Search Results (42)

This study presents the first comprehensive investigation of direct supercritical water oxidation (SCWO) of microalgae biomass integrated with photobioreactor oxygen recovery for sustainable energy production. Laboratory-scale experiments were conducted on Nannochloropsis gaditana at optimized conditions (650 °C, 24 MPa, 1 min residence time), achieving extraordinary conversion efficiency of 99.99% at biomass concentrations as low as 0.5 wt%. Process simulation using Aspen Plus demonstrated that this integrated photobioreactor-SCWO system can recover oxygen produced during photosynthesis, reducing compressor energy demands by 10–15% compared to conventional air-fed systems. The coupled system achieved net thermal power outputs of 47–66 kW from a 1 kg/min microalgae feed at 5–10 wt% biomass concentration, corresponding to an overall system thermal efficiency of approximately 18%. CO₂ recovery via mono-ethanolamine absorption enabled 70–80% carbon cycle closure, while simultaneous nutrient recycling through the aqueous phase supports sustainable circular economy principles. This coupled photobioreactor-SCWO process represents an efficient pathway for energy recovery from wet microalgae biomass, eliminating the energy-intensive drying requirement (typically 60–70% of conventional processing energy) and achieving complete mineralization of organic compounds. The system demonstrates technical and energetic viability for scaling to pilot demonstration scale. Full article

An integrated microalgae biorefinery producing high-purity xanthophylls using a sustainable and efficient strategy still faces critical challenges. In this study, the microalga Amphidinium carterae can accumulate peridinin and diadinoxanthin cycle carotenoids. Notably, valorization of wet A. carterae using integrated preparation of peridinin and diadinoxanthin cycle carotenoids was developed, containing four main steps including microalgae cultivation, solvent extraction, octadecylsilyl open-column chromatography, and ethanol precipitation for the first time. Under the optimum integrated preparation conditions, the purities of obtained peridinin, diadinoxanthin, and diatoxanthin were all more than 95%, with total recovery rates of approximately 70%, 51%, and 74%, respectively. Based on nuclear magnetic resonance techniques, the purified peridinin, diadinoxanthin, and diatoxanthin were identified as all-trans-peridinin, all-trans-diadinoxanthin, and all-trans-diatoxanthin, respectively. In all, the developed method may hold significant implications for future purification of peridinin and diadinoxanthin cycle carotenoids, as well as for the integrated biorefinery of wet A. carterae. Full article

The production of biodiesel from microalgae presents a sustainable and renewable solution to the growing global energy demands, with catalysts playing a critical role in optimizing the transesterification process. This study examines the emerging catalysts and innovative techniques utilized in converting microalgal lipids into fatty acid methyl esters, emphasizing their impact on reaction efficiency, yield, and environmental sustainability. Sulfuric acid demonstrates excellent performance in in situ transesterification, while NaOH/zeolite achieves high biodiesel yields using ultrasound- and microwave-assisted methods. Metal oxides such as CuO, NiO, and MgO supported on zeolite, as well as ZnAl-layered double hydroxides (LDHs), further enhance reaction performance through their high activity and stability. Enzymatic catalysts, particularly immobilized lipases, provide a more environmentally friendly option, offering high yields (>90%) and the ability to operate under mild conditions. However, their high cost and limited reusability pose significant challenges. Ionic liquid catalysts, such as tetrabutylphosphonium carboxylate, streamline the process by eliminating the need for drying and lipid extraction, achieving yields as high as 98% from wet biomass. The key novelty of this work lies in its detailed focus on the use of ionic liquids and nanocatalysts in microalgae-based biodiesel production, which are often underrepresented in previous reviews that primarily discuss homogeneous and heterogeneous catalysts. Full article

Microalgae proteins are increasingly recognized in the food and nutraceutical industries for their functional versatility and high nutritional value. Mild alkaline treatment is commonly used for cell wall degradation and intracellular protein solubilization, consequently enhancing the protein extraction yield. The findings of this study reveal that alkaline treatment alone, even at higher NaOH concentration (up to 0.3 M) and treatment time (up to 90 min), was ineffective (max. 2.4% yield) for the extraction of protein from Auxenochlorella protothecoides biomass. This challenge was significantly reduced through synergistic application of mechanical cell disruption using high-pressure homogenization (HPH) and alkaline solubilization. Single-pass HPH (35 k psi) alone without alkaline treatment led to 52.3% protein solubilization from wet biomass directly harvested from culture broth, while it was only 18.5% for spray-dried biomass. The combined effect of HPH and alkaline (0.1 M NaOH) treatment significantly increased protein extraction yield to 68.0% for a spray-dried biomass loading of 50 g L⁻¹. Through replacing spray-dried biomass with wet biomass, the requirement of NaOH was reduced by 5-fold to 0.02 M to achieve a similar yield of 68.1%. The process integration of HPH with the mild alkaline solubilization and utilization of wet biomass from culture broth showed high potential for industrialization of microalgae protein extraction. This method achieves high extraction yield while reducing alkaline waste and eliminating the need for energy-consuming drying of biomass, thereby minimizing the environmental impact. Full article

