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21 pages, 2143 KiB  
Article
Physically Informed Synthetic Data Generation and U-Net Generative Adversarial Network for Palimpsest Reconstruction
by Jose L. Salmeron and Eva Fernandez-Palop
Mathematics 2025, 13(14), 2304; https://doi.org/10.3390/math13142304 - 18 Jul 2025
Viewed by 210
Abstract
This paper introduces a novel adversarial learning framework for reconstructing hidden layers in historical palimpsests. Recovering text hidden in historical palimpsests is complicated by various artifacts, such as ink diffusion, degradation of the writing substrate, and interference between overlapping layers. To address these [...] Read more.
This paper introduces a novel adversarial learning framework for reconstructing hidden layers in historical palimpsests. Recovering text hidden in historical palimpsests is complicated by various artifacts, such as ink diffusion, degradation of the writing substrate, and interference between overlapping layers. To address these challenges, the authors of this paper combine a synthetic data generator grounded in physical modeling with three generative architectures: a baseline VAE, an improved variant with stronger regularization, and a U-Net-based GAN that incorporates residual pathways and a mixed loss strategy. The synthetic data engine aims to emulate key degradation effects—such as ink bleeding, the irregularity of parchment fibers, and multispectral layer interactions—using stochastic approximations of underlying physical processes. The quantitative results suggest that the U-Net-based GAN architecture outperforms the VAE-based models by a notable margin, particularly in scenarios with heavy degradation or overlapping ink layers. By relying on synthetic training data, the proposed method facilitates the non-invasive recovery of lost text in culturally important documents, and does so without requiring costly or specialized imaging setups. Full article
(This article belongs to the Section E1: Mathematics and Computer Science)
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17 pages, 2734 KiB  
Article
Fabrication and Performance Study of 3D-Printed Ceramic-in-Gel Polymer Electrolytes
by Xiubing Yao, Wendong Qin, Qiankun Hun, Naiyao Mao, Junming Li, Xinghua Liang, Ying Long and Yifeng Guo
Gels 2025, 11(7), 534; https://doi.org/10.3390/gels11070534 - 10 Jul 2025
Viewed by 237
Abstract
Solid-state electrolytes (SSEs) have emerged as a promising solution for next-generation lithium-ion batteries due to their excellent safety and high energy density. However, their practical application is still hindered by critical challenges such as their low ionic conductivity and high interfacial resistance at [...] Read more.
Solid-state electrolytes (SSEs) have emerged as a promising solution for next-generation lithium-ion batteries due to their excellent safety and high energy density. However, their practical application is still hindered by critical challenges such as their low ionic conductivity and high interfacial resistance at room temperature. The innovative application of 3D printing in the field of electrochemistry, particularly in solid-state electrolytes, endows energy storage devices with attractive characteristics. In this study, ceramic-in-gel polymer electrolytes (GPEs) based on PVDF-HFP/PAN@LLZTO were fabricated using a direct ink writing (DIW) 3D printing technique. Under the optimal printing conditions (printing speed of 40 mm/s and fill density of 70%), the printed electrolyte exhibited a uniform and dense sponge-like porous structure, achieving a high ionic conductivity of 5.77 × 10−4 S·cm−1, which effectively facilitated lithium-ion transport. A structural analysis indicated that the LLZTO fillers were uniformly dispersed within the polymer matrix, significantly enhancing the electrochemical stability of the electrolyte. When applied in a LiFePO4|GPEs|Li cell configuration, the electrolyte delivered excellent electrochemical performance, with high initial discharge capacities of 168 mAh·g−1 at 0.1 C and 166 mAh·g−1 at 0.2 C, and retained 92.8% of its capacity after 100 cycles at 0.2 C. This work demonstrates the great potential of 3D printing technology in fabricating high-performance GPEs. It provides a novel strategy for the structural design and industrial scalability of lithium-ion batteries. Full article
(This article belongs to the Special Issue Research Progress and Application Prospects of Gel Electrolytes)
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12 pages, 13780 KiB  
Article
Additive Manufacturing of Composite Structures with Transverse Thermoelectricity
by Weixiao Gao, Shuai Yu, Buntong Tan and Fei Ren
J. Compos. Sci. 2025, 9(7), 344; https://doi.org/10.3390/jcs9070344 - 2 Jul 2025
Viewed by 323
Abstract
This study investigates the application of additive manufacturing (AM) in fabricating transverse thermoelectric (TTE) composites, demonstrating the feasibility of this methodology for TTE material synthesis. Zinc oxide (ZnO), a wide-bandgap semiconductor with moderate thermoelectric performance, and copper (Cu), a highly conductive metal, were [...] Read more.
