3.1. Interfacial Modification Characterization
The structure of the synthesized FHB was first analyzed by
1H and
13C nuclear magnetic resonance (NMR, AVANCE NEO 400, Bruker, Karlsruhe, Germany) spectroscopy (solvent: deuterated chloroform; frequency: 400 MHz), as shown in
Figure 2a. A strong singlet at a chemical shift (
δ) of 3.56 ppm (labeled ‘a’) is assigned to the hydrogen atoms of the methoxy groups (–OCH
3) linked to the silicon atom in the FHB molecule. The electronegativity of the oxygen atom causes a deshielding effect on the hydrogen nuclei, while the weak electron-donating character of silicon partially counteracts this deshielding, resulting in a chemical shift slightly lower than that of typical alkoxy groups (usually
δ 3.5–3.8 ppm). The three methoxy groups are chemically equivalent and exhibit no spin-spin coupling with neighboring non-equivalent hydrogen nuclei, resulting in a well-defined singlet. The peak at
δ = 2.11 ppm (b) is attributed to the hydrogen atoms of the fluoroproximate methylene group (–CH
2–CF
2–). The strong electron-withdrawing inductive effect of the fluorine atoms deshields the hydrogen nuclei, causing a downfield shift relative to a typical methylene group. This peak has a coupling constant (
J-value) of 18.4 Hz, primarily resulting from
19F-
1H spin-spin coupling with the adjacent –CF
2– fluorine atoms. The increased length of the fluorocarbon chain and greater steric hindrance weaken this coupling interaction (
J < 20 Hz). The triplet at
δ 1.55 ppm (c) corresponds to the hydrogen atoms of the silaproximate methylene group (–CH
2–Si–). This methylene group is adjacent to a methylene group containing two equivalent hydrogen nuclei, leading to splitting into a triplet with a
J-value of 6.8 Hz, consistent with the characteristic H–H coupling between methylene groups [
25,
26].
Integration of the three signal sets yielded a peak area ratio of approximately 9:2:2, which matches the theoretical ratio of the three types of hydrogen atoms in the FHB molecule (methoxy hydrogens: 9; fluoroproximate methylene hydrogens: 2; silaproximate methylene hydrogens: 2).
In the
13C NMR spectrum (
Figure 2b), the signal at
δ = 77 ppm corresponds to the solvent peak of CDCl
3, which appears as a triplet due to spin-spin coupling with the deuterium nuclei. The multiple peaks in the range of 100–130 ppm are attributed to the carbon atoms in the perfluoroalkyl chain. The strong electron-withdrawing effect and spin-spin coupling from multiple fluorine atoms result in complex splitting patterns for these signals. The singlet at
δ = 51.3 ppm is characteristic of the –O–CH
3 carbon. The electronegativity of the oxygen atom reduces the electron density around this carbon, causing a downfield shift. The peaks at
δ = 25.7 ppm and 0 ppm are assigned to the fluoroproximate and silaproximate carbon atoms, respectively. The carbon atom adjacent to silicon is less influenced by electronegative atoms, resulting in a signal at a higher field (lower
δ value). In conclusion, the
1H and
13C NMR spectra collectively confirm the successful synthesis of FHB and adequately reflect its intended structure (C
17H
13F
25O
3Si, molecular weight: 828 g/mol). The product is thus suitable for subsequent rock-surface modification reactions.
The FHB was slowly hydrolyzed in a weak acidic solution to expose reactive hydroxyl groups. After being injected into the well, it could undergo dehydration-condensation with hydroxyl groups on the rock surface at reservoir temperature, forming stable chemical bonds (
Figure 3a). This process arranged the fluorinated functional groups (R group, refer to –C
2H
4–C
xF
y) on the rock surface, imparting excellent hydrophobic and oleophobic properties. This modification promotes the mobilization of residual oil in pore throats, thereby enhancing oil recovery.
FT-IR was employed to characterize the chemical composition of the fluorinated interfacial modifier FHB and to analyze the functional group distribution on the core surface before and after FHB treatment (
Figure 3b). The spectra were recorded in the wavenumber range of 4000–400 cm
−1. The untreated core sample exhibited a characteristic –OH stretching peak at 3620 cm
−1, indicating the presence of hydroxyl groups on the rock surface, which provided potential reaction sites for FHB. After FHB treatment, the intensity of this –OH peak decreased, indirectly confirming the occurrence of a grafting reaction. Pure FHB solution in its molecular form did not show a significant –OH peak, as hydroxyl groups are exposed only after hydrolysis, enabling the reaction with the core surface. In the FHB spectrum, the peaks observed near 1400 cm
−1 and 1210 cm
−1 are attributed to the asymmetric and symmetric stretching vibrations of –CF
2 groups, respectively, while the stretching peak at 960 cm
−1 corresponds to –CF
3 groups. The untreated core showed a strong Si–O–Si peak at 1050 cm
−1, resulting from the silicate framework of the rock matrix. The high intensity of this peak partially overshadowed the relatively weaker –CF
3 and –CF
2 peaks in the treated core samples.
