerical Modeling
4.1. Finite Element Scheme
4.2. Concrete Constitutive Model
4.3. Reinforcement Constitutive Model
4.4. Mesh Sensitivity
4.5. Results of the Finite Element Analysis (FEA)
Load–Displacement Curves
5. Discussion of Novelty and Originality in the Present Study
- All seven comparison studies in this table examined only external strengthening. The present study is therefore unique in directly comparing internal and external AR-glass textile reinforcement under identical conditions, same beam geometry, concrete strength, loading setup, and textile material.
- The 90% flexural capacity increase achieved by EXT3L exceeds the gains reported by most comparable studies. Raoof et al. [42] found that TRM was 46–80% as effective as FRP and that tripling layers nearly doubled effectiveness, but their absolute capacity gains with glass textile were lower than those in the present study. Giese et al. [73] reported up to 72% with 4 AR-glass layers, and Moy and Revanna [74] only 30–32% even with 5 basalt/carbon TRM layers. The present study’s higher gains may reflect specific textile properties, the mortar system, or the beam configuration, but the result is notable.
- The use of duplicates per configuration is rare in this literature. Raoof et al. [42] tested 13 beams, but without duplicates. The present study’s candid documentation that nominally identical EXT3L and INT3L specimens produced dramatically different results (one achieving 90% gain, the other 0% due to debonding) provides critical evidence about the practical reliability of textile strengthening, a finding that single-specimen studies cannot capture.
- While Shah et al. [75] and Elsanadedy et al. [43] also used FEA, their models covered only external configurations. Raoof et al. [42] used an analytical approach (fib Model Code formula) rather than full FEA. The present study’s Abaqus® CDP model spans both internal and external textile configurations, providing broader numerical validation [49].
6. Conclusions
6.1. Scientific Findings
- Employing external layers, affixed with mortar to the surfaces of RC beams, proved to be a more efficient strengthening method than embedding layers internally.
- In terms of structural performance, applying a single external layer led to an average increase of 63% in flexural capacity, as measured from two tested specimens.
- The use of three external layers achieved a higher improvement of 90% in flexural capacity.
- The use of one internal layer did not impact the ultimate capacity and had no effect, meaning that one layer is not enough, but using three internal layers improved the capacity by 45%.
- The failure mechanisms of textile-strengthened beams varied between textile rupture, debonding, and slippage, confirming that bond behavior is a governing factor in determining structural response.
- The developed finite element model showed good agreement with experimental results in terms of load–displacement behavior and ultimate capacity, although its accuracy is limited by the assumption of perfect bond.
6.2. Applied (Practical) Findings
- External application of textile reinforcement using a cementitious matrix provides an effective and practical method for strengthening RC beams, achieving significant improvements in flexural capacity when proper installation is ensured.
- The bonding procedure demands particular attention, as incorrect application can cause the entire textile layer to detach, which in turn may lead to the complete separation of the reinforcement from the concrete substrate. To safeguard the durability and effectiveness of this approach, it is critical to employ appropriate adhesives and maintain close oversight throughout the installation process.
- In the use of external layers, the load–displacement profiles demonstrated that, after reaching peak capacity, the load-carrying ability of the beams decreased markedly. This underlines the necessity for precise positioning and proper mortar application when attaching the textile to the beam’s exterior, since any detachment of the reinforcement layer can entirely nullify the strengthening effect. Such detachment was, in fact, recorded in one of the EXT3L specimens.
- Internal textile reinforcement showed limited effectiveness unless adequate embedding and bond conditions were achieved, highlighting the need for improved detailing and placement techniques.
