Search Results (78)

8Cr4Mo4V bearing steel is a critical material for main shaft bearings in aero-engine applications. However, the current understanding of the micro-mechanical properties of its matrix and primary carbide phases (vanadium-rich and molybdenum-rich carbides) remains insufficient. This knowledge gap readily induces various forms of deformation damage during grinding, severely compromising the surface integrity of the workpiece. To address this, nanoindentation and nano-scratch techniques were employed to systematically quantify the micro-mechanical properties of each phase and investigate the deformation damage behavior of the steel under load. Results showed that MC carbides exhibited the highest elastic modulus and microhardness, which made them more susceptible to becoming crack initiation sites during grinding. Nano-scratch testing further revealed that crack initiation at carbide edges and localized spalling were the primary damage mechanisms. This study provides a micro-mechanical foundation for controlling the grinding surface quality of 8Cr4Mo4V bearing steel, holding significant implications for optimizing grinding processes, suppressing crack initiation, and elucidating the grinding damage mechanism. Full article

In order to improve the electrochromic performance of polyaniline (PANI), porous PANI/vanadium carbide MXene (PANI/V₂CT_x) composite electrochromic films were prepared via a rapid, facile, and low-cost one-pot electrodeposition method from an aqueous solution composed of aniline and V₂CT_x for the first time. The addition of V₂CT_x with a 2D layered structure results in the PANI/V₂CT_x composite films exhibiting significantly different morphologies, structures, electrochemical and electrochromic properties from the pure PANI film. The results show that compared with the pure PANI film, the composite film with optimum V₂CT_x content possesses superior electrochromic properties, such as higher optical contrast, switching speed, coloration efficiency, and cycling stability. The improved electrochromic properties of the composite film can be ascribed to its unique porous morphology and strong hydrogen bond and/or electrostatic interaction between PANI and V₂CT_x. This research demonstrates that the one-pot electrodeposition method and the prepared conductive PANI/MXene composite films have potential applications in various fields. Full article

The increasing demand for enhanced wear resistance and mechanical integrity in tooling applications has driven the development of advanced surface engineering strategies for high-alloy steels. Böhler K390 MICROCLEAN, a powder-metallurgical V–Cr–Mo–W cold work tool steel with high vanadium content, features a composite metal matrix–carbide microstructure, consisting of uniformly distributed coarse vanadium carbides and finer carbides (M₇C₃, M₆C/MC) embedded in a ferritic matrix. This study investigated the effects of non-melting laser surface treatment (LST) applied to both as-received and bulk heat-treated K390 specimens. Microstructural characterization using SEM, EBSD, XRD, and EDX revealed the formation of a hardened surface layer comprising a structureless mixture of ultrafine-grained martensite and retained austenite, localized around vanadium carbides. Lattice parameter analysis and Williamson–Hall evaluation demonstrated increased carbon content, lattice distortion, and crystallite size reduction, contributing to high dislocation density (6.4 × 10¹⁴ to 2.6 × 10¹⁵ m⁻²) and enhanced hardness. Microhardness was increased by up to 160% compared to the initial state (reaching 835–887 HV₂₀), and dry-sliding testing showed up to 3.94 times reduced volume loss and decreased friction coefficients. Wear occurred via the formation and delamination of thin oxide tribo-layers, which enhanced the wear behavior. The combined approach of bulk heat treatment followed by LST produced a graded microstructure with superior mechanical stability, offering clear advantages for extending tool life under severe contact loads in stamping and forming operations. Full article

The effect of tempering temperature and tempering time on the density of hydrogen traps, hydrogen diffusivity, and microhardness in a vanadium-modified AISI 4140 martensitic steel was determined. Tempering parameters were selected to activate the second, third, and fourth tempering stages. These conditions were intended to promote specific microstructural transformations. Permeability tests were performed using the electrochemical method developed by Devanathan and Stachurski, and microhardness was measured before and after these tests. It was observed that hydrogen diffusivity is inversely proportional to microhardness, while the density of hydrogen traps is directly proportional to microhardness. The lowest hydrogen diffusivity, the highest trap density, and the highest microhardness were obtained in the as-quenched condition and the tempering at 286 °C for 0.25 h. In contrast, tempering at a temperature corresponding to the fourth tempering stage increases hydrogen diffusivity and decreases the density of hydrogen traps and microhardness. However, as the tempering time or temperature increases, the opposite occurs, which is attributed to the formation of alloy carbides. Finally, hydrogen has a softening effect for tempering temperatures corresponding to the fourth tempering stage, tempering times of 0.25 h, and in the as-quenched condition. However, with increasing tempering time, hydrogen has a hardening effect. Full article