This study investigates the application of additive manufacturing (AM) in fabricating transverse thermoelectric (TTE) composites, demonstrating the feasibility of this methodology for TTE material synthesis. Zinc oxide (ZnO), a wide-bandgap semiconductor with moderate thermoelectric performance, and copper (Cu), a highly conductive metal, were selected as base materials. These were formulated into stable paste-like feedstocks for direct ink writing (DIW). A custom dual-nozzle 3D printer was developed to precisely deposit these materials in pre-designed architectures. The resulting structures exhibited measurable transverse Seebeck effects. Unlike prior TE research primarily focused on longitudinal configurations, this work demonstrates a novel AM-enabled strategy that integrates directional compositional anisotropy, embedded metal–semiconductor interfaces, and scalable multi-material printing to realize TTE behavior. The approach offers a cost-effective and programmable pathway toward next-generation energy harvesting and thermal management systems. Full article
(This article belongs to the Special Issue 3D Printing and Additive Manufacturing of Composites)
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21 pages, 4997 KiB  
Article
3D-Printed Multi-Stimulus-Responsive Hydrogels: Fabrication and Characterization
by Jinzhe Wu, Zhiyuan Ma, Qianqian Tang and Runhuai Yang
Micromachines 2025, 16(7), 788; https://doi.org/10.3390/mi16070788 - 1 Jul 2025
Viewed by 411
Abstract
Stimulus-responsive hydrogels have broad applications in the biomedical, sensing, and actuation fields. However, conventional fabrication methods are often limited to 2D structures, hindering the creation of complex, personalized 3D hydrogel architectures. Furthermore, hydrogels responding to only a single stimulus and delays in fabrication [...] Read more.
Stimulus-responsive hydrogels have broad applications in the biomedical, sensing, and actuation fields. However, conventional fabrication methods are often limited to 2D structures, hindering the creation of complex, personalized 3D hydrogel architectures. Furthermore, hydrogels responding to only a single stimulus and delays in fabrication techniques restrict their practical utility in biomedicine. In this study, we developed two novel multi-stimuli-responsive hydrogels (based on Gelatin/Sodium Alginate and Tannic Acid/EDTA-FeNa complexes) specifically designed for direct ink writing (DIW) 3D printing. We systematically characterized the printed properties and optimized component ratio, revealing sufficient mechanical strength (e.g., tensile modulus: Gel/SA-TA ≥ 0.22854 ± 0.021 MPa and Gel/SA-TA@Fe3+ ≥ 0.35881 ± 0.021 MPa), high water content (e.g., water absorption rate Gel/SA-TA ≥ 70.21% ± 1.5% and Gel/SA-TA@Fe3+ ≥ 64.86% ± 1.28%), excellent biocompatibility (e.g., cell viability: Gel/SA-TA and Gel/SA-TA@Fe3+ ≥ 90%) and good shape memory performance (e.g., the highest shape recovery rate of Gel/SA-TA reaches 74.85% ± 4.776%). Furthermore, we explored electrical characteristics, showing that the impedance value of Gel/SA-TA@Fe3+ hydrogel changes significantly under finger bending and NIR irradiation. This investigation demonstrates the potential of these 3D-printed multi-stimuli hydrogels for applications such as wearable flexible strain sensors. Full article
(This article belongs to the Section D3: 3D Printing and Additive Manufacturing)
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14 pages, 3526 KiB  
Article
Three-Dimensional Printing and Supercritical Technologies for the Fabrication of Intricately Structured Aerogels Derived from the Alginate–Chitosan Polyelectrolyte Complex
by Natalia Menshutina, Andrey Abramov, Eldar Golubev and Pavel Tsygankov
Gels 2025, 11(7), 477; https://doi.org/10.3390/gels11070477 - 20 Jun 2025
Viewed by 322
Abstract
Patient-specific scaffolds for tissue and organ regeneration are still limited by the difficulty of simultaneously shaping complex geometries, preserving hierarchical porosity, and guaranteeing sterility. Additive technologies represent a promising approach for addressing problems in tissue engineering, with the potential to develop personalized matrices [...] Read more.
