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Article

Techno-Economic Assessment of Molten Salt-Based Concentrated Solar Power: Case Study of Linear Fresnel Reflector with a Fossil Fuel Backup under Saudi Arabia’s Climate Conditions

1
Energy 2050, Department of Mechanical Engineering, Faculty of Engineering, The University of Sheffield, Sheffield S3 7RD, UK
2
Department of Mechanical Engineering, Faculty of Engineering, Najran University, King Abdulaziz Road, Najran P.O. Box 1988, Saudi Arabia
3
School of Engineering, University of Hull, Hull HU6 7RX, UK
4
Energy 2050, Translational Energy Research Centre (TERC), Department of Mechanical Engineering, Faculty of Engineering, The University of Sheffield, Sheffield S3 7RD, UK
*
Author to whom correspondence should be addressed.
Energies 2024, 17(11), 2719; https://doi.org/10.3390/en17112719
Submission received: 14 March 2024 / Revised: 25 May 2024 / Accepted: 28 May 2024 / Published: 3 June 2024
(This article belongs to the Collection Renewable Energy and Energy Storage Systems)

Abstract

:
Concentrated solar power (CSP) has gained traction for generating electricity at high capacity and meeting base-load energy demands in the energy mix market in a cost-effective manner. The linear Fresnel reflector (LFR) is valued for its cost-effectiveness, reduced capital and operational expenses, and limited land impact compared to alternatives such as the parabolic trough collector (PTC). To this end, the aim of this study is to optimize the operational parameters, such as the solar multiple (SM), thermal energy storage (TES), and fossil fuel (FF) backup system, in LFR power plants using molten salt as a heat transfer fluid (HTF). A 50 MW LFR power plant in Duba, Saudi Arabia, serves as a case study, with a Direct Normal Irradiance (DNI) above 2500 kWh/m2. About 600 SM-TES configurations are analyzed with the aim of minimizing the levelized cost of electricity (LCOE). The analysis shows that a solar-only plant can achieve a low LCOE of 11.92 ¢/kWh with a capacity factor (CF) up to 36%, generating around 131 GWh/y. By utilizing a TES system, the SM of 3.5 and a 15 h duration TES provides the optimum integration by increasing the annual energy generation (AEG) to 337 GWh, lowering the LCOE to 9.24 ¢/kWh, and boosting the CF to 86%. The techno-economic optimization reveals the superiority of the LFR with substantial TES over solar-only systems, exhibiting a 300% increase in annual energy output and a 20% reduction in LCOE. Additionally, employing the FF backup system at 64% of the turbine’s rated capacity boosts AEG by 17%, accompanied by a 5% LCOE reduction. However, this enhancement comes with a trade-off, involving burning a substantial amount of natural gas (503,429 MMBtu), leading to greenhouse gas emissions totaling 14,185 tonnes CO₂ eq. This comprehensive analysis is a first-of-a-kind study and provides insights into the optimal designs of LFR power plants and addresses thermal, economic, and environmental considerations of utilizing molten salt with a large TES system as well as employing natural gas backup. The outcomes of the research address a wide audience including academics, operators, and policy makers.

1. Background

Researchers are exploring lowering the cost of clean-energy-generated power to accelerate the transition to renewable energy [1,2,3,4]. Between 2010 and 2021, utility-scale solar PV projects experienced a global weighted average LCOE fall of 88%, outpacing reductions in onshore wind, offshore wind, and CSP (by about 68%) [5]. In 2021, the cost of electricity generated by CSP plants dropped to less than 0.1 $/kWh [6]. Until 2021, operational CSP plants have a cumulative capacity of around 6.7 GW [7]. The PTC is the most mature, with 76.6%, followed by the SPT and LFR (only around 8%) [8].
The LFR is a cost-reduction alternative for the parabolic trough collector in CSP due to its simpler design [9]. It has minimal capital and maintenance costs, low materials demand, and minimal land usage [10]. The LFR offers sufficient thermodynamic performance while avoiding economic and technological challenges, such as ground preparation and tower heights [11]. However, it has several thermodynamic drawbacks, including lower optical and conversion efficiencies, lower output steam temperatures, high cosine losses, and a lower concentration ratio compared to other CSP types [10,11,12,13]. Since the SF’s outlet temperature is relatively low compared to the point focusing technique, the LFR is known as a suitable option for direct steam generation; however, recently, it has exhibited a promising capacity to utilize different HTF to produce steam indirectly at higher temperatures [14,15,16,17].

1.1. Molten Salt

The utilization of molten salt (MS) in conjunction with the LFR approach has been demonstrated as an effective option for achieving an optical efficiency of up to 55% [14]. The LFR is known as a form of CSP that generates medium-temperature steam up to 400 °C, but thanks to the molten salt characteristics, it could reach as high as 565 °C in certain conditions [15,18]. There are several types of MS and the most suitable types that are utilized in LFR applications due to their highest working temperatures are Hitec Solar Salt ( 60 %   N A N O 3 + 40 %   K N O 3 ) , Hitec 7 %   N A N O 3 + 53 %   K N O 3 + 40 %   N a N O 2 , and 7 %   N A O 3 + 45 %   K N O 3 + 48 %   C a ( N O 3 ) 2 [18,19,20]. Hitec Solar Salt was chosen in this investigation due to its capacity to reach temperatures of up to about 600 °C [18]. Additionally, Hitec and Hitec XL fail to offer the same outstanding thermal stability as Solar Salt, while having lower freezing points [21].

1.2. Thermal Energy Storage

The solar field is a significant expense in CSP power plants, accounting for approximately 35–50% of the total costs [22,23]. The expenses of the SF include various components of the LFR system, along with land expenditures, site enhancements, and labor. Considering the low capital cost of solar fields in LFR technology, TES can be used to increase the overall power plant performance [24]. Integrating thermal energy storage with concentrated solar power technologies improves system stability and maximizes production at high loads [25]. Despite the fact that the TES may incur charges when power generation exceeds demand, it is being regarded by numerous researchers as a technology with high costs [26]. Hence, according to the findings of the study [27], it has been suggested that a smaller thermal energy storage (TES) size may result in the lowest LCOE for LFR technology. However, recently, the new under-structure projects are using two-indirect MS storage tanks with bigger sizes [28]. The TES exhibits promising potential for surpassing other storage methods due to its superior efficiency and its occurrence prior to the conversion of mechanical and electrical energy. As a result, TES has recently been used on the latest commercial power plants because of its ability to obtain a higher CF of the LFR power plants. In 2022, worldwide operational projects utilized about 10 GW of the larger TES [7]. The TES becomes a crucial subsystem component of CSP, with molten salt predicted to be used in 67% of the CSP projects and just 30% of the power plants without storage [7]. Nonetheless, the primary challenges associated with thermal energy storage revolve around capital investment and storage capacity [9]. Other researchers argued that the implementation of a hybrid system, which incorporates suitable energy storage facilities, has resulted in a notable reduction in the overall cost associated with the increase in energy production [29]. This technical improvement has the potential to reduce the LCOE [30]. Thus, it is imperative to optimize the optimal size of the TES system and the necessary SF area.

1.3. Solar Multiple Thermal Energy Storage Parametric Analysis

Researchers use the solar multiple term, which is the ratio of thermal power generated via the SF at the design point to the thermal power required by the Power Block (PB) [31]. For instance, Montes et al. [31] optimized the SM of a solar-only PTC power plant by using five-year average monthly metrological data at a location in Spain and concluded that the optimum SM value of 1.16 can operate the power cycle with the lowest LCOE. Sultan et al. [32] investigated different design configurations for PTCs and concluded that the value of 3.3 SM and 15 h of thermal energy storage produce electricity at the lowest cost. Similarly, Alfailakawi et al. [33] investigated the impact of aerosol on the size of the solar field and the TES to determine the optimal layout to achieve the lowest LCOE and discovered that the 3.2 SM and 16 h of storage produce electricity for only 12.87 ( ¢ / k W h ) .
Regarding the LFR, an examination of a 50 MW LFR power plant in Spain that uses water as the heat transfer fluid, for instance, showed that its optimal design has a larger solar field (SM = 2) with a 2 h TES and 1.7 SM in the case of the absence of thermal energy storage [27]. Mihoub, Sofiane [23] presented a comparative analysis of a 50 MW LFR in different locations in Algeria for multiple cases from the solar-field-only case to a combined design of the solar field, TES, and the fossil fuel backup system, and that the molten-salt LFR plant with 25% of BS and 6 h of TES is the optimum solution. In this analysis, an annual thermal investigation of up to 18 h of the thermal storage capacity with a solar field range of up to 4 coupled with a fossil fuel back up system to reach the highest possible thermal performance and the lowest LCOE.