Microalgae are a promising source of valuable compounds, including proteins, pigments, lipids, vitamins, and ingredients for cosmetics and animal feed. Despite their potential, downstream processing remains a major bottleneck in microalgae biorefineries, particularly in achieving high extraction efficiency with low energy and chemical input. While several extraction methods exist, few balance efficiency with selectivity and sustainability. Recently, mild and selective techniques such as Pulsed Electric Field (PEF) and Enzymatic Hydrolysis (EH) have gained attention, both individually and in combination. This review provides the first comprehensive comparative analysis of PEF and EH, emphasizing their mechanisms of action, specific cellular targets, and potential for integration into a cascaded, wet-route biorefinery process. Studies involving PEF, EH, and their sequential application (PEF-EH and EH-PEF) are analyzed, focusing on microalgae species, operational conditions, and extraction yields. The advantages and challenges of each method, including compound selectivity, environmental impact, and economic feasibility, are critically evaluated. The goal is to gain insight into whether the synergistic use of PEF and EH can enhance the recovery of intracellular compounds while improving the overall sustainability and efficiency of microalgae-based bioprocessing. Full article

In this work, the toxicity level of nano- and microparticles obtained by underwater welding was assessed. The toxicity of nano- and microparticles obtained by underwater welding was evaluated on three types of marine microalgae: Heterosigma akashiwo (Ochrophyta), Porphyridium purpureum (Rhodophyta), and Attheya ussuriensis (Bacillariophyta). The aim was to study the environmental risks associated with the ingress of micro- and nanoparticles of metal oxides into the marine environment. Water samples containing suspensions from wet welding and cutting processes were analyzed by inductively coupled plasma mass spectrometry (ICP-MS) to determine heavy metal concentrations. Biotesting included evaluation of growth inhibition, cell size change, and membrane potential of microalgae using flow cytometry. The results showed that samples APL-1 and APL-2 (flux-cored wire) were the most toxic, causing concentration-dependent growth inhibition of H. akashiwo and A. ussuriensis (p < 0.0001) as well as membrane depolarization. For P. purpureum, ELc and ELw (coated electrodes) samples stimulated growth, indicating species-specific responses. The stability of the nanoparticles and their bioavailability were found to play a key role in the mechanisms of toxicity. The study highlights the need to control the composition of materials for underwater welding and to develop environmentally friendly technologies. The data obtained are important for predicting the long-term effects of pollution of marine ecosystems by substances formed during underwater welding. Full article

Certain microalgae species have gained traction in the biofuel and food/feed sectors due to their ability to accumulate large amounts of intracellular lipids. However, the extraction of lipids from microalgae is hindered by the presence of complex and recalcitrant cell walls that act as a barrier to mass transfer. This paper examines the intricate details of microalgae cell walls of species belonging to three genera—Nannochloropsis, Scenedesmus, and Schizochytrium—known for their high total lipid contents and omega-3 polyunsaturated fatty acid contents, thus having dual potential for both biofuel and food/feed application. An overview of the techniques used to analyse the cell walls, followed by a detailed description of the cell wall architecture of the three genera and the growth conditions that affect the ultrastructure and composition of their cell walls, is presented. Since cell wall disruption is a crucial step in recovering intracellular products from microalgae biomass, different cell-disruption technologies are also reviewed, focusing specifically on approaches that can be applied directly to wet biomass without the need for biomass drying, thus exerting a low-energy footprint. Enzymatic treatment is operated under mild conditions and offers a promising wet route for targeted recovery of intracellular products from microalgae with minimal side reactions and risk of product degradation. The high cost of enzymes can be mitigated by reducing enzyme requirements through the adoption of a minimal design approach that uses the cell wall composition as the basis to direct enzyme choice and dosage. Different enzyme-recycling and immobilisation strategies to reduce enzyme requirements and improve commercial scalability are also reviewed. Finally, the paper provides a summary of the current state-of-the-art in direct biological approaches using algicidal bacteria and fungi to achieve cell disruption. Overall, the paper provides a roadmap for a more efficient cell disruption of microalgae. Full article

