Time-Space-Quantity-Energy Coupling in Intelligent Caving Mines: A Review of Ore-Flow Control and Mining-Processing Coordination
Abstract
1. Introduction
2. Conceptual Connotation and Theoretical Framework of Time-Space-Ore Output-Energy in Caving Mines
2.1. Time: The Temporal Dimension of Dynamic Production Organization in Caving Mines
2.2. Space: The Spatial Dimension of Collaborative Operation in Caving Mines
2.3. Ore Output: The Core Representation Dimension of Production Performance in Caving Mines
2.4. Energy: The Constraint Dimension of Green Operation and Efficiency Boundaries in Caving Mines
2.5. Collaborative Feedback Mechanism of Time-Space-Ore Output-Energy
2.6. Theoretical Framework for Intelligent Ore Drawing in Caving Mines
3. Collaborative Feedback Mechanisms of Time-Space-Ore Output-Energy in Caving Mines
3.1. Time-Space Coupling: Mutual Shaping of Operational Sequence and Spatial Organization
3.2. Space-Ore Output Coupling: Constraints of Spatial Structure on Output Capacity
3.3. Time-Oriented Output Coupling: Effects of Operating Rhythm on Output Balance
3.4. Ore Output-Energy Coupling: Output Improvement and Efficiency Boundaries
3.5. Time-Energy and Space-Energy Feedback: Internal Shaping of Energy Efficiency by Production Organization
3.6. System Understanding of Collaborative Feedback Mechanisms
3.7. Evidence-Based Engineering Cases of Time-Space-Quantity-Energy Coupling
4. Research Progress on Time-Space-Ore Output-Energy Regulation in Intelligent Caving Mines
4.1. Dynamic Scheduling and Short-Interval Control for the Temporal Dimension
4.2. Operating-Area Coordination and Route Optimization for the Spatial Dimension
4.3. Dynamic Ore Drawing and Ore-Flow Collaborative Control for the Ore-Output Dimension
4.4. Mining-Processing Coordination Through Feed-Quality Indicators
4.5. Energy-Efficiency Constraints and Intelligent Regulation for the Energy Dimension
4.6. Closed-Loop Regulation for Intelligent Judgment: From Anomaly Recognition to Regulation Decision Generation
5. Conclusions and Prospects
- (1)
- This review constructs a time-space-quantity-energy collaborative analytical framework for caving mines and clarifies its connection with mineral-processing-oriented ore-flow control. The temporal dimension corresponds to production rhythm and scheduling logic; the spatial dimension corresponds to the structural relationships among drawpoints, stopes, ore passes, and haulage systems; the quantity dimension refers not only to the amount of ore drawn, but also to ore-flow state, fragmentation characteristics, dilution, ore loss, and feed-quality stability; and the energy dimension corresponds to the efficiency boundary and green constraint of system operation. This framework integrates draw management, ore-flow evolution, dilution and ore-loss control, haulage organization, feed-quality regulation, and energy-efficiency constraints into a unified analytical logic, providing an integrated perspective for understanding the connection between caving mine production and downstream mineral processing performance.
- (2)
- This review summarizes the collaborative feedback mechanisms among time, space, ore output, ore-flow quality, and energy consumption. It clarifies the shaping effect of time organization on spatial utilization, the constraint effect of spatial structure on ore-output formation and ore-flow quality, the influence of ore-output and ore-quality fluctuations on energy-consumption evolution, and the reverse correction effect of energy feedback on time scheduling and spatial configuration. These mechanisms indicate that the quality and stability of ore supplied to mineral processing are jointly controlled by drawpoint layout, draw sequence, ore-flow behavior, fragmentation, dilution evolution, equipment coordination, and energy-efficiency constraints. Therefore, the key to intelligent caving mine operation lies not in single-dimensional optimization, but in establishing a systematic relationship of continuous coupling, dynamic feedback, and cyclic correction among multidimensional elements.