2. Aim and Objectives

This study aims to validate the capability of molten salt in efficiently operating the LFR solar field, particularly with a large TES, to produce cost-effective electricity. The primary goal is to find optimal configurations for SM and TES capacities while integrating a fossil fuel backup system to maximize thermal performance. Additionally, this study seeks to minimize energy production costs associated with the LFR power plant, ensuring continuous operational functionality. Insights into utilizing molten salt with a large TES system and incorporating natural gas backup, particularly in climates with low water availability and extremely high DNI values (>2500 kWh/m2), are essential components of the aim. The primary objectives of this analysis are as follows:
  • Determine optimal SM and TES sizes for the efficient operation of the LFR solar field;
  • Integrate a fossil fuel backup system to enhance thermal performance and assess its impact on overall energy production;
  • Conduct a detailed investigation into the annual and daily thermal performance of the LFR power plant under varying conditions;
  • Minimize energy production costs associated with the LFR power plant while ensuring continuous operational functionality;
  • Provide multiple optimum configurations for the solar field, TES, and FF backup sizes to achieve the lowest LCOE and highest thermal performance;
  • Offer deeper insights into the utilization of molten salt with a large TES system and the use of a natural gas backup, particularly in climates with specific environmental and meteorological characteristics.
These objectives collectively contribute to a comprehensive understanding of the efficient operation, economic viability, and environmental impact of LFR power plants, specifically focusing on the integration of molten salt, TES, and FF backup systems.

3. Material and Methods

The majority of CSP facilities typically have a capacity of 50 MW. This emphasizes the significance of medium-sized turbine capacity in CSP plants and highlights the expertise of leading countries such as Spain, the United States, and China, which have extensive experience in deploying multiple CSP installations [8,14,34,35]. The commercial deployment of LFR technology is currently limited compared to PTC. LFR plants are presently undergoing construction, development, or are currently offline. Table 1 presents a comprehensive compilation of major commercially operating LFR power plants across various regions worldwide [9,10,27,28,35,36,37].
Table 1 clearly shows that the majority of operational power plants use water as the heat transfer fluid, with just two employing molten salt. Furthermore, most of them lack TES or have very limited storage (1–3 h). Currently, only two power plants in the world employ molten salt as a thermal storage medium, with a storage capacity of more than 12 h, and both are in China [38]. The power plant under consideration and validation in this study is the Dacheng Dunhuang power plant, with a capacity of 50 MW. Notably, this power plant is equipped with a thermal energy storage system capable of storing thermal energy for a duration of 13 h [39].

3.1. Geographical Location for the Analysis

Saudi Arabia utilizes more than 3 million barrels per day (mbbl/d) of its daily oil production, that is around 12 mbbl/d, for only domestic power generation [38,39]. Recently, the government of Saudi Arabia launched an ambitious goal, “Vision 2030”, which targets a total instalment of 54 GW of renewables by 2030 [40,41]. CSP accounts for the largest share of renewables’ planned installation of 25 GW while the present installed CSP capacity is just 93 MW [42]. The country has an abundant source of solar radiation; thus, the yearly average DNI value can reach more than 2800 k W h / m 2 / y e a r in the north-western region as seen in Figure 1. Furthermore, it has been suggested in [9] that European nations may potentially engage in the importation of energy produced with CSP from the Middle East and North Africa (MENA) region in the foreseeable future. The case study was conducted in the arid area of the Tabuk region, namely in the city of Duba, Saudi Arabia.
The DNI is the major factor for CSP design and is described as the radiation received at an incident angle from the sun, and it was measured with Pyrheliometers [44]. The highest DNI occurs in these countries because of cloudless weather. The northwest region has one of the highest DNI values in the world at about 9 9.5   k W h / m 2 / d a y in the Tabuk region particularly [45]. It is worth mentioning that obtaining accurate DNI data is vital because it has a huge impact on the simulation. Many researchers have investigated the DNI accuracy and found that the DNI uncertainty rate could reach up to 15% [44]. Purohit suggested using long term hourly DNI data to simulate the large CSP projects [46]. Additionally, the ambient air temperature has a considerable effect on the thermal performance of the power plant since it impacts the TES and the cooling system of the CSP [47,48]. Site adaptability and land availability are also crucial considerations for any CSP projects, since CSP is less malleable than PV [46].
The high DNI leads to a higher concentration ratio and, ultimately, a higher CF of the power plant, allowing for greater thermal efficiency [49]. For commercial applications, it is recommended that the DNI value falls within the range of 2000 to 2800 kWh/m2/year for CSP installations [50]. Nevertheless, this study specifically targets locations boasting the highest DNI, exceeding 2500 kWh/m2. As an exemplification of a very-high DNI location, this study is carried out at the city of Duba, situated in the northwest region of Saudi Arabia, at geographical coordinates 27°44′55.0″ N 35°27′08.6″ E. The region has a significant installation known as the Integration Solar Combined Cycle (ISSC) Duba-1 power plant, which possesses a massive capacity of 550 MW. Notably, within this power plant, 50 MW are generated specifically via the PTC power plant [10]. The meteorological conditions utilized in this study are derived from METEONMRM, a comprehensive dataset comprising over a decade of satellite data. To ensure accuracy and representativeness, an hourly Typical Meteorological Year (TMY) file is employed [51].

3.2. Off-Design Model Description

The LFR power plant is composed of three primary components: the solar field, which mainly includes the collector and absorber, the thermal energy storage system, and the power block, as illustrated in Figure 2.
For the cooling system, the implementation of a wet cooling system indeed yields a modest enhancement in energy production; however, it concurrently leads to an escalation in water consumption, consequently resulting in increased expenses. [52]. Moreover, the dry (air) cooling may result in higher capital expenditure (CAPEX) and a slight reduction in LFR power output [48]. Nevertheless, it remains a suitable choice for regions with arid climates and ample water resources [52]. Additionally, utilizing a dry cooling system leads to an 80% reduction in the water life cycle consumption [53]. Therefore, dry cooling is used in this analysis for the LFR power plant. Table 2 includes the most important technical parameters for the modeled LFR power plant [23,54,55,56,57].
For the solar field, the compact linear Fresnel reflector (CLFR) represents the cutting-edge technology that has been meticulously engineered by various manufacturers, including Novatec (Karlsruhe, Germany) [58]. It has been observed that this advanced design has the potential to generate a thermal output of approximately 537 W / m 2 , as per the specifications of an alternative solar field configuration [30]. The present study involves a comprehensive examination of the Nova-1 collector, a solar energy device manufactured by Novatec [58]. Novatec solar plant, a prominent company, has gained recognition for its utilization of the DSG technique [55]. However, in the past ten years, this technology has been limited in terms of its extensive thermal storage capabilities on a large scale [59]. Nevertheless, the latest version of the Super-Nova collector loop employed by Novatec solar plant incorporates vacuum receiver tubes that are equipped with a secondary reflector [30]. Consequently, this enhancement enables the generation of steam temperatures that reach as high as 520 °C [58,59].
Various types of receivers can be interconnected to create a hybrid-receiver in a solar field, based on the desired output temperature and the objective of cost reduction [60,61]. Montes et al. [60] conducted an analysis on the optimal integration of evacuated and non-evacuated tubes in a hybrid loop, focusing on thermal and economic considerations [60]. It was assumed that non-evacuated tubes have lower CAPEX and operational expenditure (OPEX) costs, and the findings suggest that this configuration could be advantageous in industrial applications, particularly when operating temperatures are not as high as those in power plants. This comprehensive research examines the potential of the Advance receiver (SCHOTT PTR 70) in facilitating the next technological advancement in CSP systems [57]. Specifically, it focuses on the use of MS as a HTF, capable of functioning at temperatures reaching up to 550 °C [57,62].