- It should be noted that the internal grid must be well embedded in the concrete matrix to avoid any separation and slippage between the layers and the concrete, as separation will affect the capacity, and the textile mesh will not work with the main steel as reinforcing. This was observed in one of the specimens with three internal layers.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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| Specimen Designation | Strengthening Type | Number of Textile Layers | Strengthening Location | Description |
|---|---|---|---|---|
| CTRL-1 | None (Control) | 0 | N/A | Reference beam without strengthening |
| CTRL-2 | None (Control) | 0 | N/A | Reference beam without strengthening |
| INT1L-1 | Internal (INT) | 1 | Embedded in concrete | One textile layer placed below stirrups |
| INT1L-2 | Internal (INT) | 1 | Embedded in concrete | One textile layer placed below stirrups |
| INT3L-1 | Internal (INT) | 3 | Embedded in concrete | Three textile layers placed within section |
| INT3L-2 | Internal (INT) | 3 | Embedded in concrete | Three textile layers placed within section |
| EXT1L-1 | External (EXT) | 1 | Bottom surface | One textile layer bonded with mortar |
| EXT1L-2 | External (EXT) | 1 | Bottom surface | One textile layer bonded with mortar |
| EXT3L-1 | External (EXT) | 3 | Bottom surface | Three textile layers bonded with mortar |
| EXT3L-2 | External (EXT) | 3 | Bottom surface | Three textile layers bonded with mortar |
| Component | Details |
|---|---|
| Weight | 160 g/m2 |
| Fiberglass | 81% |
| Alkali-resistant treatment | 19% |
| Tensile strength (warp) | ˃35 N/mm |
| Elongation (warp) | 5% |
| Tensile strength (weft) | ˃35 N/mm |
| Elongation (weft) | 5% |
| Modulus of elasticity | 210 MPa |
| Specimen Designation | Load (kN) | Displacement (mm) | Capacity Increase (%) |
|---|---|---|---|
| CTR-1 | 37.22 | 45.5 | - |
| CTR-2 | 34.13 | 46.3 | - |
| EXT1L-1 | 53.52 | 34.2 | 50 |
| EXT1L-2 | 63.01 | 32.4 | 76.6 |
| EXT3L-1 | 40.68 | 39.5 | - |
| EXT3L-2 | 67.92 | 28.9 | 90.4 |
| INT1L-1 | 36.56 | 54.6 | 2.5 |
| INT1L-2 | 36.28 | 52.1 | 1.7 |
| INT3L-1 | 33.75 | 43.1 | - |
| INT3L-2 | 51.87 | 21.8 | 68 |
| Specimen | Experimental | FE | Error in Peak Load | Error in Displacement | ||
|---|---|---|---|---|---|---|
| Load (kN) | Displacement (mm) | Load (kN) | Displacement (mm) | |||
| CTR-1 | 37.22 | 45.5 | 34.5047 | 32.613 | 7.30 | 28.32 |
| CTR-2 | 34.13 | 46.3 | 1.10 | 29.56 | ||
| EXT1L-1 | 53.52 | 34.2 | 50.501 | 16.8265 | 5.64 | 50.80 |
| EXT1L-2 | 63.01 | 32.4 | 19.85 | 48.07 | ||
| EXT3L-1 | 40.68 | 39.5 | 54.7907 | 19.681 | 34.69 | 50.17 |
| EXT3L-2 | 67.92 | 28.9 | 19.33 | 31.90 | ||
| INT1L-1 | 36.56 | 54.6 | 37.7226 | 42.5277 | 3.18 | 22.11 |
| INT1L-2 | 36.28 | 52.1 | 3.98 | 18.37 | ||
| INT3L-1 | 33.75 | 43.1 | 44.0203 | 16.5588 | 30.43 | 61.58 |
| INT3L-2 | 51.87 | 21.8 | 15.13 | 24.04 | ||
| Criterion | Present Study | [42] | [73] | [74] | [53] | [75] | [43,76] | [77] |
|---|---|---|---|---|---|---|---|---|
| Textile type | Unidirectional AR-glass fiber textile (4 mm mesh) | Carbon, coated basalt, and glass textiles (coated and uncoated) | AR-fiberglass (TEXIGLASS AR-360-RA-04) | Basalt and carbon textiles | Carbon and PBO FRCM | AR-glass textile | Basalt textile | AR-fiberglass (TEXIGLASS AR-360-RA-04) |
| Matrix/ bonding agent | Cementitious mortar (255 StarFlex LD) for EXT; concrete matrix for INT | Cementitious mortar (TRM) vs. epoxy (FRP) | Cementitious mortar | Cementitious mortar | Cementitious mortar | Polymer-modified cementitious mortar | Cementitious and polymer-modified mortar | Polymer mortar and self-compacting mortar; epoxy/sand coatings |
| Strengthening approach | Both internal (INT) and external (EXT) | External only (TRM vs. FRP comparison) | External only | External only | External only | External only | External only | External only |