In conclusion, the FT-IR results not only reflect the successful synthesis of FHB but also reveal clear changes in the surface functional group distribution of the core after modification. The appearance of characteristic fluorocarbon peaks on the treated core surface confirms the successful chemical grafting of FHB onto the rock, leading to an alteration of its surface properties.
To further verify the successful reaction of FHB with the core surface, the samples before and after modification were characterized by XPS.
Figure 4 displays the wide-scan survey spectrum and the high-resolution spectra of O
1s, Si
2p, F
1s, and C
1s for the core samples. The consistent changes in binding energy and peak intensity collectively indicate that FHB was successfully grafted onto the core surface via chemical bonding.
Firstly, no F element signal was detected in the untreated sample, whereas a distinct F
1s characteristic peak appeared at 689.11 eV after FHB modification, providing direct evidence for the successful introduction of FHB and the grafting of the fluorocarbon chain (
Figure 4b). Changes in the O
1s and Si
2p spectra (
Figure 4c,d) further reveal the bonding mechanism. In the unmodified core, the O
1s binding energy was 531.87 eV, primarily attributed to Si–O–Si and surface Si–OH in silicate minerals. After modification, this peak shifted to 532.75 eV, and its intensity significantly decreased, suggesting that the FHB coating produced a shielding effect on the substrate signal and concurrently altered the chemical environment of oxygen. The Si
2p spectrum showed a consistent trend: shifting from 102.72 eV (Si–O–Si) in the unmodified state to 103.54 eV after modification, a positive binding energy shift of 0.82 eV. The shifts in the O and Si signals indicate the formation of new chemical bonds between the sandstone surface and the more electronegative modifier (fluorocarbon chain), leading to a decrease in electron density around the silicon atoms. This further supports the formation of new Si–O–Si covalent bonds, consistent with the expected mechanism of a condensation reaction between the hydrolysate of FHB and the surface silanol (Si–OH) groups of the core.
The changes in the C
1s spectrum are also significant (see
Figure 4e,f). In the unmodified sample, the peaks at 288.04 eV, 293.22 eV, and 296.06 eV originated from partial calcite cement (CaCO
3) filling the intergranular spaces of quartz, mainly exhibiting three main CO
32− peaks and their satellite peaks, while the peak at 284.49 eV was attributed to contaminant C–C/C–H species. After FHB modification, these characteristic mineral peaks almost completely disappeared. Instead, new characteristic peaks for –CF
2– and –CF
3 appeared at 291.97 eV and 294.32 eV, respectively. Furthermore, new peaks associated with –CH
2CH
2– and C–Si bonds from the FHB molecule emerged at 285.21 eV and 286.38 eV [
15,
27]. These results not only confirm the successful grafting of FHB but also indicate that the modification layer is continuous and dense enough to effectively shield the signals from the mineral substrate, forming a stable dual-phobic (hydrophobic/oleophobic) coating on the core surface via chemical bonding. Furthermore, the stable chemical bonding of FHB onto the core surface was corroborated by the static adsorption experiment, which confirmed the formation of a monolayer through chemisorption (see
Appendix A for details). This robust and stable interaction aligns well with the XPS findings, collectively demonstrating the effective and durable grafting of the modifier. Such a strong interfacial association suggests great potential for the long-term stability and enhanced oil recovery performance of the treated core under actual oilfield conditions.
The surface morphology of the rock before and after modification was characterized by scanning electron microscopy (SEM, Quanta 250 FEG, FEI, Hillsboro, OR, USA), and the surface elemental composition was determined using energy-dispersive X-ray spectroscopy (EDS). The core samples were thoroughly cleaned with kerosene, ethanol, and distilled water, followed by drying.
