Research on Working and Mechanical Properties of Self-Compacting Steel-Fiber-Reinforced High-Strength Concrete
Abstract
1. Introduction
2. Materials and Methods
2.1. Materials
2.1.1. Cement
2.1.2. Mineral Admixtures
Class | Chemical Composition (%) | |||||||||
---|---|---|---|---|---|---|---|---|---|---|
CaO | SiO2 | Al2O3 | MgO | Fe2O3 | TiO2 | SO3 | Na2O | MnO | Ignition Loss | |
silica fume | / | 95.19 | / | 0.80 | 0.13 | / | / | 1.05 | 0.50 | 1.90 |
slag | 40.0 | 33.36 | 12.69 | 6.75 | 2.80 | / | / | / | 0.56 | / |
2.1.3. Coarse Aggregate
2.1.4. Fine Aggregate
2.1.5. High Efficiency Water Reducing Agent
2.1.6. Steel Fiber
2.1.7. Mixing Water
2.2. Proportion of Mixture and Sample Preparation
2.3. Self-Compacting Concrete Mix Design Adjustment
2.4. Test Method
2.4.1. Working Performance Test
2.4.2. U-Shaped Instrument Test
2.4.3. L-Shaped Instrument
2.4.4. Test Method of Concrete Microstructure
2.4.5. Shrinkage and Mechanical Properties Test
3. Results
3.1. Effect of Steel Fiber
3.1.1. Effect of Steel Fiber on Working Performance
3.1.2. Effect of Steel Fiber on Shrinkage
3.1.3. Effect of Steel Fiber on Mechanical Properties
3.2. Effect of Water–Binder Ratio
3.2.1. Effect on Working Performance
3.2.2. Effect of Water–Binder Ratio on Shrinkage Performance
3.3. Effect of Sand Ratio
3.3.1. Effect of Sand Ratio on Working Performance
3.3.2. Effect of Sand Ratio on Mechanical Properties
3.3.3. Effect of Sand Ratio on Shrinkage Performance
3.4. Interface Microstructure Between Steel Fiber and Concrete Matrix
4. Conclusions
- The C90 high-strength self-compacting concrete prepared in this experiment has the best mix ratio, which makes its working performance, mechanical properties, and shrinkage performance better. The best mix ratio is a water–binder ratio of 0.22, sand ratio of 46%, and steel fiber content of 0.3%.
- When the steel fiber content is 0.3%, the compressive strength of self-compacting high-strength concrete can be increased by more than 4%, the flexural strength can be increased by more than 5%, and the working performance, autogenous shrinkage, and drying shrinkage are better, which can meet the performance index of self-compaction. When the steel fiber is 0.6% and 0.9%, the compressive strength of concrete can be increased by more than 10%, and the flexural strength can be increased by more than 7%. However, with the increase in the volume fraction of micro-steel fiber, the working performance of steel fiber self-compacting high-strength concrete is getting worse and worse, which makes the self-compacting concrete more and more uncompacted, and this trend becomes more and more serious with the increase in steel fiber content.
- Under the experimental conditions, when the water–binder ratio is 0.20, the flow performance of self-compacting high-strength concrete is poor, and the concrete forming effect is not good. When the water–binder ratio is 0.24, the self-compacting high-strength concrete has good fluidity, but the cohesion is poor and segregation may easily occur. When the water–binder ratio is 0.22, the working performance of self-compacting concrete is the best.
- Under the experimental conditions, when the optimum sand ratio is 46%, the working performance of self-compacting concrete is the best; when the sand ratio is lower than the optimum sand ratio, the self-compacting high-strength concrete will produce segregation. When the sand ratio is higher than the optimum sand ratio, the flow performance of self-compacting high-strength concrete is very poor.