3.3. Mathematical Description

3.3.1. Simulation Tool

The System Advisor Model (SAM) was developed and released by the National Renewable Energy Laboratory (NREL) of the United States Department of Energy (DOE) [63]. The NREL cooperated with the Novatec Solar manufacturer to examine and validate the DSG-LFR for three different configurations: recirculated baseline, re-circulated with an extra super heater module, and once-through [47]. The model shows a great capability of predicting the annual power plant performance for all three configurations. Moreover, the SAM has remarkable potential in modeling indirect steam generation with thermal energy storage [64]. Additionally, it is considered to have well-developed models for thermal storage and heat losses [65]. The SAM software (2021.12.2) is among a limited number of simulation tools that possess the capability to assess both the overall technical and economic performance, contingent upon the performance of individual subsystems [65]. The temporal resolution of the weather file data, which can be either hourly or sub-hourly, determines the simulation time-step [63]. Finally, the SAM is one of the effective simulation tools which provides techno-economic analysis for large scale plants for not only CSP, but for most renewable-energy technologies [66].

3.3.2. Incident Angel Modifier Method

The concept of the incident angel modifier (IAM) is that the performance of the LFR is expressed in a fourth order polynomial which can calculate the optical efficiency reduction that is caused by the deviation of the incident irradiation angle in both the transversal (T) and longitudinal (L) plane. A case study [15] concluded that the longitudinal incident angle has a greater influence on the LFR than the transversal incident angle. In another study [67], the simple analytical model has been validated against other models and commercial collectors specifications and has been found that the model predicts the IAMs in an accurate way with the deviation up to only 5%. It is worth mentioning that using the factorized IAM will generally predict the annual performance of up to 5% of the real energy production because of the high error when the range of the incident angle is high [68]. Additionally, compared to the heat losses, LFR optical losses have a greater effect on the performance [69].
To begin with, the optical efficiency, η o p t , can be calculated by multiplying the losses in the transversal and the longitudinal directions,   K   θ L , θ T , by the maximum optical efficiency, η o p t , M a x , as described in Equation (1):
η o p t θ L , θ T =   K   θ L , θ T · η o p t , M a x
where K   θ L , θ T signifies the longitudinal and transversal coefficient of incidence angle modifier. Equation (1) is developed to calculate the IAM coefficient in the longitudinal plane, K L θ L , as is demonstrated in Equation (2) [70]:
K L θ L = c o s θ L F L · 1 + ( w 4 . F ) 2 · s i n θ L
where F is the collector focal distance, L is the collector length, and w is the distance between the centers of the last collectors on the right and on the left.
On the other hand, the total optical losses in the transversal direction, K T θ T , can be calculated with Equation (3) [70]
K T θ T = c o s θ T 2 w / 4 F + F 2 + ( w / 4 ) 2   s i n θ T 2                                                                     θ T < θ T , C r i t [ c o s θ T 2 w / 4 F + F 2 + ( w / 4 ) 2   s i n θ T 2 ] .   D w W o . c o s θ T cos θ T + φ m 2   θ T θ T , C r i t
where   D w is the distance between the two collectors’ centers, W o is the width of one collector, and φ m is the mean value of the angle φ i that represents the shading area for different collectors.
Similarly, the SAM deploys a fourth order polynomial in terms of transversal and longitudinal incident angles to predict the optical losses in both planes with both Equations (4) and (5).
I A M T = C 0 + C 1 · θ T + C 2 θ T 2 + C 3 θ T 3 + C 4 θ T 4
I A M L = C 0 + C 1 · θ L + C 2 θ L 2 + C 3 θ L 3 + C 4 θ L 4
where θ L is the longitudinal incident angle, θ T is the transversal incident angle, and the constants C 0 4 are numerical quantities as seen in Table 3 [27].
By employing the polynomial, which varies in accordance with both angles, at each time step, it can predict effectively, calculate the optical losses, and hence simulate the annual performance of the plant.

3.3.3. Technical Performance Model

First, the economic calculation requires the solar field size and total land area, as the latter comprises the overall site preparation costs, in addition to the SF cost. Importantly, the solar field area is expressed as the solar multiple, which is the ratio of the thermal power provided by the SF, Q ˙ s f , under the design condition, S M d e s , to the power required by the turbine, Q ˙ P b , as shown in Equation (6) [31]:
S M d e s = Q ˙ s f Q ˙ P b d e s i g n   c o n d i t i o n s
For instance, when the SM is equal to 1, the mirror aperture area can satisfy the power cycle’s thermal design output, i.e., the SF’s thermal output can drive the turbine at its rated capacity.
The optical efficiency, in general, is defined as shown in Equation (7):
η o p t = E R , t h e r m a l A r e a A c t u a l   A p e r t u r e  
where E R , t h e r m a l is the solar field’s received thermal energy. However, the total optical efficiency includes several other efficiencies in the solar field. Therefore, the useful thermal received by the solar field may be described by several critical factors. Thus, the incident thermal heat on the solar field, Q ˙ i n c , in terms of the IAM can be described as in Equation (8):
Q ˙ i n c = η 0 .   I A M . A S F .   D N I
For the design stage, the IAM estimated to 1 and the optical efficiency is around 0.6 [71]. Subsequently, the thermal power produced by the solar field can be calculated with Equation (9) [27]:
Q ˙ S F = Q ˙ i n c Q ˙ l o s s Q ˙ p i p e s
where Q ˙ l o s s is the heat losses for the collector and receiver, and Q ˙ p i p e s is the heat losses in the pipes. The heat losses through the pipes, for a specific absorber type, can be calculated using Equation (10), a third order polynomial [62], as follows:
Q ˙ l o s s = a 1 ( T a v e T a m b ) 3 + a 2 ( T a v e T a m b ) 2 + a 3 ( T a v e T a m b )
where the coefficients of PR70 Schott Advanced, developed by NREL, are a 1 = 6.779 . 10 6 W / K 3 ,   a 2 = 0.001823 W / K 2 , and a 3 = 0.3207 W / K .   T a v e and T a m b are the fluid average temperature in the SF and the ambient air temperature, respectively.
Finally, the total loop conversion efficiency is defined by the aggregate collector efficiency, η a c , and the receiver efficiency, η a r , multiplied by the receiver heat loss efficiency, Q ˙ r , l o s s , as indicated in Equation (11):
η l o o p = η a c .   η a r .   Q ˙ r , l o s s
After accounting for the efficiencies and losses of the SF, the useful thermal energy produced by the field may power the turbine and charge the thermal energy storage.