Patient-specific scaffolds for tissue and organ regeneration are still limited by the difficulty of simultaneously shaping complex geometries, preserving hierarchical porosity, and guaranteeing sterility. Additive technologies represent a promising approach for addressing problems in tissue engineering, with the potential to develop personalized matrices for the growth of tissue and organ cells. The utilization of supercritical technologies, encompassing the processes of drying and sterilization within a supercritical fluid environment, has demonstrated significant opportunities for obtaining highly effective matrices for cell growth based on biocompatible materials. We present a comprehensive methodology for fabricating intricately structured, sterile aerogels based on alginate–chitosan polyelectrolyte complexes. The target three-dimensional macrostructure is achieved through (i) direct ink writing or (ii) heterophase printing, enabling the deposition of inks with diverse rheological profiles (viscosities ranging from 0.8 to 2500 Pa·s). A coupled supercritical carbon dioxide drying–sterilization regimen at 120 bar and 40 °C is employed to preserve the highly porous architecture of the printed constructs. The resulting aerogels exhibit 96 ± 2% porosity, a BET surface area of 108–238 m2 g−1, and complete sterility. The proposed integration of 3D printing and supercritical processing yields sterile, intricately structured aerogels with substantial potential for the fabrication of patient-specific scaffolds for tissue and organ regeneration. Full article
(This article belongs to the Special Issue Polymer Aerogels and Aerogel Composites)
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19 pages, 3763 KiB  
Article
Elaboration of Conductive Hydrogels by 3D Printer for the Development of Strain Sensors
by Lucas Carravero Costa, Isabelle Pochard, Cédric C. Buron and Florian E. Jurin
Gels 2025, 11(7), 474; https://doi.org/10.3390/gels11070474 - 20 Jun 2025
Viewed by 424
Abstract
The development of biocompatible, conductive hydrogels via direct ink writing (DIW) has gained increasing attention for strain sensor applications. In this work, a hydrogel matrix composed of polyvinyl alcohol (PVA) and κ-carrageenan (KC) was formulated and enhanced with polyvinylidene fluoride (PVDF) and silver [...] Read more.
The development of biocompatible, conductive hydrogels via direct ink writing (DIW) has gained increasing attention for strain sensor applications. In this work, a hydrogel matrix composed of polyvinyl alcohol (PVA) and κ-carrageenan (KC) was formulated and enhanced with polyvinylidene fluoride (PVDF) and silver nanoparticles (AgNPs) to impart piezoelectric properties. The ink formulation was optimized to achieve shear-thinning and thixotropic recovery behavior, ensuring printability through extrusion-based 3D printing. The resulting hydrogels exhibited high water uptake (~280–300%) and retained mechanical integrity. Rheological assessments showed that increasing PVDF content improved stiffness without compromising printability. Electrical characterization demonstrated that AgNPs were essential for generating piezoelectric signals under mechanical stress, as PVDF alone was insufficient. While AgNPs did not significantly alter the crystalline phase distribution of PVDF, they enhanced conductivity and signal responsiveness. XRD and SEM-EDX analyses confirmed the presence and uneven distribution of AgNPs within the hydrogel. The optimized ink formulation (5% PVA, 0.94% KC, 6% PVDF) enabled the successful fabrication of functional sensors, highlighting the material’s strong potential for use in wearable or biomedical strain-sensing applications. Full article
(This article belongs to the Special Issue Hydrogel-Based Flexible Electronics and Devices)
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22 pages, 3841 KiB  
Article
Effect of Processing Parameters on the Printability and Mechano-Biological Properties of Polycaprolactone–Bioactive Glass Composites for 3D-Printed Scaffold Fabrication
by José I. Contreras Raggio, Miguel Pardo, Pablo Núñez, Carola Millán, Gilberto Siqueira, Humberto Palza, Juan F. Vivanco and Ameet K. Aiyangar
Polymers 2025, 17(11), 1554; https://doi.org/10.3390/polym17111554 - 3 Jun 2025
Viewed by 667
Abstract
Direct ink writing (DIW) is an attractive, extrusion-based, additive manufacturing method for fabricating scaffold structures with controlled porosity using custom composite inks. Polycaprolactone–bioactive glass (PCL-BG) inks have gained attention for bone applications, but optimizing the formulation and fabrication of PCL-BG-based inks for improved [...] Read more.