- (3)
- This review systematically examines research progress in dynamic scheduling, spatial modeling, ore-flow control, fragmentation recognition, energy-efficiency optimization, digital twins, and intelligent judgment. The results show that current research is gradually shifting from experience-based production organization and local optimization toward multi-source sensing, rolling decision-making, and closed-loop regulation. In particular, machine vision, multimodal sensing, ore-flow simulation, sensor-based ore identification, and digital-twin modeling provide new opportunities for linking underground caving production with mineral processing requirements, such as stabilizing feed grade, achieving suitable particle-size distribution, reducing dilution, and decreasing downstream processing energy consumption. However, cross-dimensional data integration, mechanism-data fusion, the mapping from state-recognition results to regulation variables, and field-level closed-loop execution remain weak links.
- (4)
- This review further identifies key future directions. Future studies should strengthen unified representation and collaborative computation of time, space, ore output, ore quality, and energy data to support dynamic scheduling, ore-flow control, and feed-quality optimization. Four-dimensional coupling mechanisms and dynamic evolution laws should be explored to develop interpretable and transferable system models. A comprehensive evaluation system should also be established, covering production performance, dilution and ore loss, fragmentation, feed-grade stability, ore-waste discrimination, processing adaptability, energy consumption, peak load, and carbon intensity. Moreover, visual recognition, multimodal sensing, digital twins, rolling optimization, and intelligent decision-making should be integrated to enhance online perception and real-time control. Human-machine collaborative closed-loop control should be further developed by combining foundation models, industrial intelligence, mining knowledge, and mineral processing requirements.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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| Category | Search Focus/Main Topics | Role in This Review |
|---|---|---|
| Caving mining and ore-flow mechanics | Block caving, panel caving, sublevel caving, draw control, drawpoint interaction, extraction zone, dilution, ore loss, fragmentation | Provides the mining-engineering basis for ore-flow and ore-output regulation. |
| Time organization and scheduling | Short-interval control, dynamic scheduling, shift rhythm, equipment cycles, drawpoint switching, disturbance response | Supports analysis of production rhythm and temporal feedback. |
| Spatial modeling and haulage coordination | Drawpoint layout, stopes, ore passes, haulage drifts, traffic organization, digital-twin spatial modeling | Supports analysis of spatial constraints, route coordination, and operating-area linkage. |
| Ore output and feed-quality control | Ore-output allocation, ore-flow quality, dilution ratio, fragmentation distribution, ore-waste mixing, feed-grade stability | Links caving production with mineral-processing-oriented feed control. |
| Energy efficiency and low-carbon operation | Haulage, hoisting, ventilation, crushing/grinding energy, kWh/t, peak load, carbon intensity | Defines energy as a feedback variable and efficiency boundary. |
| Intelligent sensing and closed-loop decision-making | Machine vision, multimodal sensing, anomaly detection, digital twins, foundation models, human-machine collaboration | Supports online perception, mechanism explanation, and closed-loop regulation. |
| Reference Research Direction | Main Content | Representative Method/Technology | Relevance and Limitation to This Review |
|---|---|---|---|
| [1] Melati et al. (2023) Caving mining method | Reviews the transformation and variants of block caving mining methods | Mining method review | Defines the mining-method background, but does not address cross-dimensional regulation. |
| [2] Nobahar et al. (2024) Digital twin in mining | Reviews digital twin systems in mining operations | Digital twin framework | Supports virtual-real mapping and data integration; application to caving-specific draw control remains limited. |
| [3] Anvari and Benndorf (2025) Real-time mining | Summarizes recent developments in real-time mining | Real-time mining concept | Provides real-time mining concepts, but requires further adaptation to caving production processes. |