SEM images revealed that the unmodified core surface exhibited a relatively smooth and flat morphology (
Figure 5a). This is primarily attributed to the fact that the sandstone core is mainly composed of hard mineral grains such as quartz (Mohs hardness 7) and feldspar (Mohs hardness 6–6.5). During the sedimentation process, these minerals underwent prolonged hydrodynamic transport and abrasion, leading to the blunting of grain edges and resulting in a smooth surface. After modification with FHB (
Figure 5b), certain changes occurred on the reservoir rock surface, forming micro-nano-scale protrusions. The formation of this structure is likely due to the directional arrangement or aggregation of FHB molecules on the reservoir surface, thereby altering the micro-morphology. It is noteworthy that the formation of this rough surface did not clog the reservoir pores, indicating that the fluorocarbon modifier improved the surface properties while maintaining reservoir permeability and avoiding formation damage. The combination of this developed surface roughness and the intrinsically low surface energy of the fluorocarbon chains collectively contributed to the enhanced hydrophobic and oleophobic properties of the reservoir rock (
Figure 5c).
Subsequently, the surface roughness of the cores before and after modification was quantitatively characterized using a 3D profilometer (UP-2000, Rtec Instruments, San Jose, CA, USA). Before FHB treatment, both core groups were thoroughly polished with 220-grit sandpaper. One group was immersed in formation water, while the other was reacted with the FHB solution. Quantitative analysis results (
Figure 6) showed that the three-dimensional arithmetic mean roughness (Sa) of the unmodified core surface was 25.86 μm. After FHB modification, the average surface roughness increased significantly to 32.73 μm, representing an increase of 26.6%. This indicates that FHB modification effectively constructs a micro-rough structure on the core surface. These micro-nano-scale structures not only avoid significant pore throat blockage—which could cause reservoir damage and reduce production—but also contribute to the excellent hydrophobic and oleophobic properties of the rock surface, thereby serving as one of the mechanisms for enhancing oil recovery.
EDS analysis was performed at corresponding locations on the SEM images to analyze the distribution of FHB on the core surface. For the control group (
Figure 7a), i.e., the core surface without FHB treatment, the surface was primarily composed of O, Ca, Si, and C elements. This composition is attributed to the quartz being the main component of the sandstone sample, with pores filled by cementing materials such as calcite. The detected Al and K elements correspond to clay and feldspar minerals. The presence of S and trace Fe elements may originate from residual petroleum sulfonates and the introduction of iron debris from cutting and grinding tools during sample preparation. After FHB modification (
Figure 7b), not only did the carbon content on the rock surface increase, but a distinct distribution of F element was also detected, confirming the successful attachment of the fluorinated interfacial modifier to the core. This indicates that the fluorocarbon interfacial modifier formed a stable fluorine-containing coating on the core surface, significantly altering its chemical composition.
3.2. Wettability Alteration Performance
To most directly measure the changes in core surface wettability, the contact angles were measured using oilfield formation water and crude oil. Core surfaces were first treated with FHB solutions at a series of concentration gradients (0.005%, 0.01%, 0.05%, 0.1%, 0.2%, and 0.5%, all by mass fraction) at corresponding temperatures to investigate the effect of FHB on core wettability. The resulting water and oil contact angles are shown in
Figure 8 and
Figure 9, respectively. The untreated core exhibited contact angles of 0° for both water and oil. As shown in
Figure 8, the water contact angle increased rapidly with rising FHB concentration. The untreated surface was water-wet, but even at a low treatment concentration (0.01 wt%), the surface became hydrophobic (contact angle > 90°). The contact angle continued to rise sharply with further increases in concentration. When the FHB concentration increased from 0.1 wt% to 0.2 wt%, although the contact angle exceeded 150°, reaching the superhydrophobic range, the rate of increase slowed significantly and showed no further improvement with higher concentration. Comparing different solution preparation and treatment temperatures, the contact angle slightly increased as the temperature rose from room temperature to 70 °C. This can be attributed to the improved alignment and exposure of the hydrophobic fluorocarbon chains on the rock surface at higher temperatures, where better functional group coverage is essential for achieving superior hydrophobic and oleophobic properties [
28].
The oil contact angles of the core samples are shown in
Figure 9. When treated with lower FHB concentrations (0.005–0.05 wt%), although the surface wettability was altered, it remained oil-wet (contact angle < 90°). However, when the treatment concentration was increased to 0.1%, the oil contact angle stabilized at approximately 110° across all tested temperatures, indicating favorable oleophobicity. Further increasing the concentration to 0.2% or 0.5% did not lead to significant improvement in the oleophobic property.