Direct ink writing (DIW) is an attractive, extrusion-based, additive manufacturing method for fabricating scaffold structures with controlled porosity using custom composite inks. Polycaprolactone–bioactive glass (PCL-BG) inks have gained attention for bone applications, but optimizing the formulation and fabrication of PCL-BG-based inks for improved printability and desired mechano-biological properties remains a challenge. This study employs a two-step design to systematically evaluate the effect of three factors in terms of PCL-BG composite printability and mechano-biological properties: ink preparation (acetone or dichloromethane (DCM) as the solvent, and mechanical compounding), the extrusion temperature (90 °C, 110 °C, and 130 °C), and the BG content (0%, 10%, and 20% BG). Pure PCL was used as the control. Rheological, calorimetric, and thermo-gravimetric analyses were conducted before printing. Cylindrical scaffolds and solid wells were printed to evaluate the printability, mechanical properties, and cytocompatibility. The scaffold porosity and pore size were carefully examined. Mechanical tests demonstrated that composite formulations with added BG and higher printing temperatures increased the elastic modulus and yield strength. However, PCL-DCM-BG combinations exhibited increased brittleness with higher BG content. Despite concerns about the toxic solvent DCM, the cytocompatibility was comparable to pure PCL for all ink preparation methods. The results suggest that the interaction between the ink preparation solvent, the BG content, and the printing temperature is critical for material design and fabrication planning in bone tissue engineering applications, providing insights into optimizing PCL-BG composite ink formulations for 3D printing in bone tissue engineering. Full article
(This article belongs to the Special Issue 3D Printing and Molding Study in Polymeric Materials)
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27 pages, 552 KiB  
Article
Veneration of the Buddhist Canon and National Integration in the Yuan Dynasty: Religious Policy and Cultural Convergence
by Xiaobai Li
Religions 2025, 16(6), 715; https://doi.org/10.3390/rel16060715 - 31 May 2025
Viewed by 778
Abstract
Inheriting a tradition of religious tolerance from the Inner Asian Steppe, the Mongol Yuan Empire elevated Buddhism to a pivotal role in unifying its multiethnic and culturally diverse domain, with Tengriist ideology serving as the political foundation for these Buddhist veneration policies. The [...] Read more.