| [4] Long et al. (2024) Mining automation | Reviews equipment and operations automation in mining | Automation technologies | Summarizes automation technologies; mainly supports implementation rather than coupling mechanism analysis. |
| [5] Chimunhu et al. (2022) Machine learning in planning and scheduling | Reviews machine learning (ML) applications in underground mine planning and scheduling | Machine learning (ML) | Supports intelligent scheduling and decision-making; links with ore-flow and energy constraints remain insufficient. |
| [6] Qu et al. (2023) Digital twins in minerals industry | Comprehensive review of digital twins in the minerals industry | Digital twin technologies | Provides a digital-twin basis for multi-source data integration and system-level virtual mapping. |
| [7] Cacciuttolo et al. (2025) Underground mining digital twin | Proposes an advanced multi-layer digital twin framework for underground mining | Multi-layer digital twin | Supports underground closed-loop regulation; caving-specific ore-output and energy feedback require further development. |
| [8] Obosu et al. (2025) Intelligent mining systems | Reviews automation and robotics in mining | Intelligent systems and robotics | Provides enabling technologies for intelligent mining, but caving-specific mechanisms are not the main focus. |
| [9] Du et al. (2025) Robotic automation | Summarizes industrial progress of robotic automation in mining | Robotic automation | Supports intelligent execution in mining operations; integration with production-control logic remains limited. |
| [10] Kolapo et al. (2025) Human-machine collaboration | Discusses human-machine relationships in sustainable mining automation | Human-machine interaction | Highlights human-machine collaboration, which is important for high-risk closed-loop regulation. |
| Term | Definition in This Review | Recommended Use in the Manuscript |
|---|---|---|
| Quantity | A framework-level term covering both the amount of ore drawn and the material-response characteristics related to ore flow and feed stability. | Used when discussing the overall time-space-quantity-energy framework. |
| Ore output | The amount or production rate of ore drawn from drawpoints, stopes, zones, or shifts. | Used for tonnage, production rate, output allocation, and scheduling analysis. |
| Ore-flow quality | The state and quality attributes of broken ore flow, including dilution, ore loss, fragmentation, hang-ups, uneven flow, and ore-waste mixing. | Used when discussing caving-specific ore-flow control and material-state identification. |
| Feed quality | The quality of material supplied to mineral processing, including feed grade, grade variability, particle-size distribution, ore hardness, dilution ratio, and ore-waste discrimination accuracy. | Used in the mining-processing coordination context. |
| Production performance | A comprehensive evaluation of output, stability, recovery, dilution, equipment efficiency, energy consumption, and downstream adaptability. | Used for integrated system-level assessment. |
| Indicator | Typical Unit/Expression | Function in Intelligent Regulation |
|---|---|---|
| Total energy consumption | kWh or MJ | Measures total system energy demand during a statistical period. |
| Specific energy consumption | kWh/t ore | Evaluates energy consumed per tonne of ore and supports output-energy coordination. |
| Haulage energy consumption | kWh/t or kWh/shift | Reflects route length, vehicle dispatching, congestion, and waiting time. |
| Hoisting energy consumption | kWh/t | Evaluates shaft or hoisting-system efficiency under different output levels. |
| Ventilation energy consumption | kWh/t or kWh/(m3/s) | Supports ventilation-on-demand and regional airflow-energy optimization. |
| Crushing and grinding energy | kWh/t feed | Links fragmentation and feed quality with downstream comminution performance. |
| Peak-load ratio/peak-valley difference | % or kWh | Identifies concentrated high-load periods and supports off-peak scheduling. |
| Carbon intensity | kg CO2-eq/t ore | Evaluates low-carbon operation and supports carbon-aware scheduling. |
| Reference Research Direction | Main Content | Representative Method/Technology | Relevance and Limitation to This Review |
|---|---|---|---|
| [11] Wang et al. (2023) Short-interval control | Proposes a lean scheduling framework for underground mines based on short-interval control | Lean scheduling | Supports production rhythm control, but mainly focuses on time organization. |