Based on the above results, considering both the wettability alteration effect and practical application costs, a formulation with an FHB solution concentration of 0.1% was selected as the injection solution for further enhanced oil recovery studies. Furthermore, compared to room temperature conditions, the FHB solution stored at reservoir temperature (55 °C) and used to treat the core at this temperature still maintained excellent hydrophobic and oleophobic performances. This demonstrates that the FHB solution possesses good thermal stability, making it suitable for oilfield applications.
Furthermore, thermogravimetric analysis (TGA, TGA/DSC 1, Mettler Toledo, Greifensee, Switzerland) results in
Figure 10, the untreated core sample exhibited a minor mass loss of 0.32% over the entire process. This is likely attributable to the thermal decomposition of calcite cement within the core pores, releasing CO
2. For the FHB-treated core sample, the mass remained essentially stable from 40 °C to approximately 300 °C. As the temperature increased further to 400 °C, a significant mass loss began, resulting in a total mass loss of 6.32%. Analysis of the derivative thermogravimetry (DTG) curve indicated that the maximum decomposition rate occurred at around 432 °C, representing the most intense stage of decomposition. Since significant thermal decomposition of the FHB-modified core powder began only after 320 °C, it demonstrates good thermal stability. Compared to the fluorinated betaine-based surfactant (Surfactant-A) and fluorinated amphoteric surfactant (Surfactant-B) reported in the literature [
12], which start decomposing at 220 °C and 160 °C, respectively, the chemical bonding of FHB to the core surface (via symmetric Si–O–Si bonds) exhibits superior stability. This enhanced stability is expected to contribute to better anti-aging performance, thereby extending the stable production life of the reservoir. For an excellent fluorinated interfacial modifier like FHB, the long-term retention of altered core surface wettability needs further validation through extended aging experiments.
Among various wettability modification methods for EOR, many nanoparticles and surfactants can significantly alter the core surface contact angle in the short term, effectively reducing injection pressure and improving fluid flow [
29]. However, actual oilfield development involves extended cycles, requiring long-term stability of the altered wettability to prevent reversion to the original water-wet or oil-wet state under heated, prolonged exposure to formation water.
To evaluate the anti-aging performance of the FHB solution and the treated cores, samples treated with 0.1 wt% FHB were aged in formation water at 55 °C for 120 days. Water and oil contact angles were measured periodically to monitor wettability stability. As shown in
Figure 11, the hydrophobic property of the treated core decreased only slightly during the 120-day aging period, from 135° to 124°. The oleophobic property declined to 108° by day 80 (from an initial 118°), after which the decrease slowed, and the surface remained non-oil-wet with an oil contact angle of 103° after 120 days. The sustained hydrophobic and oleophobic properties are primarily attributed to the covalent grafting of fluorocarbon chains onto the core surface, as confirmed by FT-IR and XPS analyses. Compared to traditional surfactants and nanoparticles, which rely on electrostatic adsorption, intermolecular forces, or physical adsorption [
30,
31], this chemical anchoring offers superior resistance to long-term flushing by heated formation water, demonstrating promising potential for oilfield applications.
3.3. Influence of Wettability on Capillary Forces
The relationship between wettability and capillary pressure in core pores is often preliminarily evaluated using spontaneous imbibition tests in glass capillary tubes. CT-1, CT-3, and CT-4 represent capillaries with inner diameters of 0.1 mm, 0.3 mm, and 0.4 mm, respectively. The spontaneous imbibition results of these capillaries in water (dyed red) are shown in
Figure 12a. CT-1 demonstrated the strongest water uptake, reaching a height of 38.6 mm, while CT-3 and CT-4 showed sequentially lower heights of 34.9 mm and 19.2 mm, respectively. The oil uptake heights were 42.5 mm, 29.5 mm, and 27.4 mm for CT-1, CT-3, and CT-4, respectively. According to the Young-Laplace equation, the imbibition height is inversely proportional to the capillary radius, which explains the decreasing heights from CT-1 to CT-4.
After cleaning and drying, the capillaries were modified by immersion in an FHB solution and retested (
Figure 12b). Due to the induced hydrophobicity, the meniscus shape changed from concave to flat or slightly convex, leading to a sharp reduction in capillary pressure and a significant decrease in liquid uptake. The final uptake heights for water were reduced to 0.6 mm, 1.1 mm, and 2.0 mm for CT-1, CT-3, and CT-4, respectively. This indicates that wettability alteration has a more pronounced effect on the magnitude and direction of capillary forces in smaller pore throats. For oil imbibition, the height in CT-1 became negligible (almost level with the liquid in the vial), CT-3 reached 6.4 mm, while CT-4 showed only a slight reduction in oleophilicity, with an average decrease of 2.3 mm—within the margin of error. Combined with the previous contact angle results, this confirms that the –CF
2/–CF
3 groups impart stronger hydrophobicity than oleophobicity. In larger capillaries like CT-4 (0.4 mm), the slight change in cos
θ has minimal impact on oil uptake height.