| No. of textile layers studied | 1 and 3 layers (INT and EXT) | 1 and 3 layers | 2, 3, and 4 layers | 1, 3, and 5 layers | 1, 2, and 3 layers | Variable (flexure and shear) | Variable layers | 1 layer (various surface treatments) |
| Beam dimensions (mm) | 150 × 200 × 2000 | 102 × 152 × 1220 | 120 × 200 × 1500 | - | 150 × 260 × 2500 | - | - | 120 × 200 × 1500 |
| Loading configuration | Four-point bending | Four-point bending | Four-point bending | Four-point bending | Four-point bending | Three-point | Four-point | Four-point bending |
| Concrete strength | 50 MPa | - | - | - | - | - | - | - |
| No. of specimens | 10 (duplicates per configuration) | 13 (1 control + 7 TRM + 5 FRP) | 15 | 7 | 12 | 18 | 10 | 15 |
| Max flexural capacity gain (EXT) | ~90% (EXT3L) | TRM effectiveness ratio 0.46–0.80 vs. FRP; tripling layers nearly doubled the ratio | 72% (4 layers) | 30–32% (5 layers) | Up to 78% (carbon FRCM, 3 layers) | Increases with layers | 51–145% (shear) | Variable; all showed gains |
| Max flexural capacity gain (INT) | 45% (INT3L); ~0% (INT1L) | N/A (external only) | N/A | N/A | N/A | N/A | N/A | N/A |
| Numerical modeling | 3D nonlinear FEA (Abaqus® CDP model) | Analytical (fib Model Code 2010 formula for debonding stress) | None | DIC (digital image correlation) | Tensile coupon tests only | Abaqus 6.13 FEA | LS-DYNA FEA | None |
| Failure modes observed | Textile rupture, end debonding, fiber pull-out, slippage | Textile-to-mortar debonding, FRP rupture; coating altered failure mode | Mesh slippage (textile–mortar) | Textile slippage after peak | Debonding/delamination | - | Debonding, TRM rupture | Variable (coating-dependent) |
| Duplicate specimens | Yes (2 per configuration) | No | Partially | No | No | No | No | No |
| Variability/quality sensitivity addressed | Yes—explicitly quantified specimen-to-specimen variability due to installation quality | Not addressed | Not addressed | Not addressed | Not addressed | Not addressed | Not addressed | Variability noted |
| TRM vs. FRP comparison | Not studied (TRM/TRC only) | Yes—systematic TRM vs. FRP comparison; TRM effectiveness 0.46–0.80 of FRP | Not studied | Not studied | Not studied | Not studied | Included numerically | Not studied |
| Textile surface treatment | Untreated (as-manufactured AR coating) | Coated vs. uncoated textiles compared | Untreated | Untreated | Untreated | Untreated | Untreated | Studied (epoxy, epoxy + sand coatings) |
| End anchorage studied | Not studied | Yes—limited effect on TRM-retrofitted beams | Not studied | Yes (U-wraps on 5-layer specimens) | Not studied | Not studied | Yes | Not studied |
| Precracking/aging | Not studied | Not studied | Studied (3, 7, 28 days; 50%, 100% precracking) | Not studied | Not studied | Not studied | Not studied | Not studied |
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Rabayah, H.S.; Abendeh, R.M.; Salman, D.G.; Allouzi, R.A.; Bani Baker, M.; Almasaeid, H.H. Experimental and Numerical Investigations of Flexural Strengthening of Reinforced Concrete Beams Using Textile Glass Fabric. Buildings 2026, 16, 1907. https://doi.org/10.3390/buildings16101907
Rabayah HS, Abendeh RM, Salman DG, Allouzi RA, Bani Baker M, Almasaeid HH. Experimental and Numerical Investigations of Flexural Strengthening of Reinforced Concrete Beams Using Textile Glass Fabric. Buildings. 2026; 16(10):1907. https://doi.org/10.3390/buildings16101907
Chicago/Turabian StyleRabayah, Hesham S., Raed M. Abendeh, Donia G. Salman, Rabab A. Allouzi, Mousa Bani Baker, and Hatem H. Almasaeid. 2026. "Experimental and Numerical Investigations of Flexural Strengthening of Reinforced Concrete Beams Using Textile Glass Fabric" Buildings 16, no. 10: 1907. https://doi.org/10.3390/buildings16101907
APA StyleRabayah, H. S., Abendeh, R. M., Salman, D. G., Allouzi, R. A., Bani Baker, M., & Almasaeid, H. H. (2026). Experimental and Numerical Investigations of Flexural Strengthening of Reinforced Concrete Beams Using Textile Glass Fabric. Buildings, 16(10), 1907. https://doi.org/10.3390/buildings16101907