| [12] Tu et al. (2023) Dynamic scheduling | Develops a dynamic scheduling model under equipment failure conditions | Dynamic scheduling model | Supports disturbance-aware scheduling; coupling with space, output, and energy remains limited. |
| [13] Li et al. (2024) Trackless transportation scheduling | Optimizes underground mine transportation scheduling | Optimization algorithm | Supports haulage-time coordination and transport scheduling. |
| [14] Wan et al. (2025) Electric vehicle scheduling | Optimizes electric vehicle scheduling under charging and time-window constraints | Scheduling optimization | Supports time-constrained transport organization under electric equipment constraints. |
| [15] Chimunhu et al. (2025) Production scheduling | Studies production scheduling optimization in dynamic underground environments | Mixed-integer programming | Supports rolling scheduling in complex underground systems; caving-specific ore-flow constraints need further integration. |
| [18] Nonguin et al. (2025) Underground localization | Predicts miner localization in mine emergencies using artificial intelligence (AI) | Artificial intelligence (AI) | Supports dynamic spatial perception, especially under abnormal or emergency conditions. |
| [19] Baek et al. (2022) Underground localization | Studies 3D global localization using mobile LiDAR mapping | Mobile LiDAR mapping | Supports spatial positioning and dynamic mapping for underground operations. |
| [21] Miao et al. (2024) Traffic congestion scheduling | Focuses on congestion scheduling for underground transportation systems | Transportation scheduling | Supports path coordination and traffic conflict control in haulage systems. |
| [22] Essien et al. (2025) Autonomous navigation | Reviews 3D detection systems for autonomous truck navigation in underground mines | 3D detection systems | Supports spatial sensing and route planning for autonomous transport. |
| [23] Bertoni et al. (2022) Operational digital twin | Studies digital twins of operational scsenarios in mining | Digital twin of operations | Supports dynamic space-use modeling and operational scenario simulation. |
| Engineering Issue | Effect on Caving Production | Link with Intelligent Control |
|---|---|---|
| Drawpoint interaction | Changes extraction-zone overlap, compensation behavior, and local draw balance. | Optimizes drawpoint combination, draw sequence, and regional draw intensity. |
| Draw ellipsoid/extraction zone | Controls the boundary of ore-rock movement and the spatial source of drawn material. | Supports ore-flow simulation, digital-twin updating, and extraction-zone prediction. |
| Dilution entry | Introduces waste rock into the drawn material and reduces feed grade stability. | Defines dilution thresholds and draw-termination or draw-adjustment rules. |
| Ore loss | Indicates under-drawing, dead zones, or insufficient spatial utilization. | Supports recovery-oriented draw control and zone-switching decisions. |
| Fragmentation distribution | Affects flowability, LHD loading, hang-up risk, and downstream crushing/grinding energy. | Links image-based fragmentation recognition with secondary breakage and comminution-energy prediction. |
| Hang-ups/blockage | Interrupts continuous ore flow and increases operational disturbance. | Triggers anomaly warning, secondary breakage, or draw-sequence correction. |
| Uneven flow | Causes local over-drawing, under-drawing, unstable output, and ore-pass imbalance. | Supports multi-drawpoint coordinated drawing and flow-state monitoring. |
| Ore-waste mixing | Leads to grade fluctuation and unstable mineral-processing feed. | Connects ore-waste recognition, pre-concentration, and feed-quality control. |
| Indicator | Mining Meaning | Processing Relevance |
|---|---|---|
| Feed-grade variability | Reflects temporal and spatial fluctuation of ore grade caused by draw control and ore-waste mixing. | Affects recovery, separation stability, and reagent control. |
| Dilution ratio | Measures waste-rock mixing into the drawn ore. | Reduces head grade and increases unnecessary processing load. |
| Ore-loss rate | Represents recoverable ore remaining in the caving zone or dead-flow region. | Affects resource recovery and economic performance. |
| Particle-size classes/P80/oversize ratio | Describes fragmentation distribution and large-fragment risk. | Controls crushing demand, grinding load, and throughput stability. |