This study examines the influence of vanadium carbide (VC) on the physical and mechanical properties of SiC–VC composites fabricated by a modified spark plasma sintering (SPS) method at a uniaxial pressure of 45 MPa. It was found that the addition of 40 wt.% VC into the SiC matrix led to a substantial reduction in porosity from ca. 30% to less than 8.2% and caused enhancement of the properties. Fracture toughness increased from 2.9 to 7.0 MPa·m^1/2, and hardness rose from 2.9 to 22.6 GPa. In the SiC–VC system, vanadium carbide acted as a grain growth inhibitor and particulate reinforcement. A sintering temperature increase from 1900 °C to 2000 °C resulted in a ~70% improvement in hardness and a ~50% gain in fracture toughness. The results highlighted the critical balance between densification parameters and microstructural stability. Utilization of n-dimensional vector space of material features, Mahalanobis distance, and Pareto trade-off optimization helped to describe the features of the newly obtained composites and to optimize the manufacturing process. Full article

Developing advanced nuclear fuel technologies is critical for high-performance applications such as nuclear thermal propulsion (NTP). This study explores the feasibility of direct ink writing (DIW) for fabricating ceramic pellets for potential nuclear applications. Zirconium carbide (ZrC) is used as a matrix material and vanadium carbide (VC) is used as a surrogate for uranium carbide (UC) in this study. A series of ink formulations were developed with varying concentrations of VC and nanocrystalline cellulose (NCC) to optimize the rheological properties for DIW processing. Post-sintering analysis revealed that conventionally sintered samples at 1750 °C exhibited high porosity (>60%), significantly reducing the compressive strength compared to dense ZrC ceramics. However, increasing VC content improved densification and mechanical properties, albeit at the cost of increased shrinkage and ink flow challenges. Spark plasma sintering (SPS) achieved near-theoretical density (~97%) but introduced geometric distortions and microcracking. Despite these challenges, this study demonstrates that DIW offers a viable route for fabricating ZrC-based ceramic structures, provided that sintering strategies and ink rheology are further optimized. These findings establish a baseline for DIW of ZrC-based materials and offer valuable insights into the porosity control, mechanical stability, and processing limitations of DIW for future nuclear fuel applications. Full article

In this study, deep cryogenic treatment (DCT) was applied to cold work tool steels with different vanadium weights (Vanadis 4 and Vanadis 10) for 12, 24 and 36 h, and the changes in their mechanical properties and microstructures were examined. Compression, tensile, hardness, SEM–EDS, carbide size, XRD and Rietveld analyses were performed to examine the mechanical and microstructural properties of the cryogenically treated samples. In this study, increasing the cryogenic treatment time and vanadium weight ratio did not have a positive effect on the hardness, and it was determined that the most positive result in terms of tensile and compressive strength was obtained in the V4_DCT-24 sample. The results of this study showed that the cryogenic treatment formed secondary carbides, vanadium carbide (VC) and chromium carbide (Cr₇C₃), in vanadium cold work tool steels and reduced the amount of retained austenite (γ-Fe), transformed into martensite (α’-Fe) structures. Additionally, cryogenically treated Vanadis steels are thought to be usable in the metal processing industry, especially for cutting tools and molds. Full article

The development of effective oil adsorbents has attracted a great deal of attention due to the increasingly serious problem of oil pollution. A light and porous collagen (COL)/polyvinyl alcohol (PVA)/vanadium carbide (V₂CT_x) composite aerogel was synthesized using a simple method of blending, directional freezing, and drying. After modification with methyltriethoxysilane (MTMS) via chemical vapor deposition, the aerogel possessed an excellent hydrophobicity and its water contact angle reached 135°. The hydrophobic COL/PVA/V₂CT_x composite aerogel exhibits a porous structure with a specific surface area of 49 m²/g. It also possesses prominent mechanical properties with an 80.5 kPa compressive stress at 70% strain, a low density (about 28 mg/cm³), and outstanding thermal stability, demonstrating a 61.02% weight loss from 208 °C to 550 °C. Importantly, the hydrophobic COL/PVA/V₂CT_x aerogel exhibits a higher oil absorption capacity and stability, as well as a faster absorption rate, than the COL/PVA aerogel when tested with various oils. The hydrophobic COL/PVA/V₂CT_x aerogel has the capacity to adsorb 80 times its own weight of methylene chloride, with help from hydrophobic interactions, Van der Waals forces, intermolecular interactions, and capillary action. Compared with the pseudo first-order model, the pseudo second-order model is more suitable for oil adsorption kinetics. Therefore, the hydrophobic COL/PVA/V₂CT_x aerogel can be used as an environmentally friendly and efficient oil adsorbent. Full article