3.3.4. Thermal Energy Storage System

The main components of the TES subsection are the storage tank, HTF, storage media, heat exchanger, pumps, and the insulation. The TES system is composed of cold and hot unpressurised cylindrical tanks, each equipped with pumps, insulation, and sensors [72]. During this study, the geometry and thermodynamic parameters of the TES system vary.
The size of the TES is indicated in terms of the number of full load hours ( t f u l l   l o a d ) and, firstly, the storage volume, V T E S , can be expressed as in Equation (12):
V T E S = C   .   1 × e 6 .   3600 ρ H T F .   c H T F .   1000 . μ h x . ( T s f , o u t T h x , h o t T s f , i n T h x , c o l d )
where C is the TES thermal capacity, ρ H T F   is the fluid density, c H T F is the specific heat of the used fluid, μ h x   is the heat exchanger derate, T s f is the inlet and outlet solar field temperatures, and T h x , is the hot and cold temperatures of the heat exchanger.
To calculate the thermal capacity of the TES, the efficiency of the TES and design work of the pump at the design conditions is required. It can be described with Equation (13):
C = W ˙ d e s , g r o s s η d e s × t f u l l   l o a d
where W ˙ d e s , g r o s s is the design gross work of the pump (generally 0.85) [26], and η d e s is the thermal efficiency of the TES at the design condition.
Additionally, the diameter of the tank can be determined using Equation (14):
D t a n k = 2 × V T E S h t a n k .   π   .   N p a i r s  
where h t a n k is the tank height and N p a i r s   is the number of tank pairs. In this analysis, 1 pair of tanks is utilized.
Finally, the TES heat losses, h l T E S , are equivalent to the product of the total interacting cylindrical tank area, number of tank pairs, the temperature difference of the TES, on average, with ambient air, and the heat loss coefficient for the tanks C h l , t a n k , which is indicated in Equation (15):
h l T E S =   h t a n k   .   π   .   D t a n k + π   .   D t a n k 2 2 .   N p a i r s   .   T T E S , a v e T a m b i e n t .   C h l , t a n k

3.3.5. Economic Analysis

The net discounted cost to develop and run a power project divided by the total amount of electricity generated over the project’s lifetime is known as the “LCOE”, which is a measure of comparative power generation costs for different renewable technologies [2]. In addition to the atmospheric and the technical key parameters, the economic parameters such as the LCOE, the NPV, and the payback period are significant in any techno-economic assessment to evaluate the feasibility of the investigated technology. Table 4 indicates CAPEX, OPEX, and major financial parameters for an LFR power plant [56,73,74,75].
The main economic indicator in this analysis is the LCOE which can be calculated with Equation (16) [76]:
L C O E = n = 0 N C n ( 1 + r ) n n = 0 N E n ( 1 + r ) n
where N is the project’s lifetime, n represents the year of the calculation, C n is total cost for year n , r stands for the real discount rate, and E n is the energy generated in a specific year.
Additionally, the other important consideration in evaluating a CSP power plant’s economic viability is its Net Present Value (NPV), which is shown in Equation (17) [34]:
N P V = y = 1 N A n n u a l   c o s t s ( 1 + r ) y
The Internal Rate of Return (IRR) can be an additional economic indicator for evaluating the project which can be calculated with Equation (18) [3].
  t = 0 n R e v e n u e c o s t s ( 1 + I R R ) P r o j e c t   L i f e t i m e = 0
Various mathematical descriptions of all the financial indicators may be calculated depending on the type of investment or the requirement to assess the projects. After demonstration of the techno-economic methodology, the outcomes of the assessment are shown in the results section.

3.3.6. Environmental Analysis

In this section, the most crucial environmental parameters are analyzed, and these are the land use, annual water consumption, and GHG emissions. The solar-only configuration, SF coupled with a large TES, and with/without FF backup system scenarios are examined. All the GHG emission factors are indicated in Table 5, which includes all the emissions from the subsections of the LFR power plant [23,53,77].
Land usage fluctuates across the assessment as the SM changes, with a single loop aperture necessitating 7524.8 m 2 , serving as the basis for determining the overall land requirement. Furthermore, to address water usage concerns, a dry condenser is chosen which is suitable for arid regions facing water scarcity. However, the maintenance process involves cleaning collectors, which consume 0.02 L / m 2 of the aperture area and require 120 washes annually [52].

4. Result and Discussion

4.1. Model Validation

The validation process is carried out in two stages. Since this analysis focuses on the molten-salt LFR technology with a large TES, the first validation step is conducted against the Chinese Dacheng Dunhuang power plant data, as indicated in Table 2. This power plant is the only operational facility of its kind globally, utilizing molten salt in both HTF and TES, with a nominal capacity of 50 MW. The power plant was initially put into operation in 2019; therefore, it has only been running for a few years [42]. The simulated model in SAM exhibits a sufficient agreement with the techno-economic performance and the provided data profile, as seen in Table 6 [78].
The simulated model shows good agreement with the actual power plant. The maximum deviation between both is only 2% for the LCOE. Since the actual power plant lacks some technical data, a further step in the validation is performed against the published data to validate the LFR power plant without a TES system, increasing the confidence in the developed model. The summary of both models’ results is provided in Table 7.
The models demonstrate good agreement, with a maximum variance of 5% for the solar thermal power of the SF. Therefore, the purpose of this study can confidently be completed after establishing the agreement in both validation processes.

4.2. Techno-Economic Performance

Maximizing the AEG depends on factors such as the SF area and the TES’s full load hours, but it is associated with an increase in CAPEX. In this study, a parametric analysis is conducted to find the optimal configuration of the SM (with ranges from 1 to 4) and the TES (with a range of 0 to 18 h) in order to achieve the lowest LCOE. Before beginning the parametric analysis, a preliminary simulation of an LFR power plant without and with a large TES is performed to demonstrate the impact of installing storage on the overall power plant performance. Table 8 summarizes the key techno-economic indicators for the LFR with (maximum range 18 h) and without (zero hours) thermal energy storage.
It is clear from Table 8 that installing huge TES increases the technical performance of the LFR plant by about 170% in the yearly amount of energy; however, it also increases the costs by about 130%. Figure 3 clearly illustrates how the utilization of a large TES significantly increases the monthly energy production.
The large TES can supply at least 17 GWh per month throughout the year, but the LFR plant without storage could never deliver 15 GWh per month, even during the summer when the DNI is at its peak. During the summer months, the massive TES can generate approximately 35 GWh per month, but the power plant without the TES can only supply 1/3 of that amount of energy. Additionally, the electricity production for the system with TES produces electricity in the winter months more than the LFR without storage even during its highest capacity in summer. Clearly, this increase in annual energy output comes at a cost in the SF and TES expenditures.
Both simulated models (with and without TES) have been analyzed and compared technically and economically with published data of two power plants in Spain and Algeria [23,27]. A summary of the comparison is summarized in Table 9.
The 50 MW LFR power plants with zero hours TES in Saudi Arabia and Spain produced results that were comparatively similar because the only factor affecting the annual performance is the size of the SF. However, the value of the DNI in Duba is greater than the one in Spain, which contributes to the production of more energy at a lower cost. It is noteworthy to mention that a greater DNI value necessitates a smaller solar field, as the thermal energy generated by the solar field is sufficient to power the turbine at its rated capacity. More annual energy generation results in a higher capacity factor, thus leading to a reduction in the electricity costs. In contrast, the LFR plant located in Algeria operates with an FF backup system but still generates electricity at a mere 54 percent of its rated capacity. In contrast, the Duba plant operates at approximately 89 percent of its capacity, owing to the larger TES size of 18 h in the latter scenario. It is worth noting that this increase in the energy output and the size of the TES necessitates an increase in land use of 417 acres, compared to merely 319 acres for Algeria’s power plant. Moreover, from an economic standpoint, the power plants in Duba incur costs of $512 million, whereas the power plant in Algeria is significantly less expensive, at approximately $319 million. Certainly, all these techno-economic criteria fluctuate based on a variety of factors, including site-specific metrological data and the power plant’s decision-makers’ aims. For this reason, it is imperative that these factors—which are parametrically analyzed in the next section—be examined for a particular geographic region.