Porphyridium is a unicellular marine microalga that is rich in polysaccharides and has excellent biological activities. Optimizing the extraction of polysaccharides can significantly improve the value of Porphyridium biomass. In the present study, response surface methodology was employed to optimize the extraction conditions of polysaccharides, including extraction time, extraction temperature, and biomass-to-water ratio. Furthermore, microwave-assisted extraction was used to improve the yield of polysaccharides further. The results showed that increasing the extraction temperature and extraction time could enhance the yield of polysaccharides. The multiple regression analysis of RSM indicated that the model could be employed to optimize the extraction of polysaccharides. The optimal extraction time, extraction temperature, and biomass-to-water ratio were 45 min, 87 °C, and 1:63 g mL⁻¹, respectively. Under these optimal conditions, the maximum yield of polysaccharides was 23.66% DW, which well matched the predicted yield. The results indicated that the extraction temperature was the most significant condition affecting the yield of polysaccharides. The microwave-assisted extraction could further improve the yield of polysaccharides to 25.48% DW. In conclusion, hot water with microwave-assisted extraction was effective for polysaccharide extraction in P. purpureum. Full article

Extraction of lipids and high-value products from highly wet microalgae requires significant energy for the drying pretreatment. In this study, we examined the direct extraction of lipids, β-carotene, and polyphenolic compounds from wet Dunaliella salina using liquefied dimethyl ether (DME), which is effective in lipid extraction for biofuel production. The amount of DME-extracted β-carotene was 7.0 mg/g, which was higher than that obtained from the chloroform–methanol extraction. Moreover, the total phenolic content extracted with DME and its antioxidant capacity were slightly higher than those extracted with chloroform–methanol. DME removed almost all the water and extracted 29.2 wt% of total lipids and 9.7 wt% of fatty acids. More lipids were extracted from wet samples by liquefied DME than by chloroform–methanol extraction. The C/N ratio of lipids extracted with DME was 112.0, higher than that of chloroform–methanol. The high C/N ratio suggests that nitrogen-containing phosphatidylcholines may be less easily extracted by liquefied DME and may be highly selective. However, the ratio of saturated fatty acids was 34.8%, lower than that of chloroform–methanol. Na⁺ and Mg²⁺ in the culture medium were not extracted using DME. Thus, using the extract with DME has both advantages and disadvantages compared to using the extract with chloroform–methanol; however, it has satisfactory extraction properties. DME is expected to be an environment-friendly alternative solvent because it does not require drying, which is necessary for conventional extraction solvents. Full article

The aim of this study was to investigate the potential of upcycling Expanded Polystyrene (EPS) waste collected from food packaging into a membrane for microalgae harvesting, in which membrane filtration often challenges fouling and pore blocking. The target species is Spirulina platensis, with Chlorella vulgaris as a comparison agent. The membrane was fabricated from used Styrofoam, which typically ends up as single-use food packaging waste. In this study, PVP was used as an additive at varying concentrations, from 2 wt.% to 8 wt.%. The experimental results indicated that despite varying PVP concentrations, all EPS waste membranes exhibited near-complete recovery of Spirulina platensis biomass extraction. Despite the similar harvesting efficiency, EPS/PVP-8 exhibited the largest flux of 970.5 LMH/Bar, which is twice the value of the pristine EPS waste membrane. All membranes were hydrophilic; however, hydrophobicity increased with PVP concentration. SEM micrographs revealed that PVP enlarged the membrane surface pores and improved connectivity within the membrane’s structure, ensuring efficient flow. The EPS waste membrane offers promising insights for sustainable materials and wastewater treatment. The upcycling of EPS waste into flat sheet membranes not only addresses the problem of Styrofoam waste accumulation but also paves the way to transform waste into valuable products. Full article

Downstream costs represent one of the main obstacles to enabling microalgae to become widespread. The development of an economical, easily scaled-up strategy could reduce the overall process costs. Here, different flocculants were tested on different microalgae strains and a cyanobacterium. The results indicate that flocculation could be an alternative to centrifugation, as CaCl₂ induced a complete flocculation of green and red marine strains (96 ± 4% and 87.0 ± 0.5%, respectively), whereas Chitosan was the only agent able to induce flocculation on the cyanobacterium (46 ± 1%). As for the thermoacidophilic red microalga, 100% flocculation was achieved only by increasing the pH. Carotenoids were extracted from the flocculated biomass, and the strategy improved with the use of the wet biomass. The results indicate that flocculation does not affect carotenoid yield, which is at least the same than that obtained upon centrifugation and extraction from the wet biomass. Then, for the first time, the biological activity of the extracts obtained from the flocculated biomasses was evaluated. The results indicate that only the green microalga extract shows increased antioxidant activity. In conclusion, this work highlights that a general downstream procedure cannot be developed for microalgae strains but should be rationally tailored. Full article

