Mechanical Properties of Prefabricated Cold-Formed Steel Stud Wall Panels Sheathed with Fireproof Phenolic Boards under Out-of-Plane Loading

In this paper, new prefabricated cold-formed light-gauge steel stud wall panels sheathed with fireproof phenolic boards, which are fabricated by connecting the steel studs and the boards by using structural silicone sealant, was proposed. The proposed prefabricated wall has a good fireproof performance and can be manufactured rapidly in a factory. Full-scale tests on the mechanical properties of the prefabricated wall system, consisting of the prefabricated wall and the connection between the wall and the surrounding steel structure under out-of-plane loading, were performed. A total of six specimens were tested considering the effects of the arrangement of the cold-formed light-gauge steel studs, the shape and thickness of the steel connector for jointing the prefabricated wall panel and the surrounding steel structure, and the number of self-tapping screws connecting the surrounding structure. The results show that the out-of-plane stiffness of the prefabricated wall system in the elastic stress state under out-of-plane loading can be increased by increasing the number of self-tapping screws, increasing the thickness of the steel connector, or adopting the symmetrical arrangement of the light-gauge steel studs. The out-of-plane stiffness of the prefabricated wall system and the stiffness contribution of a single special-shaped steel connector can both be increased by increasing the number of special-shaped steel connectors. Furthermore, the special-shaped steel connector is more beneficial to a greater out-of-plane stiffness than the L-shaped steel connector. In addition, the theoretical calculation methods for deflection of the proposed prefabricated wall and flexural stress of the CFS C-channel stud considering the fireproof phenolic board sheathing effect under elastic state were proposed. The predicted results using the proposed method are compared with test results and the predicted results by using other methods. It was found that the predicted results by using the proposed method agreed better with the test results compared with the predicted results using the transformed-section method or the reduced stiffness method, which demonstrates the acceptability and accuracy of the proposed mothed for calculating deflection of the proposed prefabricated wall and flexural stress of the CFS C-channel stud.