Search Results (63)

The microstructure of polyacrylonitrile (PAN) precursor fibers has a profound influence on the performance of carbon fibers and depends on the spinning processes and processing conditions. This study compared the evolution of the microstructures and performance of PAN fibers between the wet-spinning and dry-jet wet-spinning processes, utilizing scanning electron microscopy, small/wide-angle X-ray scattering, dynamic mechanical analysis, and single-fiber tensile testing. Both spinning processes promoted the oriented alignment of microfibrils and fibrils, improved the crystal arrangement and molecular regularity, and facilitated the transition from a two-phase (crystalline/amorphous) structure to a single-phase structure, thereby gradually improving the fibers’ elastic character and mechanical properties. However, wet-spun fibers exhibited inherent defects (skin-core structure and large voids), which caused surface grooves, radial mechanical heterogeneity, and low breaking elongation during post-spinning. In contrast, dry-jet wet-spun fibers initially had a smooth surface and a homogeneous radial structure, which evolved into well-oriented, radially homogeneous structures during post-spinning. Furthermore, the dry-jet wet-spinning process produced greater increases in crystallinity (46%), crystal size (258%), and orientation index (146%) than the wet-spinning process did. The dry-jet wet-spinning process’s superiority in forming and optimizing the fiber microstructure gives it greater potential for producing high-quality PAN precursor fibers. Full article

In response to increasing environmental concerns, significant efforts have been made to reduce our reliance on fossil fuel-based plastics, driving the development of sustainable alternatives such as polyhydroxyalkanoates (PHAs). This study investigates the processing of various PHAs into fibres, focusing on their morphological, thermal, and mechanical properties. Different PHAs were spun into fibres at a 15% (w/v) concentration using wet-spinning techniques. Among the PHAs studied, commercially available PHBHHx, used as a reference, exhibited spongy morphology in the fibres and demonstrated thermal vulnerability due to its rapid degradation. Blended fibres showed enhanced morphological and mechanical properties compared with neat fibres. In Fourier-transform infrared spectroscopy (FTIR), no differences were observed between the unprocessed polymers and the wet-spun polymeric fibres, indicating that the wet-spinning process did not affect the molecular structure of the polymers. Thermal and mechanical evaluations confirmed the miscibility between the polymers in the blends. Overall, these results highlight, for the first time, the successful production of wet-spun fibres from two modified P(3HB) variants, individually, in combination with each other, and in blends with the well-established commercial PHA, PHBHHx. However, this study also underscores the need to optimise feed rates to enhance fibre production efficiency and mechanical strength, thereby broadening their potential for various applications. Full article

The brittleness of alginate fibers has limited their biological applications. Enhancing fiber toughness without sacrificing fracture tensile strength is challenging. Herein, an acidity-triggered helical conformational change in alginate is demonstrated to improve fiber toughness. During fiber formation by Ca²⁺ crosslinking, HCl triggers 2₁-helical and antiparallel twofold helical conformational changes in sodium alginate. The helical structures were confirmed using circular dichroism and X-ray diffraction. Rheological analysis revealed that the helical conformation was flexible and could extend fiber elongation from 9.4 ± 0.6 to 15.3 ± 2.2%, while the fracture tensile strength was slightly enhanced by 12.4%, reaching 308 MPa. Thus, toughness was enhanced by 74%, reaching 35.5 ± 2.1 MJ m⁻³, thereby reducing brittleness. The introduction of helical structures required no significant changes to the wet-spinning process and exhibited good processability. The improved elongation and toughness will broaden the biomedical applications of alginate fibers. Full article