The sharp decline in capillary-driven water uptake after treatment directly demonstrates how FHB reduces capillary resistance in small pore throats—a key mechanism behind the observed injection pressure drop during core flooding, especially in low-permeability formations featuring numerous fine pores. The induced dual-phobicity promotes more uniform fluid advancement, supporting efficient piston-like displacement. It should be noted, however, that smooth, uniform glass capillaries represent an idealized system. Natural rock pores exhibit complex geometry, surface roughness, and mineralogical heterogeneity, which can lead to non-uniform chemical adsorption and more varied fluid behavior. Nevertheless, the capillary model effectively captures the fundamental wettability-mediated mechanism that underlies fluid redistribution at the pore scale.
In summary, the reduction in capillary resistance observed in smaller capillaries after FHB treatment provides a physical basis for decreasing injection pressure in low-permeability reservoirs. The hydrophobic and oleophobic pore surfaces also promote uniform advancement of both injected water and oil, supporting efficient piston-like displacement and effectively suppressing fingering and water channeling.
3.6. Oil Displacement Performance
3.6.1. Core Flooding Tests
Based on the confirmed ability of the FHB system to significantly alter rock surface wettability and oil-water interfacial properties, systematic core flooding experiments were conducted to further validate its oil displacement performance within actual reservoir porous media. Natural low-permeability cores from the Daqing Oilfield (average permeability 8 mD) were used to simulate real reservoir conditions. The water flooding experiments employed a constant injection rate of 0.2 mL/min.
The results (
Figure 15) show that during the primary water flooding stage, the injection pressure first increased and then decreased, reaching a maximum of 0.96 MPa. This pressure decline is primarily attributed to water breakthrough at the production end, establishing a flow channel between the injector and producer. When the water cut exceeded 98%, the primary oil recovery was 42%. Subsequently, after injecting the FHB solution and allowing a 12 h reaction period, a secondary water flood was initiated. A slow, increasing trend in injection pressure was observed, indicating that the injected water was mobilizing residual oil within the pore network. This is mainly due to the FHB modification of the rock interfaces, which promotes the stripping and mobilization of residual oil. Isolated oil droplets coalesce and form continuous oil bank slugs within the pore throats under the drive of the injected water. Combined with oil-water viscosity differences and the Jamin effect, this leads to a slight rise in displacement pressure. The decrease in water cut at the outlet concurrently increased the recovery factor, with the secondary water flood achieving a final recovery of 53%, representing an increase of 11%. These experiments demonstrate that modifying the surface properties of core pores via the fluorinated interfacial modifier is a viable strategy for mobilizing and displacing residual oil, leading to a significant enhancement in recovery.
Results from multiple core flooding experiments using similar cores and a permeability gradient series (
Table 4) indicate that tighter (lower permeability) cores experience a more pronounced reduction in capillary resistance within pore throats due to wettability alteration, resulting in a greater recovery improvement: the average recovery increase for cores CP-1 to CP-4 was 14%. Among cores CP-5 to CP-8, as permeability increased (indicating less dense rock), the recovery improvement gradually decreased from 17% to 11%.
To further simulate heterogeneous reservoir conditions, a parallel core flooding experiment was conducted using two cores with a permeability contrast ratio of 3.4 (a low-permeability core, LP: 12.9 mD; a high-permeability core, HP: 44.2 mD). The results are shown in
Figure 16.
At the equilibrium of the primary water flooding stage, the injection pressure was 0.51 MPa, and the total oil recovery was approximately 48%. After injecting the FHB solution, secondary water flooding yielded an additional 10% increase in total recovery. Specifically, during the primary water flooding, the HP core already achieved a recovery of 55%, primarily because its higher permeability allowed most of the injected water to flow through its dominant flow paths. As injection pressure increased, a small fraction of the injected water began to enter the LP core, gradually increasing its split flow ratio to 21%, resulting in a recovery of only 20% for the LP core. After the FHB solution was injected, alterations in oil-water interfacial properties and core wettability improved the sweep efficiency to some extent during secondary water flooding: the split flow ratio in the LP core increased to a maximum of 29%, and its recovery rose to 31%. The HP core continued to produce oil, reaching a recovery of 66%. The overall final recovery for both cores reached 58%. The contact and diffusion of FHB at the oil-water interface within the LP core contributed to enhancing the sweep efficiency of the injected water.