Inheriting a tradition of religious tolerance from the Inner Asian Steppe, the Mongol Yuan Empire elevated Buddhism to a pivotal role in unifying its multiethnic and culturally diverse domain, with Tengriist ideology serving as the political foundation for these Buddhist veneration policies. The ruling class of the Yuan dynasty practiced a complex interaction between religion and political unity through the institutionalization of the cult of writing, printing, and reading the Buddhist Canon. Specifically, the Yuan dynasty established specialized government offices to mobilize elites from Mongolian, Han Chinese, Goryeo, and other ethnic groups for the construction of a multilingual Buddhist Canon. They copied the scriptures with gold and silver ink in Chinese, Tibetan, Uyghur, and other languages. Participants in scripture copying were rewarded or granted official positions. In this way, they achieved the goal of enlisting local elites, the cohesion of the community’s beliefs, and enhanced the unity of the local elites. By subsidizing the writing and reading of Buddhist classics, the Yuan rulers succeeded in constructing a space of identity at the level of material culture and facilitated cultural interaction and political integration among various social groups such as the Mongols, ethnic groups, and Han Chinese. Through state-sponsored scripture carving and recitation activities, the Yuan rulers cultivated a shared identity in the material culture sphere, facilitating cultural exchange and political integration across the Mongolians, the Han Chinese, and other ethnic communities. However, the effectiveness of state unification was significantly constrained by the Mongolian rulers’ policy of ethnic segregation, central–local conflict, and the high concentration of social wealth in the Buddhist communities. Full article
15 pages, 1475 KiB  
Article
In Situ 3D Printing of Conformal Bioflexible Electronics via Annealing PEDOT:PSS/PVA Composite Bio-Ink
by Xuegui Zhang, Chengbang Lu, Yunxiang Zhang, Zixi Cai, Yingning He and Xiangyu Liang
Polymers 2025, 17(11), 1479; https://doi.org/10.3390/polym17111479 - 26 May 2025
Viewed by 549
Abstract
High-performance flexible sensors capable of direct integration with biological tissues are essential for personalized health monitoring, assistive rehabilitation, and human–machine interaction. However, conventional devices face significant challenges in achieving conformal integration with biological surfaces, along with sufficient biomechanical compatibility and biocompatibility. This research [...] Read more.
High-performance flexible sensors capable of direct integration with biological tissues are essential for personalized health monitoring, assistive rehabilitation, and human–machine interaction. However, conventional devices face significant challenges in achieving conformal integration with biological surfaces, along with sufficient biomechanical compatibility and biocompatibility. This research presents an in situ 3D biomanufacturing strategy utilizing Direct Ink Writing (DIW) technology to fabricate functional bioelectronic interfaces directly onto human skin, based on a novel annealing PEDOT:PSS/PVA composite bio-ink. Central to this strategy is the utilization of a novel annealing PEDOT:PSS/PVA composite material, subjected to specialized processing involving freeze-drying and subsequent thermal annealing, which is then formulated into a DIW ink exhibiting excellent printability. Owing to the enhanced network structure resulting from this unique fabrication process, films derived from this composite material exhibit favorable electrical conductivity (ca. 6 S/m in the dry state and 2 S/m when swollen) and excellent mechanical stretchability (maximum strain reaching 170%). The material also demonstrates good adhesion to biological interfaces and high-fidelity printability. Devices fabricated using this material achieved good conformal integration onto a finger joint and demonstrated strain-sensitive, repeatable responses during joint flexion and extension, capable of effectively transducing local strain into real-time electrical resistance signals. This study validates the feasibility of using the DIW biomanufacturing technique with this novel material for the direct on-body fabrication of functional sensors. It offers new material and manufacturing paradigms for developing highly customized and seamlessly integrated bioelectronic devices. Full article
(This article belongs to the Special Issue Advances in Biomimetic Smart Hydrogels)
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21 pages, 2662 KiB  
Article
Study of Printable and Biocompatible Alginate–Carbon Hydrogels for Sensor Applications: Mechanical, Electrical, and Cytotoxicity Evaluation
by Laura Mendoza-Cerezo, Jesús M. Rodríguez-Rego, A. Macias-García, Francisco de Asís Iñesta-Vaquera and Alfonso C. Marcos-Romero
Gels 2025, 11(6), 389; https://doi.org/10.3390/gels11060389 - 26 May 2025
Viewed by 605
Abstract
The development of printable, conductive, and biocompatible hydrogels has emerged as a promising strategy for the next generation of flexible and soft sensor platforms. In this study, we present a systematic investigation of alginate-based hydrogels incorporating different carbonaceous materials, natural graphite, carbon black [...] Read more.