Rapid urbanisation and industrialisation have intensified the Urban Heat Island (UHI) effect, significantly increasing energy demand for thermal comfort. Urban buildings consume considerable energy throughout the year, which can be reduced by incorporating Phase Change Materials (PCMs) into building materials. PCMs effectively regulate temperature by storing and releasing heat as latent heat during phase transitions. However, to prevent leakage, PCMs can be encapsulated in co-axial polymeric Phase Change Fibres (PCFs), representing an innovative approach in scientific research. This study optimised the coagulation bath and produced PCFs using commercial cellulose acetate as the sheath and polyethylene glycol (PEG 600 and 1000) as the core via the wet-spinning method. The first part of this work investigated the coagulation bath using Attenuated Total Reflectance-Fourier Transform Infrared Spectroscopy (ATR-FTIR) analyses of the characteristic peak areas. In contrast, the second part examined the PCFs’ morphological, chemical and thermal properties using Bright-field microscopy, ATR-FTIR, Differential Scanning Calorimetry (DSC) and Thermogravimetric Analysis (TGA) techniques. The results demonstrated the successful production of PCFs with an optimised coagulation bath. Bright-field microscopy and ATR-FTIR confirmed the well-defined morphology and the presence of PEG in the fibre core. TGA analysis showed high thermal stability in the PCFs, with mass loss observed at high degradation temperatures, ranging from ~264 °C to 397 °C for the PCFs with PEG 600 and from ~273 °C to 413 °C for the PCFs with PEG 1000. Meanwhile, DSC analysis revealed melting points of ~12.64 °C and 11.04 °C, with endothermic enthalpy of ~39.24 °C and 30.59 °C and exothermic enthalpy of ~50.17 °C and 40.93 °C, respectively, for PCFs with PEG 600, and melting points of ~40.32 °C and 41.13 °C, with endothermic enthalpy of ~83.47 °C and 98.88 °C and exothermic enthalpy of ~84.66 °C and 88.79 °C, respectively, for PCFs with PEG 1000. These results validate the potential of PCFs for applications in building materials for civil engineering, promoting thermal efficiency and structural stability. Full article

Phosphate invert glasses (PIGs) have been attracting attention as materials for bone repair. PIGs have a high flexibility in chemical composition because they are composed of orthophosphate and pyrophosphate and can easily incorporate various ions in their glass networks. In our previous work, incorporation of niobium (Nb) into melt-quench-derived PIGs was effective in terms of controlling their ion release, and Nb ions promoted the activity of osteoblast-like cells. In the present work, a liquid-phase method was used for synthesizing Nb-containing PIGs, as this method allows us to prepare a glass precursor solution at room temperature, which can be attributed to improved glass-shape design. Nb-containing PIGs were successfully prepared, and their ion release behavior was controlled by changing the Nb content in the PIGs. The functions of Nb varied according to its content. For example, in the case of PIGs containing a larger amount of Nb, Nb acted as both the network modifier and former while also inducing the formation of chain-like structures. These glasses possessed a gradual ion release in a tris-HCl buffer solution. Cotton-wool-like structured scaffolds were fabricated using the synthesized Nb-containing glass using a wet-spinning method. Because the scaffolds possess excellent flexibility and controllable ion release, they are good candidates for new biomaterials. Full article

Poor breathability, inadequate flexibility, bulky wearability, and insufficient gas-adsorption capacity always limit the developments and applications of conventional chemical protective clothing (CPC). To create a lightweight, breathable, and flexible fabric with a high gas-absorption capacity, activated carbon (AC)-loaded poly(m-phenylene isophthalamide) (PMIA) porous composite fibres were fabricated from a mixed wet-spinning process integrated with a solvent-free phase separation process. By manipulating the pore parameters of as-spun composite fibres, the exposure-immobilization of AC particles on the fibre surface can offer a higher gas-absorption capacity and better AC-loading stability. To improve the mechanical properties of AC-loaded porous as-spun fibres and further optimize the pore-locking structures, the impact of the hot-drawing process on the evolution of pore parameters and the corresponding properties (including the gas absorption capacity, the mechanical performance, and the stability of AC particles during loading) was clarified. After the hot-drawing process, the inhomogeneous pore morphologies composed of mesopores/micropores from as-spun fibres changed into homogeneous and decreased mesopores. With the decrease in structural defects in homogeneous morphologies, the tensile strength of AC-loaded PMIA porous-drawn fibres increased to 1.5 cN/dtex. Meanwhile, the greater total pore volume and specific surface area after hot drawing also maintained the gas-absorption capacity of drawn composite fibres at 98.53 mg/g. Furthermore, the AC-loaded PMIA porous composite fibres also showed comparable performance to the commercial FFF02 absorption layer in terms of static absorption behaviour for different gas molecules and absorption–desorption multi-cycling evaluations. In addition, due to the size reduction in mesopores after the hot-drawing process, the loading stability of AC particles in the stretched composite fibres was more substantial. Full article