A simple two-stage extraction and recovery method for macromolecules from microalgae biomass, termed CASS (concentrating the microalgae solution, acid pretreatment, high-shear-assisted lipid extraction, and separation), was developed. This method effectively processed the wet biomass of Chlorella sp. ABC-001 at a moderately low biomass concentration (50 g/L). The optimal conditions were acid pretreatment with 5 wt.% H₂SO₄ at 100 °C for 1 h, followed by high-shear extraction using hexane at 3000 rpm for 30 min. The acid pretreatment hydrolyzed carbohydrates and phospholipids, disrupting the cell wall and membrane, while high-shear mixing enhanced mass transfer rates between solvents and lipids, overcoming the hydraulic barrier at the cell surface. Within 10 min after completing the process, the extraction mixture achieved natural phase separation into water, solvent, and biomass residue layers, each enriched with carbohydrates, lipids, and proteins, respectively. The CASS process demonstrated high esterifiable lipid yields (91%), along with substantial recovery of glucose (90%) and proteins (100%). The stable phase separation prevented emulsion formation, simplifying downstream processing. This study presents the results on cell disruption, optimal acid treatment concentration, and high-shear mixing to achieve macromolecule separation, expanding the lipid-centric microalgal process to a comprehensive biorefinery concept. Full article

Non-concentrated algae storage can bridge the period between algae harvesting and processing while avoiding the stress conditions associated with the concentration step required for concentrate storage. This study aimed to examine organic matter losses during the non-concentrated storage of Microchloropsis gaditana at pilot-scale. Algae cultures (400–500 L) were stored for up to 12 days either at an 8 °C target temperature or at 19 °C as the average temperature. The centrifugation yield of stored algal cultures decreased from day 5 or day 8 onwards for all storage conditions. After 12 days, the centrifugation yields were between 57% and 93% of the initial yields. Large differences in centrifugation yields were noted between the algae batches. The batch-to-batch difference outweighed the effect of storage temperature, and the highest yield loss was observed for the 8 °C cooled algae batch. The analysis of stored algae before and after centrifugation suggested that the decreasing yields were not related to respiration losses, but rather, the decreasing efficiency with which organic matter is collected during the centrifugation step. Full article

The demand for aquaculture is increasing, but production is declining due to high feed costs and disease outbreaks. Viral hemorrhagic septicemia (VHS) is a viral disease that seriously affects seawater and freshwater fish in aquaculture, including the olive flounder (Paralichthys olivaceus), a major aquaculture fish in Korea. However, very few vaccines are currently available for viral hemorrhagic septicemia virus (VHSV). The nutrient-rich microalga Chlorella vulgaris has been used as a feed additive in aquaculture and as a host for the industrial production of recombinant VHSV glycoprotein as an oral vaccine. In this study, VHSV glycoprotein was cloned with a salt-inducible promoter, and high levels of expression up to 41.1 mg/g wet C. vulgaris, representing 27.4% of total extracted soluble protein, were achieved by growing the transformed C. vulgaris for 5 days in the presence of 250 mM NaCl. The production of a neutralizing antibody was detected in the serum of fish given feed containing 9% VHSV glycoprotein-expressing C. vulgaris. Furthermore, relative survival rates of 100% and 81.9% were achieved following challenges of these fish with VHSV at 10⁶ and 10⁷ pfu/fish, respectively, indicating that C. vulgaris could be used as a platform for the production of recombinant proteins for use as oral vaccines in the control of viral diseases in aquaculture. Full article

Microalgae, which accumulate considerable carbohydrates, are a potential source of glucose for biofuel fermentation. In this study, we investigated the enzymatic hydrolysis efficiency of wet microalgal biomass compared with freeze-dried and oven-dried biomasses, both with and without an acidic pretreatment. With the dilute sulfuric acid pretreatment followed by amy (α-amylase and amyloglucosidase) and cellulase hydrolysis, approximately 95.4% of the glucose was recovered; however, 88.5% was released by the pretreatment with 2% (w/v) sulfuric acid, which indicates the potential of the acids for direct saccharification process. There were no considerable differences in the glucose yields among the three kinds of materials. In the direct amy hydrolysis without any pretreatment, a 78.7% glucose yield was obtained, and the addition of cellulase had no significant effect on the hydrolysis to glucose. Compared with the oven-dried biomass, the wet biomass produced a substantially higher glucose yield, which is possibly because the cross-linked cells of the oven-dried biomass prevented the accessibility of the enzymes. According to the results, the fresh microalgal biomass without cell disruption can be directly used for enzymatic hydrolysis to produce glucose. The enzymatic hydrolysate of the wet microalgal biomass was successfully used for acetone–butanol–ethanol (ABE) fermentation, which produced 7.2 g/L of ABE, indicating the application potential of wet microalgae in the bioalcohol fuel fermentation process. Full article