4.3. Thermal Energy Storage and Solar Multiple Optimization

The SAM is utilized to conduct a parametric analysis on the power plant, with a specific emphasis on influential factors such as solar multiple and storage duration. This investigation aims to comprehend the impact of these variables on both the total power generation of the plant and the LCOE [79]. Additionally, a fossil fuel backup system utilizing natural gas is employed to maximize the thermal efficiency and extend the duration of electricity generation. Moreover, oversizing the solar field area and the TES will lead to increasing the CAPEX which also causes an increase in the LCOE, so optimizing the SM is critical to reach competitive costs. The impact of the TES duration (varying from 0 to 18 h with a 1 increment) and the SM (varying from 1 to 4 h with a 0.5 increment) on the LCOE is illustrated in Figure 4. Upon examining the figure, for an SM of 1, the LCOE increases almost linearly with the size of the TES. This is because the SF is incapable of supplying the required amount of thermal energy for storage. Consequently, there is no advantage in expanding the thermal storage. Notably, a solar multiple of one cannot provide the necessary thermal energy for the cycle because of thermal losses in the SF; hence, the SM should often be more than one. When both the solar field area and the storage size are increased, they both achieve their optimum performance; beyond this point, the cost increase will outweigh the thermal advantage of both expansions. Similarly, Figure 5 shows that the lowest LCOE is achieved when the SM is 3.5 and the TES is 15 h, resulting in an LCOE of 9.24 cents/kWh.
Figure 6 clearly shows that oversizing the SM without or with a small storage capacity, as well as oversizing the storage with a small solar field area, results in the maximum electricity cost being more than 15 cents per kWh. For SM values exceeding 2.5 and TES durations exceeding 8 h, the minimum power cost is determined to be below 10 cents per kilowatt-hour. This demonstrates that the LFR’s solar field utilizing molten salt may perform optimally when combined with a massive TES system.
Regarding the electricity generation depicted in Figure 7, expanding the solar field generally enhances the AEG. Notably, for an SM of 1, extending storage duration does not increase the AEG as the solar field only produces thermal energy for the power cycle. However, with a larger solar field, increasing the TES size boosts the energy output until enough thermal energy charges the storage and powers the cycle. Once the solar field is large enough to charge the TES and produce energy, the annual energy remains constant. Oversizing the TES does not affect the annual energy output but increases the costs. It is noteworthy that the optimal SM of 3.5, aimed at achieving the lowest electricity price, generates less energy compared to the SM of 4. Consequently, the decision-maker faces a trade-off between producing higher energy output at a slightly higher electricity price.
Similarly, as depicted in Figure 8, the AEG increases with the expansion of the solar field area until it reaches a plateau. This occurs because the thermal energy becomes adequate to power the turbine at its rated capacity. The impact of the storage size is evident, resulting in an approximate increase of around 10 GWh per year for each additional hour. However, for larger storage sizes (>10 h), while the AEG continues to increase slightly with a larger field area, there is a cost penalty as expenditures surpass the additional electricity production.
In Figure 9, it is evident that enlarging the SF with a small TES size and minimizing the SF alongside low storage duration leads to the lowest AEG. Conversely, larger storage sizes (TES > 14 h) combined with extensive solar field areas (SM > 3) result in the highest electricity production, reaching nearly 400 GWh annually, albeit with higher costs.
Given that the capacity factor is defined as the ratio of the AEG to the maximum potential energy production of the power plant, the optimization results mirror those of annual energy production. As depicted in Figure 10, Figure 11 and Figure 12, increasing the SM and TES elevates the plant’s capacity factor. For smaller solar fields (SM < 2), the CF remains constant or experiences a slight increase with larger storage sizes. Conversely, for SM values exceeding 3, the CF tends to flatten out after the TES exceeds 15 h. This underscores why the optimal TES size is determined to be 15 h concerning the LCOE. Furthermore, the optimal SM is identified as 3.5, resulting in a capacity factor of approximately 86%, while the highest capacity factor of 89% is attained when employing the largest SM and TES configurations.
Lastly, from Figure 12, although the lowest LCOE is found when the SM is 3.5 with the TES of 15 h, implementing a larger solar field (SM = 4) can produce more energy with a comparable price. Table 10 presents a comprehensive summary of all optimal SM-TES configurations, along with important distinguishing techno-economic factors.
Analyzing Table 10 reveals a slight variance between the optimal configurations concerning the LCOE, providing decision-makers with flexibility to choose the most suitable configuration based on their objectives. For instance, comparing the optimal configuration of 3.5 SM and 15 h of TES to the largest configuration (SM = 4 and TES = 18 h), the power plant can generate approximately 14 GWh more electricity annually than the lowest LCOE configuration and achieve a 2% higher capacity factor. However, this comes at a higher electricity price, requiring around 53,000 m2 more area and roughly $32 million more in net capital cost. Furthermore, a comparison of the optimum configuration with a plant without a TES system emphasizes the importance of utilizing a large TES. The configuration featuring 15 h of thermal storage demonstrates notable advantages, including tripling the annual energy output and achieving a capacity factor 2.6 times higher. Moreover, it reduces electricity prices by approximately 23%. However, it necessitates a solar field area 2.3 times larger, and entails double the capital cost compared to the configuration without a thermal energy storage. These optimal configurations provide leaders with clear guidance for planning the LFR power plant according to their specific requirements and objectives.

4.4. Power Plant Thermal Performance

Examining the thermal performance of the LFR plant is crucial as it offers valuable insights into the efficiency and effectiveness of the solar field and the storage. Table 11 provides insights into the performance of the solar field, including the thermal contribution of the TES system and the quantity of thermal energy supplied to the cycle of all optimum configurations. In all optimum scenarios, the solar field generates around 34% of the total incident thermal power. Subsequently, the quantity of thermal energy provided to the power cycle accounts for approximately 32% of the total thermal energy received by the solar field after accounting for all the thermal losses. It is worth noting that the storage contributes up to 52% of the overall thermal cycle input for the largest optimum design of 18 h. This increases the stability of the power plant to produce energy continuously. In the optimal configuration with a 15 h storage duration and 3.5 solar multiple, the plant is expected to supply approximately 900,000 MW of thermal energy to the cycle, with the TES contributing 52% of the total energy.
Figure 13 clearly depicts the thermal performance of both the solar field and the TES system over the course of a typical day of the year for the optimum configuration. In Figure 13, the solar field initiates the production of thermal energy at 8 in the morning, reaching its peak performance during the afternoon with an output exceeding 300 MW of thermal energy per hour. During this period, the solar field is capable of supplying thermal energy to the cycle and simultaneously charging the storage. As the SF’s thermal performance decreases in the evening, the TES system begins discharging energy to sustain the delivery of energy to the cycle. The significance of the TES system (represented by the purple line) becomes evident when it consistently provides thermal energy to the turbine during the night. This uninterrupted production leads to increased annual electricity generation from the cycle, overcoming the high cost associated with the large TES and consequently lowering the LCOE of the plant.
The combination of 15 h of storage paired with a 3.5 Solar multiple could potentially provide thermal energy to the turbine for a total of over 4000 h throughout the year. To further extend the production time, integrating a backup system could increase energy output, lower the LCOE, and enhance the stability of the power plant.

4.5. Backup System Sensitivity Analysis

In this section, the investigation into integrating a fossil fuel backup system with the optimal size of the SF and TES is performed by using the concept of the fossil fuel fraction (FFF). This parameter represents the percentage of energy generated by the boiler (using natural gas) relative to the rated capacity of the turbine. For instance, a FFF of 20% indicates that natural gas powers 20% of the rated turbine capacity. If the solar field and storage can operate the turbine at its rated capacity, there is no requirement to utilize fossil fuels. Moreover, when the FFF is set at, for example, 50%, and the thermal energy from the SF and TES can drive the turbine beyond 50% of its capacity, the backup boiler remains inactive. However, when the temperatures of the HTF in both the solar field and storage drop below the designated low conditions, the fossil fuel backup is engaged to raise their temperatures. Table 12 provides a sensitivity analysis of the FFF, focusing on the influence of the NG boiler on the annual performance of the LFR power plant.
Table 12 illustrates that the plant achieves its maximum CF of 100% at an FFF of 64%. Increasing the amount of burned NG not only boosts the AEG but also enhances the gross cycle efficiency and reduces the LCOE. Comparing this highest fraction scenario with the LFR system lacking a backup system reveals significant techno-economic disparities. Specifically, an FFF of 64% decreases the LCOE by 5%, increases the AEG by 17%, and improves the cycle efficiency by 20% compared to a system without a backup system. Furthermore, when 64% of FFF is employed, annual fuel usage contributes approximately 44% of the overall annual energy generation. Notably, at a lower FFF of 10%, for example, the backup system only generates 4 GWh annually, indicating that the LFR-TES system alone can meet around 10% of the turbine-rated capacity for almost the entire year.
To clearly depict the findings of the techno-economic influence of the backup system, Figure 14 shows the impact of combining the LFR-TES with a NG backup system on the LCOE and CF. It is evident that when the fossil fuel fraction (FFF) is below 20%, there is minimal alteration in both the LCOE and CF. This observation indicates that the linear Fresnel reflector coupled with a thermal energy storage system can sustain turbine operation for a minimum of 20% annually under these conditions. The influence of the FFF on the overall performance of the plant increases significantly beyond 20 percent, particularly until it reaches 23%. Subsequently, further increments in the FFF demonstrate an almost linear correlation with the increase in the CF and the decrease in the levelized LCOE.
Figure 15 depicts the annual thermal performance of the three primary subsystems of the LFR power plant with an NG backup system. Despite the thermal capabilities of the optimal SF and TES being able to operate the turbine at a capacity factor exceeding 86%, the backup system, with 64% FFF, burns NG for most of the year to enhance the technical performance of the plant. However, during the summer months, the LFR-TES system demonstrates the ability to operate the turbine at its maximum capacity without requiring backup support. This emphasizes the importance of implementing a large TES to generate the highest electricity output, particularly during periods of peak cooling demand in the region. This comes with a penalty of burning approximately 300 MMBtu of natural gas, which is equivalent to more than 500,000 MMBtu annually.