| Ore hardness/grindability | Reflects resistance to crushing and grinding. | Determines specific comminution energy and product-size control. |
| Ore-waste discrimination accuracy | Evaluates recognition or sorting reliability for mixed material. | Supports pre-concentration and feed-grade stabilization. |
| Specific comminution energy | Energy consumed in crushing and grinding per tonne of feed. | Connects caving fragmentation control with processing energy efficiency. |
| Feed stability index | Composite indicator of grade, particle size, dilution, and material-type fluctuation. | Supports stable plant operation and mining-processing coordination. |
| Reference Research Direction | Main Content | Representative Method/Technology | Relevance and Limitation to This Review |
|---|---|---|---|
| [24] Dai et al. (2022) Ore flow simulation | Studies broken ore flow simulation in block caving mining | Attribute stochastic medium theory | Supports ore-flow characterization in the “ore output” dimension. |
| [59] Silva and Ayres da Silva (2025) Production rate definition | Discusses strategies to define production rate in conceptual projects | Production-rate analysis | Supports production-rate organization but has limited coupling with spatial and energy constraints. |
| [25] Castro et al. (2024) Draw control mechanism | Analyzes design parameters affecting rill swell events in block caving | Parameter analysis | Supports mechanism understanding of draw behavior in caving systems. |
| [26] Gómez et al. (2025) Fine material prediction | Improves fine material prediction in block caving | Cellular automata model | Supports ore-flow evolution analysis and fine-material migration prediction. |
| [30] Saleem et al. (2025) Ventilation energy reduction | Studies energy consumption reduction in underground mine ventilation systems | Energy-saving ventilation | Supports the “energy” dimension, especially ventilation energy reduction. |
| [31] Ihsan et al. (2024) Ventilation on demand | Validates ventilation on demand using neuro-fuzzy models | Neuro-fuzzy model | Supports intelligent ventilation regulation and demand-based airflow control. |
| [33] Sun et al. (2025) Airflow optimization | Optimizes airflow distribution under energy-saving constraints | Airflow optimization | Supports coupled airflow-energy regulation under energy-saving constraints. |
| [34] Yang and Li (2026) Digital twin ventilation control | Develops digital twin-driven prediction and adaptive control for mine ventilation | Digital twin + deep learning | Supports closed-loop energy regulation through digital twin and predictive control. |
| [40] Meng et al. (2025) Ore loss and dilution control | Proposes a new insert drawing technique for sublevel caving | Drawing technique | Supports output quality control and ore loss/dilution reduction. |
| [41] Ullah et al. (2025) Economic-carbon scheduling | Develops a multi-objective model for economic and carbon reduction in underground scheduling | Multi-objective optimization | Links production scheduling with economic and carbon-reduction objectives. |
| [46] Fuenzalida et al. (2024) Fines migration | Quantifies fines migration in block caving mining | Experimental/quantification study | Supports ore-flow evolution and material migration analysis. |
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Yan, F.; Chen, J.; Wang, J.; He, F.; Li, G.; Sun, D.; Wang, H. Time-Space-Quantity-Energy Coupling in Intelligent Caving Mines: A Review of Ore-Flow Control and Mining-Processing Coordination. Minerals 2026, 16, 583. https://doi.org/10.3390/min16060583
Yan F, Chen J, Wang J, He F, Li G, Sun D, Wang H. Time-Space-Quantity-Energy Coupling in Intelligent Caving Mines: A Review of Ore-Flow Control and Mining-Processing Coordination. Minerals. 2026; 16(6):583. https://doi.org/10.3390/min16060583
Chicago/Turabian StyleYan, Fang, Jialei Chen, Jiarui Wang, Feifan He, Guanguan Li, Daoyuan Sun, and Hongwei Wang. 2026. "Time-Space-Quantity-Energy Coupling in Intelligent Caving Mines: A Review of Ore-Flow Control and Mining-Processing Coordination" Minerals 16, no. 6: 583. https://doi.org/10.3390/min16060583
APA StyleYan, F., Chen, J., Wang, J., He, F., Li, G., Sun, D., & Wang, H. (2026). Time-Space-Quantity-Energy Coupling in Intelligent Caving Mines: A Review of Ore-Flow Control and Mining-Processing Coordination. Minerals, 16(6), 583. https://doi.org/10.3390/min16060583