- The SEM images show that the steel fiber in the steel fiber self-compacting high-strength concrete prepared in this experiment is closely bonded to the interface of the self-compacting concrete.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Material | Chemical Composition (%) | |||||||
---|---|---|---|---|---|---|---|---|
SiO2 | Fe2O3 | Al2O3 | CaO | MgO | SO3 | Total Alkali | Ignition Loss | |
cement | 21.3 | 2.53 | 5.79 | 60.15 | 2.35 | 2.54 | 0.72 | 3.66 |
Fineness (m2/kg) | Normal Consistency (%) | Initial Setting Time (min) | Final Setting Time (min) | Specific Gravity of Cement | Stability (Pie Method) | Compressive Strength (Mpa) | Break-Off Strength (Mpa) | ||
---|---|---|---|---|---|---|---|---|---|
3 d | 28 d | 3 d | 28 d | ||||||
350 | 28.4 | 179 | 239 | 3.1 | No cracks were found | 27.6 | 53.0 | 5.5 | 8.8 |
Ballast Grain Sizes (mm) | Apparent Density (kg/m3) | Bulk Density (kg/m3) | Percentage of Void (%) | Soil Content (%) | ||
---|---|---|---|---|---|---|
Loosening | Compact | Loosening | Compact | |||
5–10 | 2670 | 1380 | 1470 | 48.3 | 44.9 | 0.7 |
10–20 | 2670 | 1400 | 1520 | 47.6 | 43.1 | 0.5 |
Apparent Density (kg/m3) | Bulk Density (kg/m3) | Percentage of Void (%) | Soil Content (%) | ||
---|---|---|---|---|---|
Loosening | Compact | Loosening | Compact | ||
2690 | 1570 | 1630 | 41.6 | 39.4 | 1.4 |
Name of Plasticizer Admixture | Density (g/cm3) | PH Value | Viscosity (mPa·s) |
---|---|---|---|
Polycarboxylate superplasticizer | 1.1 | 6.7 | 95 |
Fiber Name | Fiber Length (mm) | Fiber Diameter (mm) | Length-to-Diameter Ratio |
---|---|---|---|
Copper-plated micro-steel fiber | 10 | 0.15 | 66.7 |
Unit Water Use (kg/m3) | Binding Material (kg/m3) | Cement (%) | Slag (%) | Silica Fume(%) | Coarse Aggregate (kg/m3) | Fine Aggregate (kg/m3) | Water Reducing Admixture (%) |
---|---|---|---|---|---|---|---|
155 | 705 | 70 | 20 | 10 | 834 | 710 | 2 |
Numbering | Water–Binder Ratio | Unit Water Use (kg/m3) | Cementitious Material Content (kg/m3) | Coarse Aggregate Content (kg/m3) | Amount of Fine Aggregate (kg/m3) | Water Reducing Admixture (%) | ||
---|---|---|---|---|---|---|---|---|
Cement | Slag | Silica Fume | ||||||
A1 | 0.20 | 155 | 543 | 155 | 77.5 | 794 | 676 | 2 |
A2 | 0.22 | 155 | 494 | 141 | 70.5 | 834 | 710 | 2 |
A3 | 0.24 | 155 | 452 | 129 | 64.5 | 864 | 736 | 2 |
Numbering | Percentage of Sand (%) | Unit Water Use (kg/m3) | Cementitious Material Content (kg/m3) | Coarse Aggregate Content (kg/m3) | Amount of Fine Aggregate (kg/m3) | Water Reducing Admixture (%) | ||
---|---|---|---|---|---|---|---|---|
Cement | Slag | Silica Fume | ||||||
B1 | 44 | 155 | 494 | 141 | 70.5 | 862 | 678 | 2 |
B2 | 46 | 155 | 494 | 141 | 70.5 | 834 | 710 | 2 |
B3 | 48 | 155 | 494 | 141 | 70.5 | 801 | 739 | 2 |
B4 | 50 | 155 | 494 | 141 | 70.5 | 770 | 770 | 2 |
Numbering | Fiber Content (%) | Unit Water Use (kg/m3) | Cementitious Material Content (kg/m3) | Coarse Aggregate Content (kg/m3) | Amount of Fine Aggregate (kg/m3) | Water Reducing Admixture (%) | ||
---|---|---|---|---|---|---|---|---|
Cement | Slag | Silica Fume | ||||||
C1 | 0 | 155 | 494 | 141 | 70.5 | 834 | 710 | 2 |
C2 | 0.3 | 155 | 494 | 141 | 70.5 | 834 | 710 | 2 |
C3 | 0.6 | 155 | 494 | 141 | 70.5 | 834 | 710 | 2 |
C4 | 0.9 | 155 | 494 | 141 | 70.5 | 834 | 710 | 2 |
Number | Fiber Content (%) | Slump (mm) | T500 (s) | U-Funnel Testing (ΔH) (mm) | L-Funnel Testing (H2/H1) |
---|---|---|---|---|---|
C1 | 0 | 700 | 9 | 0 | 0.97 |
C2 | 0.3 | 653 | 11 | 5 | 0.97 |
C3 | 0.6 | 630 | 16 | 90 | 0.81 |
C4 | 0.9 | 570 | 30 | 160 | 0.64 |
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Liu, H.; Shi, N.; Yu, Z.; Zhu, Y. Research on Working and Mechanical Properties of Self-Compacting Steel-Fiber-Reinforced High-Strength Concrete. Buildings 2025, 15, 2875. https://doi.org/10.3390/buildings15162875
Liu H, Shi N, Yu Z, Zhu Y. Research on Working and Mechanical Properties of Self-Compacting Steel-Fiber-Reinforced High-Strength Concrete. Buildings. 2025; 15(16):2875. https://doi.org/10.3390/buildings15162875
Chicago/Turabian StyleLiu, Huanqin, Nuoqi Shi, Zhifa Yu, and Yonglin Zhu. 2025. "Research on Working and Mechanical Properties of Self-Compacting Steel-Fiber-Reinforced High-Strength Concrete" Buildings 15, no. 16: 2875. https://doi.org/10.3390/buildings15162875
APA StyleLiu, H., Shi, N., Yu, Z., & Zhu, Y. (2025). Research on Working and Mechanical Properties of Self-Compacting Steel-Fiber-Reinforced High-Strength Concrete. Buildings, 15(16), 2875. https://doi.org/10.3390/buildings15162875