The development of printable, conductive, and biocompatible hydrogels has emerged as a promising strategy for the next generation of flexible and soft sensor platforms. In this study, we present a systematic investigation of alginate-based hydrogels incorporating different carbonaceous materials, natural graphite, carbon black (Vulcan V3), and activated carbon (PCO1000C), to evaluate their suitability for sensor applications. Hydrogels were formulated with varying concentrations of sodium alginate and a fixed loading of carbon additives. Each composite was characterized in terms of electrical conductivity under compression, rheological behavior, and mechanical strength. Printability was assessed using a custom-designed extrusion platform that allowed for the precise determination of the minimum force and optimal conditions required to extrude each formulation through a standard 20G nozzle. Among all tested systems, the alginate–graphite hydrogel demonstrated superior extrudability, shear-thinning behavior, and shape fidelity, making it well-suited for 3D printing or direct ink writing. A simple conductivity-testing device was developed to verify the electrical response of each hydrogel in the hydrated state. The effects of different drying methods on the final conductivity were also analyzed, showing that oven drying at 50 °C yielded the highest restoration of conductive pathways. Mechanical tests on printed structures confirmed their ability to maintain shape and resist compressive forces. Finally, the biocompatibility of the printed alginate–graphite hydrogel was validated using a standard cytotoxicity assay. The results demonstrated high cell viability, confirming the material’s potential for use in biomedical sensing environments. This work offers a robust framework for the development of sustainable, printable, and biocompatible conductive hydrogels. The combined performance in printability, mechanical integrity, electrical conductivity, and cytocompatibility highlights their promise for flexible biosensors and wearable sensor technologies. Full article
(This article belongs to the Special Issue Polymer Gels for Sensor Applications)
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15 pages, 4484 KiB  
Article
A Highly Sensitive Electrochemical Immunosensor for Cortisol Detection
by Pritu Parna Sarkar, Ali Ashraf, Ahmed Hasnain Jalal, Fahmida Alam and Nazmul Islam
Biosensors 2025, 15(5), 321; https://doi.org/10.3390/bios15050321 - 17 May 2025
Viewed by 1075
Abstract
In this research, an interdigitated gear-shaped working electrode is presented for cortisol sensing. Overall, the sensor was designed in a three-electrode system and was fabricated using direct laser scribing. A synthesized conductive ink based on graphene and polyaniline was further employed to enhance [...] Read more.
In this research, an interdigitated gear-shaped working electrode is presented for cortisol sensing. Overall, the sensor was designed in a three-electrode system and was fabricated using direct laser scribing. A synthesized conductive ink based on graphene and polyaniline was further employed to enhance the electrochemical performance of the sensor. Scanning electron microscopy (SEM) and Fourier transform infrared (FTIR) spectroscopy were employed for physicochemical characterization of the laser-induced graphene (LIG) sensor. Cortisol, a biomarker essential in detecting stress, was detected both in phosphate-buffered saline (PBS, pH = 7.4) and human serum within a linear range of 100 ng/mL to 100 µg/mL. Ferri/ferrocyanide was employed as the redox probe to detect cortisol in PBS. The electrochemical performance of the developed sensor was assessed via differential pulse voltammetry (DPV), cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS), and chronoamperometry. The electrochemical performance demonstrates high sensitivity and selectivity alongside strong repeatability (relative standard deviation (RSD) = 3.8%, n = 4) and reproducibility (RSD = 5.85%, n = 5). Overall, these results highlight the sensor’s reliability, high sensitivity, and repeatability and reproducibility in the detection of cortisol. The sensor successfully detected cortisol in the complex medium of human serum and effectively distinguished it in a ternary mixture containing cortisol and dopamine. Also, the use of direct laser writing on Kapton film makes the approach cost-effective and thus disposable, making it suitable for chronic stress diagnostics and neurological research applications. Full article
(This article belongs to the Special Issue Innovative Biosensing Technologies for Sustainable Healthcare)
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13 pages, 5645 KiB  
Article
Morphology-Dependent Behavior of PVDF/ZnO Composites: Their Fabrication and Application in Pressure Sensors
by Binbin Zhang, Wenhui Zhang, Wei Luo, Zhijie Liang, Yan Hong, Jianhui Li, Guoyun Zhou and Wei He
Sensors 2025, 25(9), 2936; https://doi.org/10.3390/s25092936 - 7 May 2025
Viewed by 726
Abstract
This study investigated the impact of zinc oxide’s (ZnO’s) morphology on the piezoelectric performance of polyvinylidene fluoride (PVDF) composites for flexible sensors. Rod-like (NR) and sheet-like (NS) ZnO nanoparticles were synthesized via hydrothermal methods and incorporated into PVDF through direct ink writing (DIW). [...] Read more.