4.6. Environmental Impact

Three different scenarios are compared which represent the optimum solar-only (S1), 3.5 SM with 15 h of TES (S2), and the highest backup fraction (64%) with the optimum configuration of the SF and TES (S3). Table 13 presents a comprehensive summary of the annual environmental impact associated with the optimum configurations of a 50 MW LFR power plant. It outlines various parameters such as water consumption, energy generation, and greenhouse gas (GHG) emissions across different components of the power plant configuration.
In terms of water consumption, it is evident that there is a significant disparity among the configurations. S1, with the lowest water consumption at 11,553 m 3 , contrasts sharply with S3, which consumes substantially more water at 31,791 m 3 . This discrepancy depends heavily on the amount of generated energy, and this underscores the importance of water management strategies in the design and operation of LFR power plants.
Regarding the land requirements and energy generation, there is a clear progression from S1 to S3, with S3 generating the highest energy output at 394 GWh annually. This increase in energy generation corresponds with the inclusion of various components such as the solar field, TES system, and power block across the configurations. The solar-only scenario requires only 0.6 k m 2 while generating 131 G W h . Alternatively, S2 and S3 necessitate 1.6 k m 2 of land for the generation of 337 GWh and 394 GWh, respectively. When comparing S2 and S3, which have identical SM and TES dimensions, the FF backup contributes to an approximate 17% increase in AEG and 13% increase in water usage.
The environmental impact is further delineated through the assessment of GHG emissions, expressed in T o n n e . C O 2 . e q . Notably, S3 exhibits the highest GHG emissions at 14,185 T o n n e . C O 2 . e q . , primarily attributed to the inclusion of a backup system burning natural gas. This highlights the trade-off between energy production and environmental impact, with higher energy generation often accompanied by increased emissions.
Overall, the table provides valuable insights into the environmental implications of different configurations of LFR power plants. Significantly, the NG backup system substantially increases greenhouse gas emissions compared to the minimal 0.16 T o n n e   C O 2 . e q . annually associated with the LFR-TES system, offering limited advantages in return. Although the technical advancement for the LFR plant by utilizing the NG backup system is marginal, the principal objective of this analysis is to decrease the LCOE. However, despite this, the integration of the FF backup only results in a 5 percent reduction in costs and a substantial increase in emissions.

5. Conclusions

This study has assessed the deployment of a large LFR plant coupled with a TES system and fossil fuel backup at a high-DNI location in Duba, Saudi Arabia. The optimization results demonstrate that increasing the size of the TES up to 15 h leads to a decrease in the levelized cost of electricity (LCOE) to 8.79 ¢/kWh with a 100% capacity factor. This is achieved with a solar multiple (SM) of 3.5, 15 full load hours of thermal energy storage, and a fossil fuel fraction of 64% of the 50 MW turbine capacity, albeit with increased GHG emissions (~14,000 tCO₂.eq. annually).
Additionally, the study shows that eliminating the natural gas backup results in a slightly higher LCOE of 9.24 ¢/kWh, while a solar-only scenario yields the highest LCOE, i.e., 12 ¢/kWh. The optimization results indicate that molten salt (Hitec Solar Salt), with a fluid output temperature of up to 545 °C, possesses sufficient thermal capacity to be used in combination with a larger TES system, similar to the PTC and SPT technologies [80]. The parametric study results in a 40% decrease in the LCOE, a 300% increase in the AEG, and a 70% increase in the CF when using a 100% renewable energy system.
The findings indicate that increasing the size of the SM and the TES can result in greater energy output. However, this also leads to a higher LCOE, mostly due to the increased CAPEX and OPEX. It is crucial to acknowledge that every geographical area has distinct optimal arrangements of SM-TES sizes. A total of 589 different configurations have been examined in the present study to assist decision makers in selecting the most optimal combination that aligns with their primary goals. This study can provide useful information to policy makers, investors, and other stakeholders related to the costs and performance of the LFR technology. Further, the methods developed and utilized herein can be implemented in other regions with different weather data.

Author Contributions

Conceptualization, A.A.; Methodology, A.A.; Software, A.A.; Validation, A.A.; Formal analysis, A.A.; Investigation, A.A.; Resources, A.A.; Data curation, A.A. and S.M.; Writing—original draft, A.A.; Writing—review & editing, A.A., S.M. and D.B.I.; Visualization, A.A.; Supervision, D.B.I., L.M., K.J.H. and M.P. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Data Availability Statement

The original contributions presented in the study are included in the article, further inquiries can be directed to the corresponding authors.

Acknowledgments

The authors gratefully acknowledge Najran University for their valuable financial support throughout this study. For the purpose of open access, the author has applied a Creative Commons Attribution (CC BY) license to any Author Accepted Manuscript version arising.

Conflicts of Interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Nomenclature

AEGAnnual energy generation
CAPEXCapital expenditure
CFCapacity factor
CLFRCompact linear Fresnel reflector
CSPConcentrated solar power
DNIDirect normal irradiance
DOEDepartment of Energy
DSGDirect steam generation
FFFossil fuel
FFFFossil fuel fraction
GHGGreenhouse gases
HTFHeat transfer fluid
IAMIncident angel modifier
IRENAInternational Renewable Energy Agency
IRRInternal rate of return
LCOELevelized cost of electricity
LFRLinear Fresnel reflector
MENAMiddle East and North Africa
MSMolten salt
NGNatural gas
NPVNet present value
NRELNational Renewable Energy Laboratory
OPEXOperational and maintenance expenditure
PBPower block
PSDParabolic sterling dish
PTCParabolic trough collector
PVPhotovoltaics
RESRenewable energies
SAMSystem advisor model
SFSolar field
SMSolar multiple
SPTSolar power tower
TESThermal energy storage
M W t h Megawatt of thermal energy
GWGigawatt of electricity
k W h / m 2 Solar radiation unit per day
Mbbl/dMillion oil barrels per day
MMBtuMillion metric british unit
M W e Megawatt of electricity
Tonne CO₂ eq/MWhTonne of CO₂ equivalent per megawatt hour
US Cent/kWhUnit price of electricity

