Advances and Challenges in Bio-Based Lubricants for Sustainable Tribological Applications: A Comprehensive Review of Trends, Additives, and Performance Evaluation

Bio-based lubricants are rapidly gaining prominence as sustainable alternatives to petroleum-derived counterparts, driven by their inherent biodegradability, low ecotoxicity, and strong alignment with global environmental and regulatory imperatives. Despite their promising tribological properties, their widespread adoption continues to confront significant challenges, particularly related to oxidative and thermal instability, cold-flow behavior, and cost competitiveness in demanding high-performance applications. This comprehensive review critically synthesizes the latest advancements in bio-based lubricant technology, spanning feedstock innovations, sophisticated chemical modification strategies, and the development of advanced additive systems. Notably, recent formulations demonstrate remarkable performance enhancements, achieving friction reductions of up to 40% and contributing to substantial CO₂ emission reductions, ranging from 30 to 60%, as evidenced by comparative life-cycle assessments and energy efficiency studies. Distinguishing this review from existing literature, this study offers a unique, holistic perspective by integrally analyzing global market trends, industrial adoption dynamics, and evolving regulatory frameworks, such as the European Union Eco-Label and the U.S. EPA Vessel General Permit, alongside technological advancements. This study critically assesses emerging methodologies for tribological evaluation and benchmark performance across diverse, critical sectors including automotive, industrial, and marine applications. By connecting in-depth technical innovations with crucial socio-economic and environmental considerations, this paper not only identifies key research gaps but also outlines a pragmatic roadmap for accelerating the mainstream adoption of bio-based lubricants, positioning them as an indispensable cornerstone of sustainable tribology.