To achieve even better production performance, combining FHB with gel polymers for conformance control in the HP core could lead to more thorough exploitation of the remaining oil.
3.6.2. Oil Distribution in Displacement Stages
In low-permeability sandstone systems, the bimodal distribution observed in LF-NMR
T2 spectra clearly reflects the heterogeneity of the pore structure (coexistence of micro-fractures and large pores) and the distribution of fluids within them. Cores CP-1 and CP-8 were selected as examples to analyze the oil saturation reduction before and after FHB modification in low-permeability and high-permeability cores, respectively. In these cores, movable oil within the fracture system exhibits a significant long-
T2 relaxation peak, while bound oil stored within the micro-pores of the matrix corresponds to a characteristic short-
T2 peak (as shown in
Figure 17).
Under initial oil-saturated conditions, all pore spaces in the cores are filled with crude oil, resulting in high-intensity LF-NMR signals distributed across a wide range of relaxation times. After the initial conventional water flooding process, the T2 spectra show distinct changes: the signal peaks in the long-T2 regions decrease significantly, and the overall peaks of the spectra shift slightly to the left. This indicates that oil within the large pore channels is effectively displaced and produced, consequently increasing the relative proportion of residual oil trapped in the small pore throats.
Following the injection of the interfacial modifier and subsequent secondary water flooding, T2 spectra responses undergo further alteration: signal intensities decrease markedly in both the long-T2 and short-T2 regions of each spectrum. These results demonstrate that altering the rock surface wettability via FHB effectively enhances the mobilization of residual oil and improves ultimate oil recovery. Furthermore, the significant reduction in the short-T2 region signals indicates that contact angle modification is particularly effective for improving oil recovery in low-permeability reservoirs. By significantly reducing the adhesion resistance of both oil and water phases on the pore walls, FHB not only contributes to reducing injection pressure and enhancing injectivity, thereby expanding the effective sweep volume of injected water, but also serves as the core mechanism leading to the further reduction in signal intensity in the short- T2 regions, which correspond to the domains where residual oil is stored in micro-pore throats.
After integration conversion, the oil distribution results are shown in
Figure 18 (initial oil saturation is set as 100%). In the initial oil-saturated state, the oil content in the 4–20 μm pores of core CP-1 was 62.2%, while that of core CP-8 was 54.7%. No oil signal was detected in pores larger than 20 μm in either core, indicating the selected cores contain virtually no pore throats exceeding 20 μm.
After the primary water flooding, the oil content in the 4–8 μm pores of CP-1 decreased from 42.8% to 26.7%, and the remaining oil in the 8–20 μm pores decreased from 19.4% to 7.6%. The significant reduction in both intervals indicates that most of the oil in these ranges was displaced, with some residual oil remaining trapped in the 4–8 μm pore throats. In core CP-8, the oil in the 8–20 μm pores decreased from 27.0% to 21.7%, and the oil content in the 4–8 μm pores decreased from 27.7% to 23.3%. Due to the oil-water viscosity contrast, the injected water formed preferential flow paths through the larger, well-connected pores, making it difficult to enter other less-connected pores, resulting in a relatively smaller reduction in oil content within the 4–8 μm pores. Furthermore, the displacement efficiency in the micro-pores (0.4–4 μm) was very limited. In core CP-1, the oil content in this interval increased slightly from 34.3% to 36.0%, as the injected water’s sweep pushed some oil from larger pores into smaller throats. In core CP-8, it decreased slightly from 43.3% to 40.0%. Overall, it is evident that a considerable amount of residual oil remained in both cores after initial flooding, necessitating methods to enhance injection efficiency and mobilize this residual oil for further recovery improvement.
After the injection of FHB, oil production at the outlet increased again. Specifically, the oil content in pores larger than 4 μm decreased further: by 8.3% in CP-1 and by 16.2% in CP-8. More importantly, significant displacement of residual oil occurred within the small pores (0.4–4 μm). The oil content in this interval decreased from 36.0% to 23.9% in CP-1, and from 40.0% to 23.3% in CP-8. These LF-NMR results, which directly quantify the distribution of residual oil signals within different pore sizes in the cores, provide clear evidence that FHB, functioning as a chemical agent capable of wettability alteration, IFT reduction, and injectivity improvement, possesses excellent EOR performance.