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Figure 1. The direct normal irradiance for different regions in Saudi Arabia (Reproduced with permission from [43]).
Figure 1. The direct normal irradiance for different regions in Saudi Arabia (Reproduced with permission from [43]).
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Figure 2. A schematic diagram for a linear Fresnel reflector power plant with thermal energy storage and a fossil fuel auxiliary boiler.
Figure 2. A schematic diagram for a linear Fresnel reflector power plant with thermal energy storage and a fossil fuel auxiliary boiler.
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Figure 3. Comparison of the monthly energy production of solar-only LFR power plant and 18 h of thermal energy storage.
Figure 3. Comparison of the monthly energy production of solar-only LFR power plant and 18 h of thermal energy storage.
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Figure 4. Variation of the levelized cost of electricity as a function of thermal energy storage.
Figure 4. Variation of the levelized cost of electricity as a function of thermal energy storage.
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Figure 5. Variation of the levelized cost of electricity in terms of the solar multiple.
Figure 5. Variation of the levelized cost of electricity in terms of the solar multiple.
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Figure 6. 3D variation of the levelized cost of electricity with different ranges of the thermal energy storage duration and the solar multiple.
Figure 6. 3D variation of the levelized cost of electricity with different ranges of the thermal energy storage duration and the solar multiple.
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Figure 7. Variation of the annual energy generation in terms of the duration of the thermal energy storage.
Figure 7. Variation of the annual energy generation in terms of the duration of the thermal energy storage.
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Figure 8. Variation of the annual energy generation in terms of the size of the solar multiple.
Figure 8. Variation of the annual energy generation in terms of the size of the solar multiple.
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Figure 9. 3D variation of the annual energy generation with different ranges of the thermal energy storage duration and the solar multiple.
Figure 9. 3D variation of the annual energy generation with different ranges of the thermal energy storage duration and the solar multiple.
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Figure 10. Variation of the capacity factor in terms of the duration of the thermal energy storage.
Figure 10. Variation of the capacity factor in terms of the duration of the thermal energy storage.
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Figure 11. Variation of the capacity factor in terms of the duration of the solar multiple.
Figure 11. Variation of the capacity factor in terms of the duration of the solar multiple.
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Figure 12. 3D variation of the capacity factor with different ranges of the thermal energy storage duration and the solar multiple.
Figure 12. 3D variation of the capacity factor with different ranges of the thermal energy storage duration and the solar multiple.
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Figure 13. LFR’s solar field and energy storage thermal performance profile for a typical day in Duba.
Figure 13. LFR’s solar field and energy storage thermal performance profile for a typical day in Duba.
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Figure 14. Effects of different ranges of the fossil fuel fraction on the annual techno-economic performance.
Figure 14. Effects of different ranges of the fossil fuel fraction on the annual techno-economic performance.
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Figure 15. Annual thermal performance profile of the solar field, thermal energy storage, and the fossil fuel backup system.
Figure 15. Annual thermal performance profile of the solar field, thermal energy storage, and the fossil fuel backup system.
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Table 1. Summary of the worldwide operational LFR power plants, their locations, and important parameters.
Table 1. Summary of the worldwide operational LFR power plants, their locations, and important parameters.
Power Plant NameLocationCapacity
(MW)
Annual Production
(GWh)
HTFThermal StorageSolar Field/Land Area
Dacheng DunhuangChina–Gansu Province50214Molten Salt2- tank 13 h Molten Salt1,270,000 m 2
DhursarIndia–Dhursar Rajasthan125280Water/SteamNone340 hectares
eCare Solar Thermal ProjectMorocco11.6Water/Steam2 h
steam drum
2 hectares
eLLO Solar Thermal ProjectFrance–Llo Pyrénées Orientales920.2Water/Steam3 h
steam drum
35 hectares 153,000 m 2
Puerto Errado 1 Thermosolar Spain–Calasparra Murcia1.42 Water/Steam1 Ruths Tank thermocline5 hectares
18,662 m 2
Puerto Errado 2 ThermosolarSpain–Calasparra Murcia3049Water/Steam0.5 h
1 Ruths Tank thermocline
70 hectares 302,000 m 2
Rende–CSP PlantItaly–Rende Calabria13Diathermic OilNone2 hectares 9780 m 2
Augustin Fresnel-1Targassonne,
France
0.25-Water/Steam0.25 h
1 Ruths Tank thermocline
400 m 2
Huaqiang TeraSolarZhangbei
Zhangjiakou
Hebei China
1575Water/Steam14 h
Solid State formulated Concrete
170,000 m 2
Lanzhou Dacheng DunhuangDunhuang
Jiuquan
Gansu China
1060Molten salt16 h0.6 k m 2
Table 2. Design parameters for all subsections of the LFR power plant used in this analysis (adapted from [23,54,55,56,57]).
Table 2. Design parameters for all subsections of the LFR power plant used in this analysis (adapted from [23,54,55,56,57]).
SubsectionParameterValue
Solar FieldSolar multiple1–4 (step of 0.1)
DNI at design750 W / m 2
Number of collector modules in a loop16
Number of subfield headers2
CollectorReflective aperture area470.3 m 2
Length of collector model44.8 m
Length of crossover piping in a loop15 m
Piping distance between sequential modules1 m
Solar-weighted mirror reflectivity0.935
Dirt on mirror derate0.95
General optical derate0.732
ReceiverSchott PTR 70
Absorber tube inner diameter0.066 m
Absorber tube outer diameter0.07 m
Glass envelope inner diameter0.115 m
Glass envelope outer diameter0.12 m
Power cycle
Reference output electric power at design condition50 M W e
Estimated gross-to-net conversion factor120.7 M W t h
Estimated net output at design45 M W e
Rated cycle conversion efficiency39.7%
Boiler operating pressure100 bar
Condenser typeAir-cooled
Thermal Storage
Equivalent full-load thermal storage hours0–15 (step of 1)
Height of HTF when tank is full20 m
Loss coefficient from the tank0.4 W / m 2 K
Table 3. Constants of the transversal and longitudinal incident angle modifier coefficients.
Table 3. Constants of the transversal and longitudinal incident angle modifier coefficients.
Plane C 0 C 1 C 2 C 3 C 4
Transverse incident angle modifier0.98960.044−0.0721−0.23270
Longitudinal incident angle modifier1.0031−0.22590.5368−1.64340.7222
Table 4. Summary of capital and operational costs and assumptions for important financial assessment.
Table 4. Summary of capital and operational costs and assumptions for important financial assessment.
Cost TypeDescriptionValue
Direct capital costsSite improvement20.00 $ / m 2
Solar field150.00 $ / m 2
HTF system47.00 $ / m 2
Thermal energy storage32.00 $ / k W h t
Fossil backup60.00 $ / k W e
Power plant1100.00 $ / k W e
Balance of plant340.00 $ / k W e
Operation and maintenance costsOperating cost by capacity66 $ / k W . y
Variable operating cost4 $ / M W h
Fossil fuel cost4 $ / M M B t u
Financial parametersAnalysis period25 years
Inflation rate2.5%
Real discount rate6.4%
Table 5. Estimation of most important environmental impact factors (adapted from [23,53,77]).
Table 5. Estimation of most important environmental impact factors (adapted from [23,53,77]).
Power Plant SubsectionsUnit GHG   Value   ( k g . C O 2 . e q . / U n i t )
Natural gas combustion ( k g / M W h ) 95
Solar field ( m 2 / M W h ) 8.4 × 10 7
HTF system ( m 2 / M W h ) 5.1 × 10 7
TES system ( M W h t h / M W h ) 3.3 × 10 4
Power block ( M W / M W h ) 7.8 × 10 4
Table 6. Validation of the present model against the actual 50 MW LFR power plant in China.
Table 6. Validation of the present model against the actual 50 MW LFR power plant in China.
Parameter TypeSolar Field and Performance ParametersUnitDacheng Dunhuang Power PlantPresent ModelDeviation
Major techno-economic parameterTurbine capacity M W 5050
TES capacity h o u r s 1313
Solar field aperture area m 2 1.271.27
PPA price in year 1 ¢ / k W h 1717
Actual and simulated annual performanceTotal land area m 2 3.23.18−1%
Annual energy generated G W h 2142161%
Capacity factor % 54.8
Annual water usage m 3 19,448
Net capital costs m i l l i o n   $ 2532571%
LCOE ¢ / k W h 109.84−2%
Specific cost $ / k W 506451351%
Table 7. Validation of the present model against the published data of the 50 MW LFR power plant in Spain.
Table 7. Validation of the present model against the published data of the 50 MW LFR power plant in Spain.
Parameter TypeSolar Field and Performance ParametersUnitSpain ModelPresent ModelDeviation
Solar field input parametersNumber of loops 5050
Solar multiple 1.721.72
Actual solar field aperture area m 2 411,000411,000
Published and simulated annual performanceTotal solar field area m 2 757,000739,603−2%
Solar thermal power M W t h 218207−5%
Annual energy generation G W h 1021020%
Capacity factor % 23.4%23.7%1%
Annual water usage m 3 288,207
LCOE ¢ / k W h 13.6113.22−3%
Net capital cost m i l l i o n   $ 167
Table 8. Summary of the important techno-economic parameters for the LFR power plant with and without thermal energy storage.
Table 8. Summary of the important techno-economic parameters for the LFR power plant with and without thermal energy storage.
ParameterUnitTES = 0TES = 18Change
Annual electricity generated G W h 131351169%
Capacity factor % 33.2 89.1168%
Annual water usage m 3 11,55329,143152%
LCOE ¢ / k W h 11.929.34−22%
Net capital cost m i l l i o n   $ 225513128%
Table 9. Comparison between the presented models (with and without thermal energy storage) against two published LFR power plant datasets from Spain and Algeria.
Table 9. Comparison between the presented models (with and without thermal energy storage) against two published LFR power plant datasets from Spain and Algeria.
ParameterUnitSimulated without StorageCarolina et al. [27]Simulated Model with StorageMihoub et al. [23]
Location Duba
Saudi Arabia
Seville
Spain
Duba
Saudi Arabia
Tamanrasset
Algeria
Annual DNI W / m 2 / y 2723213627232759
Solar multiple 1.523.72.8
FFF % 0.25
Annual electricity generated G W h 131110351
Capacity factor % 0.330.250.890.54
TES capacity h o u r s 00186
LCOE ¢ / k W h 11.9213.449.3413.82
Total cost m i l l i o n   $ 225 512319
Land use a c r e s 170 417274
Annual water usage m 3 11,553 29,143
Table 10. Summary of the most important techno-economic parameters for all optimum configuration of each thermal energy storage size.
Table 10. Summary of the most important techno-economic parameters for all optimum configuration of each thermal energy storage size.
TES (hours)LCOE (¢/kWh)Optimal SM
(-)
Capacity Factor (%)AEG (MWh)Cycle Gross Efficiency (%)Net Capital Cost
($)
Actual Aperture Area
( m 2 )
Total Water Consumption
( m 3 )
011.921.533%131,00016%225,400,000428,91411,553
111.361.637%145,00017%240,308,000459,01312,715
210.971.740%158,00018%255,109,000489,11213,797
310.681.944%175,00019%276,560,000541,78615,155
410.44247%187,00021%291,294,000571,88516,157
510.252.252%204,00022%314,948,000632,08317,588
610.072.355%214,95923%327,442,000654,65818,476
79.942.458%227,00025%342,126,000684,75719,430
89.822.560%238,00025%356,798,000714,85620,328
99.692.765%256,00027%380,502,000775,05421,787
109.592.969%271,83628%401,780,000827,72823,106
119.52372%283,73930%416,234,000857,82724,059
129.443.175%295,80231%430,687,000887,92625,014
139.383.278%306,08032%442,893,000910,50125,834
149.303.483%325,11134%466,335,000970,69927,244
159.243.586%337,01835%480,789,0001,000,79828,077
169.253.688%346,01135%495,241,0001,030,89828,742
179.293.688%346,82235%500,703,0001,030,89828,784
189.343.789%351,37835%512,905,0001,053,47229,143
Table 11. Summary of the plant’s thermal performance for all optimum configurations of the solar multiple and thermal energy storage sizes.
Table 11. Summary of the plant’s thermal performance for all optimum configurations of the solar multiple and thermal energy storage sizes.
TES (Hours)Optimal SM
(-)
Field Thermal Power Incident
( M W t h )
Field Thermal Power Absorbed
( M W t h )
Field Thermal Power Produced
( M W t h )
Thermal Energy into Storage
( M W t h )
Cycle Thermal Power Input
( M W t h )
01.51,167,759411,316399,119-368,502
11.61,249,707439,885428,46529,858406,677
21.71,331,655469,007456,43255,881442,106
31.91,475,064520,093504,95786,961485,372
421,557,012549,152533,062114,577517,978
52.21,720,908607,046589,219151,963563,095
62.31,782,369628,551610,894177,843592,267
72.41,864,317657,592639,000205,883623,154
82.51,946,265686,348667,075232,655652,015
92.72,110,161743,913723,234275,942698,149
102.92,253,570794,860772,377315,390739,872
1132,335,518823,845800,400345,824770,679
123.12,417,466852,658828,529376,041801,614
133.22,478,927874,437849,563402,399828,391
143.42,642,823928,750906,123446,833872,581
153.52,724,771959,870933,530473,466899,168
163.62,806,719989,162961,501493,987919,914
173.62,806,719989,069961,508495,531921,343
183.72,868,1801,011,198982,127507,027931,995
Table 12. The impact of different fossil fuel fractions on the annual techno-economic performance of the 50 MW LFR power plant.
Table 12. The impact of different fossil fuel fractions on the annual techno-economic performance of the 50 MW LFR power plant.
Fossil Fill FractionLCOE
( ¢ / k W h )
Annual Fuel Energy
( G W h )
Annual Energy Generation
( G W h )
Capacity Factor
( % )
Fossil Fuel Usage
( M M B t u )
Average Gross Cycle Efficiency
( % )
09.29-33785.5-0.35
0.19.27433885.913,1070.35
0.29.134435389.6149,6470.41
0.39.027236592.6244,0490.42
0.48.959537494.8322,2360.42
0.58.8811738297.0399,3080.42
0.68.8113939199.1473,1220.42
0.648.79148394100.0503,4290.42
Table 13. Summary of the annual environmental impact for the optimum configurations of a 50 MW LFR power plant.
Table 13. Summary of the annual environmental impact for the optimum configurations of a 50 MW LFR power plant.
Power Plant ConfigurationWater
Consumption
Energy GenerationSolar FieldHTF SystemTES SystemPower BlockBackup SystemTotal GHG Emissions
m 3 G W h k g . C O 2 . e q . T o n n e . C O 2 . e q .
S111,5531310.360.2-0.0400.0006
S228,0773370.840.50.1560.0400.16
S331,7913940.840.50.1560.0414,02714,185
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Aljudaya, A.; Michailos, S.; Ingham, D.B.; Hughes, K.J.; Ma, L.; Pourkashanian, M. Techno-Economic Assessment of Molten Salt-Based Concentrated Solar Power: Case Study of Linear Fresnel Reflector with a Fossil Fuel Backup under Saudi Arabia’s Climate Conditions. Energies 2024, 17, 2719. https://doi.org/10.3390/en17112719