Since the discovery of two-dimensional transition metal carbides and nitrides (MXenes), MXenes have attracted widespread research in the academic community due to their advantages, such as adjustable interlayer spacing, excellent hydrophilicity, conductivity, compositional diversity, and rich surface chemical composition. More than 100 different MXene combinations can be calculated theoretically, but only more than 40 have been successfully synthesized through experiments. Among the many synthesized and reported MXene materials, vanadium-based carbide MXenes, represented by V₂CT_x and V₄C₃T_x, show excellent application prospects in energy storage and have become the focus of researchers. In this review, we mainly discuss the structure, characteristics, and preparation methods of vanadium-based MXene precursors in the MAX phase and their applications in supercapacitors. Finally, we propose the main challenges existing at the current stage of vanadium-based materials and their heterostructures and provide a perspective on future research directions. Full article

The direct energy deposition (DED) metal additive manufacturing process enables rapid deposition and repair, providing an efficient approach to producing durable tool steel components. Here, 5 wt% Cr cold-work tool steel (Caldie) was developed by reducing carbon and chromium to suppress coarse carbide formation and by increasing molybdenum and vanadium to enhance dimensional stability. In this study, Caldie tool steel was fabricated via DED for the first time, and the effects of post-heat treatment on its hierarchical microstructure and mechanical properties were investigated and compared with those of wrought (reference) material. The as-built sample exhibited a mixed microstructure comprising lath martensite, retained austenite, polygonal ferrite, and carbide networks, which transformed into full martensite with fine carbides after heat treatment (DED-HT). The tensile strength of the DED Caldie material increased from 1340 MPa to 1949 MPa after heat treatment, demonstrating superior strength compared to other heat-treated, DED-processed high-carbon tool steels. Compared to DED-HT, the wrought material exhibited finer martensite, a more uniform Bain group distribution, and finer carbides, resulting in higher strength. This study provides insights into the effects of heat treatment on the hierarchical microstructure and mechanical behavior of Caldie tool steel manufactured by DED. Full article

One of the most popular alloys for biomedical applications is TiAl6V4. Even though TiAl6V4 is widely used, it faces several challenges. Firstly, TiAl6V4 is prone to stress shielding caused by the difference in Young’s moduli of the alloy (110 GPa) and human bones (20–30 GPa). Secondly, there is the presence of cytotoxic elements, aluminum and vanadium. Researchers have proposed Ti-35Nb-7Zr-5Ta (TNZT) alloy to overcome these disadvantages, an excellent substitute for natural human bones. This alloy offers a lower elastic modulus (up to 81 GPa), much closer to human bones than TiAl6V4 alloy. Also, TNZT alloy contains no cytotoxic elements and has excellent biocompatibility and high corrosion resistance. Given the positive outcomes on powder-mixed micro electro-discharge machining (PM-μ-EDM) of Ti alloy using hydroxyapatite (HA) powder, we studied the machinability of TNZT alloy using HA powder mixed-μ-EDM by changing the HA powder concentration (0, 5, and 10 g/L), gap voltage (90, 100, and 110 V), and capacitance (10, 100, and 400 nF) according to the Taguchi L9 method. Machining performance metrics such as material removal rate (MRR), overcut, and circularity were examined using a tungsten carbide tool of 237 µm diameter. The results showed an overcut of 10.33 µm, circularity of 8.47 µm, and MRR of 6030.89 µm³/s for the lowest energy setup. Full article