This study investigated the impact of zinc oxide’s (ZnO’s) morphology on the piezoelectric performance of polyvinylidene fluoride (PVDF) composites for flexible sensors. Rod-like (NR) and sheet-like (NS) ZnO nanoparticles were synthesized via hydrothermal methods and incorporated into PVDF through direct ink writing (DIW). The structural analyses confirmed the successful formation of wurtzite ZnO and enhanced β-phase content in the PVDF/ZnO composites. At a degree of 15 wt% loading, the ZnO-NS nanoparticles achieved the highest β-phase fraction (81.3%) in PVDF due to their high specific surface area, facilitating dipole alignment and strain-induced crystallization. The optimized PVDF/ZnO-NS-15 sensor demonstrated superior piezoelectric outputs (4.75 V, 140 mV/N sensitivity) under a 27 N force, outperforming its ZnO-NR counterparts (3.84 V, 100 mV/N). The cyclic tests revealed exceptional durability (<5% signal attenuation after 1000 impacts) and a rapid response (<100 ms). The application trials validated their real-time motion-monitoring capabilities, including finger joint flexion detection. This work highlights the morphology-dependent interfacial polarization as a critical factor for high-performance flexible sensors, offering a scalable DIW-based strategy for wearable electronics. Full article
(This article belongs to the Special Issue Functional Nanomaterials in Sensing)
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14 pages, 2407 KiB  
Review
An Overview of Silver Nanowire Polyol Synthesis Using Millifluidic Flow Reactors for Continuous Transparent Conductive Film Manufacturing by Direct Ink Writing
by Destiny F. Williams and Shohreh Hemmati
Nanomanufacturing 2025, 5(2), 7; https://doi.org/10.3390/nanomanufacturing5020007 - 6 May 2025
Viewed by 1010
Abstract
Silver nanowires (AgNWs) have garnered significant attention in nanotechnology due to their unique mechanical and electrical properties and versatile applications. This review explores the synthesis of AgNWs, with a specific focus on the utilization of millifluidic flow reactors (MFRs) as a promising platform [...] Read more.
Silver nanowires (AgNWs) have garnered significant attention in nanotechnology due to their unique mechanical and electrical properties and versatile applications. This review explores the synthesis of AgNWs, with a specific focus on the utilization of millifluidic flow reactors (MFRs) as a promising platform for controlled and efficient production. It begins by elucidating the exceptional characteristics and relevance of AgNWs in various technological domains and then delves into the principles and advantages of MFRs by showcasing their pivotal role in enhancing the precision and scalability of nanowire synthesis. Within this review, an overview of the diverse synthetic methods employed for AgNW production using MFRs is provided. Special attention is given to the intricate parameters and factors influencing synthesis and how MFRs offer superior control over these critical variables. Recent advances in this field are highlighted, revealing innovative strategies and promising developments that have emerged. As with any burgeoning field, challenges are expected, so future directions are explored, offering insights into the current limitations and opportunities for further exploration. In conclusion, this review consolidates the state-of-the-art knowledge in AgNW synthesis and emphasizes the critical role of MFRs in shaping the future of nanomaterial production and nanomanufacturing. Full article
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18 pages, 5271 KiB  
Article
Advancing High-Performance Composites in Additive Manufacturing (AM) Through Pre-Impregnation and Direct Ink Writing for Scalable 3D Printing
by Yuanrui Wang, Yuchen Ding, Kai Yu and Guoying Dong
J. Compos. Sci. 2025, 9(5), 218; https://doi.org/10.3390/jcs9050218 - 29 Apr 2025
Viewed by 961
Abstract
Additive manufacturing (AM) has the potential to revolutionize the fabrication of continuous carbon fiber-reinforced polymer composites (CCFRPCs). Among AM techniques, direct ink writing (DIW) with ultraviolet (UV) curable resin shows promise for creating CCFRPCs with high manufacturing speed, high fiber volume fraction, and [...] Read more.