AMA Style

Aljudaya A, Michailos S, Ingham DB, Hughes KJ, Ma L, Pourkashanian M. Techno-Economic Assessment of Molten Salt-Based Concentrated Solar Power: Case Study of Linear Fresnel Reflector with a Fossil Fuel Backup under Saudi Arabia’s Climate Conditions. Energies. 2024; 17(11):2719. https://doi.org/10.3390/en17112719

Chicago/Turabian Style

Aljudaya, Ahmed, Stavros Michailos, Derek B. Ingham, Kevin J. Hughes, Lin Ma, and Mohamed Pourkashanian. 2024. "Techno-Economic Assessment of Molten Salt-Based Concentrated Solar Power: Case Study of Linear Fresnel Reflector with a Fossil Fuel Backup under Saudi Arabia’s Climate Conditions" Energies 17, no. 11: 2719. https://doi.org/10.3390/en17112719

APA Style

Aljudaya, A., Michailos, S., Ingham, D. B., Hughes, K. J., Ma, L., & Pourkashanian, M. (2024). Techno-Economic Assessment of Molten Salt-Based Concentrated Solar Power: Case Study of Linear Fresnel Reflector with a Fossil Fuel Backup under Saudi Arabia’s Climate Conditions. Energies, 17(11), 2719. https://doi.org/10.3390/en17112719

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