3.6.3. Oil-Water Flowability Analysis
This study further investigated the impact of altered core pore surface wettability on oil-water flow efficiency. Two low-permeability cores (10 mD each) were used: one served as a control, saturated with formation water and oil, aged, and then water-flooded while displacement parameters were recorded; the other was saturated to a similar initial oil saturation, aged, and flooded using an FHB solution as a preflush. Data from both processes were compared by recording effluent flow rates and displacement pressures, plotting the relative permeability curves for cores before and after modification (
Figure 19;
Kro,
Krw, and
Sw denote oil relative permeability, water relative permeability, and water saturation, respectively).
Results show that in the untreated core, the initial oil saturation was 0.73, declining to a residual oil saturation of 0.40 after water flooding, yielding a recovery rate of 45%. The two-phase flow region occurred at water saturations between 0.27 and 0.60. In the FHB-treated core, oil saturation decreased from 0.75 to 0.31, achieving a recovery rate of 58%, with the two-phase flow region extending from
Sw = 0.25 to 0.69. During water flooding, as water saturation increased, the oil relative permeability decreased slowly initially and then rapidly, while water relative permeability exhibited accelerated growth. This is because oil initially occupied the main flow paths in pore centers; at low water cuts, injected water had limited ability to displace oil in continuous paths. As water saturation rose, water formed continuous channels, displacing oil into smaller pores or isolating it into droplets (Jamin effect), disrupting oil continuity, increasing flow resistance, and causing oil permeability to drop rapidly as water permeability rose [
35].
The FHB-treated core exhibited a broader two-phase flow region, indicating that FHB modification improved wettability, allowing fluids to flow more smoothly and enabling oil and water to coexist and flow over a wider saturation range. This delayed early water breakthrough, sustained oil displacement toward production wells, enhanced recovery, and provided greater operational flexibility for adjusting production strategies (e.g., injection rate or well pattern optimization). In contrast, the untreated core, with its oil-wet surface and high capillary resistance, was difficult to inject into, leaving significant residual oil unmobilized. Additionally, the equal-permeability point (where Kro = Krw) shifted from Sw = 0.455 to 0.555 after FHB treatment, indicating reduced oil-wettability. This delays water breakthrough and slows water cut rise at the producer, which is crucial for maximizing reservoir potential and improving ultimate recovery.
3.6.4. Water Film Thickness Reduction
The flow efficiency of fluids in core pores is often related to the conductivity of the throats. The bound water film on the pore surfaces, which can be micron-scale, not only occupies flow space but also reduces the efficiency of injected water and limits further recovery improvement through adhesive resistance. Therefore, gas flooding was used to preliminarily determine the thickness of the water film inside the pores before and after FHB modification. Two cores were saturated with formation water under vacuum, after which nitrogen was injected at a constant rate to slowly displace the water. The effluent flow rate and displacement pressure were recorded, and the water film thickness was calculated using Equations (5) and (6). The cores were then resaturated with FHB solution, allowed to react sufficiently, and the gas flooding experiment was repeated to compare the results.
As shown in
Table 5, after FHB treatment, the flow of the water phase in the pores was significantly improved. The gas-measured equilibrium permeability of core CF01 increased by 23.2% (from 14.73 mD to 18.15 mD), while that of CF02 increased by 46.0% (from 3.24 mD to 6.00 mD). This is primarily because after FHB modification, the core surface becomes hydrophobic, reducing the adhesive resistance of water in the throats and promoting its mobility. The smaller the pore radius, the greater the impact of reduced capillary resistance; thus, the effect is more pronounced in tighter cores, resulting in a more significant permeability improvement. Furthermore, after FHB modification, the average displacement pressure decreased by 0.06 MPa for CF01 and 0.11 MPa for CF02. As fluid mobility within the pores is enhanced, this manifests as a reduction in displacement pressure at the injection end. Finally, further calculations revealed that the reduction in bound water film thickness is the primary mechanism behind the pressure reduction and injectivity improvement achieved by FHB. By grafting hydrophobic-oleophobic fluorocarbon chains onto the rock surface, FHB reduces the proportion of immobile water in the pore throats: the water film thickness decreased by 31.3% in CF01 and 31.6% in CF02. This enhances flow efficiency during displacement, reduces ineffective water cycling, expands the sweep efficiency of water flooding, and ultimately promotes increased oil recovery.