This study examined the impact of tempering temperature on the microstructure and properties of vanadium (V)-microalloyed medium-carbon bainitic steel. A series of heat treatments were performed on the steel, and the microstructural evolution and mechanical properties were systematically investigated through X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and mechanical testing systems (MTS). The findings revealed that tempering temperature has a significant influence on microstructural changes. Specifically, at 350–450 °C, retained austenite begins to decompose and carbides start to precipitate. At 550–600 °C, bainitic ferrite laths undergo coarsening. Regarding mechanical properties, both tensile strength and yield strength initially increase with tempering temperature before decreasing as the temperature continues to rise. The diffusion and redistribution of carbon atoms during tempering enhance the elongation of all tempered samples compared to their untempered counterparts. Optimal comprehensive mechanical properties are achieved at 450 °C, where precipitation strengthening from vanadium, enhanced stability of retained austenite, and synergistic strengthening effects of decomposition products are most pronounced. This research provides a theoretical foundation for optimizing the heat treatment process of such steels and offers insights into the synergistic effects of V-microalloying and tempering. Full article

The interface between dispersed compound nanoprecipitates and metal substrates can act as effective hydrogen traps, impeding hydrogen diffusion and accumulation, thus mitigating the risk of hydrogen embrittlement and hydrogen-induced coating failure. In this study, we considered the precipitation of vanadium carbide (VC) and vanadium nitride (VN) nanoprecipitates on a body-centered cubic Fe (α-Fe) substrate in the Kurdjumov–Sachs (K–S) orientation relationship. To evaluate the stability and hydrogen trapping ability of the interface, we used the first-principles method to calculate the interfacial binding energy and hydrogen solution energy. The results show that the stability of the interface was related to the type and length of bonding between atoms at the interface. The interface zone and the interface-like Fe zone have the best hydrogen trapping effect. We found that hydrogen adsorption strength depends on both the Voronoi volume and the number of coordinating atoms. A larger Voronoi volume and smaller coordination number are beneficial for hydrogen capture. When a single vacancy exists around the interface region, the harder it is to form a vacancy, and the more unstable the interface becomes. In addition to the C vacancy at the Baker–Nutting relationship interface found in previous studies being a deep hydrogen trap, the Fe and V vacancies at the α-Fe/VC interface and the V and N vacancies at the α-Fe/VN interface in the K–S relationship also show deep hydrogen capture ability. Full article

The kinetic regularities of the electrօspark sintering of SiC–TiC, SiC–VC composites at a pressure of 45 MPa and the temperatures of 1900 and 2000 °C have been established. At the first stage of the composite compaction process, the addition of TiC, VC impurities in the amount of 20 vol.% to silicon carbide with a dispersion of 2 μm increases the compaction rate by 1.3 and 1.1 times, respectively, and the addition of Ti, V carbides in the amount of 40 vol.% increases the compaction rate by 1.7 and 1.2 times, respectively. At the second stage of the compaction process, when Ti, V carbides are added in the amount of 40 vol.%, the compaction increases from 70% in silicon carbide to 99.9% in the 60SiC–40TiC composite and 91.2% in the 60SiC–40VC composite. Solid-phase sintering in composites with an admixture of titanium carbide is better than in composites with an admixture of vanadium carbide due to an increase in interaction at the phase boundaries: the interaction zone increases from ~1.0 μm at the boundaries of silicon carbide and vanadium carbide grains to ~1.5 μm at the boundaries of silicon carbide and titanium carbide grains. Full article

The abrasive wear phenomenon at elevated temperatures is very common in industries where operations are performed under extreme conditions. The occurrence of abrasive wear at high temperatures is typically far more severe than that under room-temperature conditions. Industrial machine parts are much more prone to wear at extreme temperatures. Wear due to high-temperature abrasion leads to higher costs. Due to the risk of damaging machine parts and increased costs, it is significant to investigate materials that reverse this loss. It has been proven in previous studies that high-chromium white cast irons with multiple components, including vanadium, molybdenum, tungsten, and cobalt, called MWCIs, are among the most useful materials that can be selected as wear-resistant materials at high temperatures because of their dominant behavior against wear. In this study, three series of high-chromium multicomponent white cast irons (18Cr, 27Cr, and 35Cr MWCI) were used to test their abrasive wear resistance capability. A higher percentage of Cr leads to the precipitation of hard M7C3 carbides, which results in a higher carbide volume percentage (CVF) and hence higher hardness. However, the addition of excessive Cr and less C results in carbide refinement and a drop in hardness. The microstructure is primarily austenite. This study shows that, at an operating temperature of 1073 K, the 27CrMWCI performs the best as an abrasive wear-resistant material compared to 18CrMWCI and 35CrMWCI due to its (27CrMWCI’s) higher CVF and hardness. Full article