This work presents the fabrication of a coaxial fiber triboelectric sensor (CFTES) designed for efficient energy harvesting and gesture detection in wearable electronics. The CFTES was fabricated using a facile one-step wet-spinning approach, with PVDF-HFP/CNTs/Carbon black as the conductive electrode and PVDF-HFP/MoS₂ as the triboelectric layer. The incorporation of 1T phase MoS₂ into the PVDF-HFP matrix significantly improves the sensor’s output owing to its electron capture capabilities. The sensor’s performance was carefully optimized by varying the weight percentage of MoS₂, the thickness of the fiber core, and the CNT ratio. The optimized CFTES, with a core thickness of 156 µm and 0.6 wt% MoS₂, achieved a stable output voltage of ~8.2 V at a frequency of 4 Hz and 10 N applied force, exhibiting remarkable robustness over 3600 s. Furthermore, the CFTES effectively detects human finger gestures, with machine learning algorithms further enhancing its accuracy. This innovative sensor offers a sustainable solution for energy transformation and has promising applications in smart portable power sources and wearable electronic devices. Full article

The importance of gas sensors is apparent as the detection of gases and pollutants is crucial for environmental monitoring and human safety. Gas sensing devices also hold the potential for medical applications as health monitoring and disease diagnostic tools. Gas sensors fabricated from graphene-based fibers present a promising advancement in the field of sensing technology due to their enhanced sensitivity and selectivity. The diverse chemical and mechanical properties of graphene-based fibers—such as high surface area, flexibility, and structural stability—establish them as ideal gas-sensing materials. Most significantly, graphene fibers can be readily tuned to detect a wide range of gases, making them highly versatile in gas-sensing technologies. This review focuses on graphene-based composite fibers for gas sensors, with an emphasis on the preparation processes used to achieve these fibers and the gas sensing mechanisms involved in their sensors. Graphene fiber gas sensors are presented based on the chemical composition of their target gases, with detailed discussions on their sensitivity and performance. This review reveals that graphene-based fibers can be prepared through various methods and can be effectively integrated into gas-sensing devices for a diverse range of applications. By presenting an overview of developments in this field over the past decade, this review highlights the potential of graphene-based fiber sensors and their prospective integration into future technologies. Full article

With the innovation of modern electronics, heat dissipation in the devices faces several problems. In our work, boron nitride (BN) with good thermal conductivity (TC) was successfully fabricated by constructing the BN along the axial direction and the surface-grafted BN hybrid composite fibers via the wet-spinning and hot-pressing method. The unique inter-outer and inter-interconnected hybrid structure of composite fibers exhibited 176.47% thermal conductivity enhancement (TCE), which exhibits good TC, mechanical resistance, and chemical resistance. In addition, depending on the special structure of the composite fibers, it provides a new strategy for fabricating thermal interface materials in the electronic device. Full article

Urban heat islands (UHI) are a growing issue due to urbanization, causing citizens to suffer from the inadequate thermal properties of building materials. Therefore, the need for climate-resistant infrastructure is crucial for quality of life. Phase change materials (PCMs) offer a solution by being incorporated into construction materials for thermoregulation. PCMs store and release heat as latent heat, adjusting temperatures through phase changes. Polymeric phase change fibers (PCFs) are an innovative technology for encapsulating PCMs and preventing leaks. This study produced PCFs via wet-spinning, using commercial cellulose acetate (CA, Mn 50,000) as the sheath and polyethylene glycol (PEG 2000) as the core. The PCFs were cut using a hot-cutting method at three different temperatures and washed with distilled water. Morphological analysis was conducted with a bright-field microscope, and chemical analysis was performed using Fourier transform infrared spectroscopy (FTIR) before and after controlled washing. Additionally, the washing baths were analyzed by UV-visible spectroscopy to detect PEG. The PCFs displayed a well-defined core-shell structure. Although some PEG 2000 leakage occurred in unsuccessful cuts, cuts at 50 °C showed sealed ends and less material in the baths, making it viable for civil engineering materials. Full article

Wearable electronic sensors have recently attracted tremendous attention in applications such as personal health monitoring, human movement detection, and sensory skins as they offer a promising alternative to counterparts made from traditional metallic conductors and bulky metallic conductors. However, the real-world use of most wearable sensors is often hindered by their limited stretchability and sensitivity, and ultimately, their difficulty to integrate into textiles. To overcome these limitations, wearable sensors can incorporate flexible conductive fibers as electrically active components. In this study, we adopt a scalable wet-spinning approach to directly produce flexible and conductive fibers from aqueous mixtures of Ti₃C₂T_x MXene and natural rubber (NR). The electrical conductivity and stretchability of these fibers were tuned by varying their MXene loading, enabling knittability into textiles for wearable sensors. As individual filaments, these MXene/NR fibers exhibit suitable conductivity dependence on strain variations, making them ideal for motivating sensors. Meanwhile, textiles from knitted MXene/NR fibers demonstrate great stability as capacitive touch sensors. Collectively, we believe that these elastic and conductive MXene/NR-based fibers and textiles are promising candidates for wearable sensors and smart textiles. Full article