3.7. Field Application Results and Economic Analysis
Based on laboratory experiments confirming the significant effectiveness of the FHB solution system in improving rock surface properties, reducing oil-water IFT, decreasing bound water film thickness, lowering injection pressure, and enhancing oil recovery, a field trial was conducted in a low-production well in the Daqing Oilfield to further verify its applicability under complex actual reservoir conditions. Utilizing a huff-and-puff alternating injection technique, a 2 wt% FHB solution and formation water were injected cyclically. This process both expands the sweep volume of FHB within the formation and allows for its gradual dilution to lower concentrations, ensuring a balance between controllable material costs and effective performance. It is noteworthy that the 2 wt% concentration was not an arbitrary selection but was determined through integrated analysis of reservoir characteristics—including porosity, permeability, and effective thickness—of the target well group. This engineering design ensured an adequate propagation radius and performance of FHB within the heterogeneous formation. As the solution disperses radially from the wellbore, its concentration decreases gradually, interacting with rock surfaces across a broader range and effectively modifying the wettability of the reservoir.
As shown in
Figure 20, prior to the treatment implemented in November 2024, the well exhibited an average daily oil production of only 3.1 t/d, coupled with a gradually rising water cut that had reached 68.9%. These conditions indicated insufficient economic benefits and a clear declining production trend. Following the company’s plan, a field trial was conducted in November of that year. After injecting 3 m
3 of the FHB solution and displacing it deep into the formation using formation water, the well was shut in for a 2-day reaction period. Subsequent water flooding demonstrated a significant production enhancement effect: the average oil production increased to 4.9 t/d, while the water cut at the production end decreased by 13.4 percentage points (from 68.9% to 55.5%). This improvement has been sustained until June 2025, indicating that FHB’s modification effect on the reservoir and its ability to enhance oil recovery possess practical application value, showing promise for validation in larger-scale field trials to confirm its broader applicability. It is noteworthy that the application of FHB for EOR is limited in ultra-low permeability reservoirs and shale oil reservoirs where conventional water flooding is not feasible. This limitation is inherent to traditional water flooding as well, because the FHB solution requires water as a carrier to facilitate its diffusion within the formation. Under conditions where injection is completely infeasible, FHB cannot exert its modifying effect on the formation.
It is recognized that perfluorinated compounds (PFCs) are persistent organic pollutants, and their environmental impact requires careful evaluation. In this pilot trial, based on the demonstrated stability and anti-aging properties of the FHB-treated rock, it is anticipated that the majority of the injected FHB will be immobilized onto the rock surface through chemisorption, leading to a progressive decrease in its concentration in the formation water. For future large-scale applications, a comprehensive monitoring program would be essential. This would include systematic sampling and analysis of fluorine content in produced water to track potential environmental release. Additionally, implementation of a closed-loop management strategy, where produced water is reinjected into the formation, would be crucial to minimize environmental discharge. Although the current field trial received approval from the operating company’s experts, the principles of green and sustainable development remain central to our ongoing research. Future studies in fluorinated chemistry for enhanced oil recovery will explicitly incorporate comprehensive environmental safety assessments as a core component of the evaluation process.
Given that the synthesis process for the perfluorinated compounds used in this study involves higher costs compared to traditional ionic surfactants, a preliminary economic assessment (considering only material costs) of mature EOR technologies was conducted alongside this field trial. As seen in
Table 6, the market price of fluorocarbon FHB is approximately 2000 k RMB/t. The injected FHB solution concentration was 2%, injected alternately with formation water. The single-well cost for using 3 tons of FHB is about 120 k RMB. For comparison, the typical dosage range for petroleum sulfonate is 0.25–0.5% [
36]. With an injection volume of 200 tons and a market price of 120 k RMB/t, the single-well injection cost for petroleum sulfonate would be approximately 60–120 k RMB. Hydrophobically associating HPAM polymers require larger injection volumes depending on the specific conditions. Assuming an injection volume of 600 tons of a 1600 mg/L polymer solution [
37] and a market price of 30 k RMB/t, the single-well cost would be approximately 28.8 k RMB. For hydrophobic nano-silica, with an injection volume of 200 tons and a required concentration of 0.1–0.5% [
38], the single-well cost ranges from 60 k to 600 k RMB. Although the material cost of FHB is higher than that of polymers, it is lower than that of sulfonate surfactants or hydrophobic nanoparticles, making the overall expenditure controllable. Furthermore, FHB does not face issues like thermal degradation associated with polymers or dispersion stability problems common with nanoparticles. Based on laboratory experiments and field trial data, FHB demonstrates good anti-aging performance and sustains production enhancement for an extended period without the need for repeated chemical replenishment, thereby saving costs associated with repeated well shutdowns for treatments. With longer-term observation, its comprehensive cost may potentially be lower than other EOR techniques.