Additive manufacturing (AM) has the potential to revolutionize the fabrication of continuous carbon fiber-reinforced polymer composites (CCFRPCs). Among AM techniques, direct ink writing (DIW) with ultraviolet (UV) curable resin shows promise for creating CCFRPCs with high manufacturing speed, high fiber volume fraction, and low energy consumption. However, issues such as incomplete curing and weak interfacial bonding, particularly in dense fiber bundles, limit the mechanical performance. This study addressed these challenges using pre-impregnated systems (PISs), which is a process developed to impregnate dry fiber bundles with partially cured resin before being used for DIW printing, to enhance resin-fiber adhesion and fiber–fiber bonding within fiber bundles. By optimizing resin viscosity and curing conditions in the PIS process, samples treated by PIS achieved improved mechanical properties. Tensile and bending tests revealed significant performance gains over non-PIS treated samples, with tensile stiffness increasing by at least 39% and bending stiffness by 45% in 3K fiber bundles. Tensile samples with thicker fiber bundles (6K and 12K) exhibited similar improvements. On the other hand, while all samples exhibit enhanced mechanical properties under bending deformation, the improvement of flexural stiffness and strength with thicker fiber bundles is shown to be less significant than those with 3K fiber bundles. Overall, composites made with PIS-treated fibers can enhance mechanical performance compared with those made with non-PIS-treated fibers, offering the scaling capability of printing thicker fiber bundles to reduce processing time while maintaining improved properties. It emphasizes the importance of refining the pre-processing strategies of large continuous fiber bundles in the AM process to achieve optimal mechanical properties. Full article
(This article belongs to the Special Issue Additive Manufacturing of Advanced Composites, 2nd Edition)
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20 pages, 13820 KiB  
Article
Dimensional Accuracy Evaluation of Single-Layer Prints in Direct Ink Writing Based on Machine Vision
by Yongqiang Tu, Haoran Zhang, Hu Chen, Baohua Bao, Canmi Fang, Hao Wu, Xinkai Chen, Alaa Hassan and Hakim Boudaoud
Sensors 2025, 25(8), 2543; https://doi.org/10.3390/s25082543 - 17 Apr 2025
Viewed by 395
Abstract
The absence of standardized evaluation methodologies for single-layer dimensional accuracy significantly hinders the broader implementation of direct ink writing (DIW) technology. Addressing the critical need for precision non-contact assessment in DIW fabrication, this study develops a novel machine vision-based framework for dimensional accuracy [...] Read more.
The absence of standardized evaluation methodologies for single-layer dimensional accuracy significantly hinders the broader implementation of direct ink writing (DIW) technology. Addressing the critical need for precision non-contact assessment in DIW fabrication, this study develops a novel machine vision-based framework for dimensional accuracy evaluation. The methodology encompasses three key phases: (1) establishment of an optimized hardware configuration with integrated image processing algorithms; (2) comprehensive investigation of camera calibration protocols, advanced image preprocessing techniques, and high-precision contour extraction methods; and (3) development of an iterative closest point (ICP) algorithm-enhanced evaluation system. The experimental results demonstrate that our machine vision system achieves 0.04 mm × 0.04 mm spatial resolution with the ICP convergence threshold optimized to 0.001 mm. The proposed method shows an 80% improvement in measurement accuracy (0.001 mm) compared to conventional approaches. Process parameter optimization experiments validated the system’s effectiveness, showing at least 76.3% enhancement in printed layer dimensional accuracy. This non-contact evaluation solution establishes a robust framework for quantitative quality control in DIW applications, providing critical insights for process optimization and standardization efforts in additive manufacturing. Full article
(This article belongs to the Section Intelligent Sensors)
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