The application of alginate fibers is limited by relatively low mechanical properties. Herein, a self-reinforcing strategy inspired by nature is proposed to fabricate alginate fibers with minimal changes in the wet-spinning process. By adapting a coagulation bath composing of CaCl₂ and ethanol, the secondary structure of sodium alginate (SA) was regulated during the fibrous formation. Ethanol mainly increased the content of β-sheet in SA. Rheological analysis revealed a reinforcing mechanism of stiff β-sheet for enhanced modulus and strength. In combination with Ca²⁺ crosslinking, the self-reinforced alginate fibers exhibited an increment of 39.0% in tensile strength and 71.9% in toughness. This work provides fundamental understanding for β-sheet structures in polysaccharides and a subsequent self-reinforcing mechanism. It is significant for synthesizing strong and tough materials. The self-reinforcing strategy involved no extra additives and preserved the degradability of the alginate. The reinforced alginate fibers exhibited promising potentials for biological applications. Full article

Rationally designing the fibrous structure of artificial meat is a challenge in enriching the organoleptic quality of meat analogs. High-quality meat analog fibers have been obtained by wet-spinning technique in our previous study, whereas introducing oil droplets will further achieve their fine design from the insight of microstructure. Herein, in this current work, oil was introduced to the soybean protein isolate/polysaccharide-based meat analog fibers by regulating the oil droplets’ size and content, which, importantly, controlled the spinning solution characterization as well as structure-related properties of the meat analog fiber. Results showed that the oil dispersed in the matrix as small droplets with regular shapes, which grew in size as the oil content increased. Considering the effect of oil droplets’ size and content on the spinnability of the spinning solution, the mechanical stirring treatment was chosen as the suitable treatment method. Importantly, increasing the oil content has the potential to enhance the juiciness of meat analog fibers through improvements in water-holding capacity and alterations in water mobility. Overall, the successful preparation of oil-loaded plant-based fiber not only mimicked animal muscle fiber more realistically but also provided a general platform for adding fat-soluble nutrients and flavor substances. Full article

Spider silk has extraordinary mechanical properties, displaying high tensile strength, elasticity, and toughness. Given the high performance of natural fibers, one of the long-term goals of the silk community is to manufacture large-scale synthetic spider silk. This process requires vast quantities of recombinant proteins for wet-spinning applications. Attempts to synthesize large amounts of native size recombinant spidroins in diverse cell types have been unsuccessful. In these studies, we design and express recombinant miniature black widow MaSp1 spidroins in bacteria that incorporate the N-terminal and C-terminal domain (NTD and CTD), along with varying numbers of codon-optimized internal block repeats. Following spidroin overexpression, we perform quantitative analysis of the bacterial proteome to identify proteins associated with spidroin synthesis. Liquid chromatography with tandem mass spectrometry (LC MS/MS) reveals a list of molecular targets that are differentially expressed after enforced mini-spidroin production. This list included proteins involved in energy management, proteostasis, translation, cell wall biosynthesis, and oxidative stress. Taken together, the purpose of this study was to identify genes within the genome of Escherichia coli for molecular targeting to overcome bottlenecks that throttle spidroin overexpression in microorganisms. Full article

This study describes a novel approach using fibrous Al₂O₃-Nylon 6 composites to induce inhibition behavior in silica scaling systems. The composite fibers were fabricated with a wet-spinning process using the coagulation of a methanolic Nylon-CaCl₂ solution with Al₂O₃ powder after immersing the thread-like solution in water. The mesoporous nylon fibers composed of Al₂O₃ powders ranging from 10 to 30 wt% loading demonstrated superior adsorption capabilities to silica in water, behaving with the Freundlich model and exhibiting effective multilayer adsorption onto the Al₂O₃ sites embedded in the fiber. Furthermore, the composite fibers inhibited silica scaling, even at high concentrations, due to a substantially efficient reduction in soluble silica when the composite fiber was present in the system. The utilization of 15 g of composite fibers resulted in a rapid drop to approximately 30 mg/L within the initial 10 h, which is a considerable improvement compared to the 300 mg/L observed in the fiber-free control sample. Notably, the presence of an elevated fiber content exceeding 7.5 g demonstrated the complete inhibition of silica precipitation. An analysis of the pore volume using nitrogen adsorption experiments before and after silica adsorption showed that silica adsorption resulted in a significant decrease in mesoporous properties at the alumina sites. This indicated an efficient adsorption of silica onto the alumina site, effectively removing silica from the system. Full article