Search Results (24)

Extensive studies have established that ultrasonic micro-jets and acoustic cavitation selectively intensify interfacial interactions at multiphase boundaries, thereby enhancing the flotation of soluble salt minerals and oxide ores. Although a growing body of evidence shows that pulp-borne nanoparticles (i.e., nanosolids, colloids, and nanoscale gas nuclei) mediate these effects, their role in the flotation of ultrafine smithsonite after collector addition has not yet been systematically examined. To fill this gap, we compared the flotation response of ultrafine smithsonite under conventional stirring (SC) and ultrasonic conditioning (UC), using sodium oleate (NaOL) as the collector, and dissected the governing mechanisms across three pillars, mineral–NaOL interaction, particle aggregation, and frothability, with particular attention paid to how nanoparticles modulate each dimension. The flotation results show that flotation performance under UC is dictated by NaOL concentration. At low NaOL levels (i.e., below 4 × 10⁻⁴ M), UC depresses both recovery and kinetics relative to SC, while at high NaOL levels, the trend reverses and UC outperforms SC. Mechanistic analysis reveals that sonication erodes mineral surfaces and generates cavitation, flooding the pulp with various nanoparticles. When NaOL is scarce, zinc-containing components and zinc-rich nanosolids sequester the collector through non-selective adsorption and precipitation, leaving smithsonite poorly hydrophobized. Consequently, particle aggregation and pulp frothability are markedly inferior to those in the SC system, so the flotation recovery and kinetics remain lower. As the NaOL concentration rises, smithsonite becomes adequately hydrophobized, and the pulp fills with hydrophobic zinc-rich nanosolids, along with cavitation-induced gas nuclei or tiny bubbles. These nanoparticles now act as bridges, accelerating the aggregation of ultrafine smithsonite once sonication stops and agitation begins, while simultaneously improving frothability. Although the strong dispersive action of ultrasound still suppresses initial flotation kinetics, cumulative recovery ultimately surpasses that of SC. The findings delineate a nanoparticle-regulated flotation paradigm and establish a critical NaOL concentration window for effective UC in ultrafine smithsonite flotation. This framework is readily transferable to the beneficiation of other ultrafine, soluble oxidized minerals (rhodochrosite, dolomite, etc.). Full article

Micro-nano bubbles (MNBs) are tiny bubbles with diameters ranging from 200 nm to 30 µm. They possess unique physicochemical properties such as a large specific surface area, slow rising velocity, high gas dissolution rate, high mass transfer efficiency, and strong interfacial zeta potential. These properties endow MNBs with great potential in various fields, including water treatment, enhanced oil recovery, medical and health care, and agriculture. This paper systematically reviews the physicochemical properties, generation methods, and applications of micro-nano bubbles. The main production methods include the mechanical stirring, pressurized dissolved gas release, ultrasonic cavitation, venturi injection, electrolysis, etc. The principles, advantages and disadvantages, and optimization strategies of these methods are comprehensively analyzed. In terms of applications, the mechanisms and typical cases of MNBs in enhanced oil recovery, water treatment, mineral flotation, medical drug delivery, and crop yield enhancement are thoroughly discussed. Extensive research has shown that MNB technology is highly efficient, energy-saving, and environmentally friendly. However, improving bubble stability, generation efficiency, and large-scale application remain key directions for future research. Full article

Regulating the dissolution and interfacial behavior of minerals via external force fields is considered a promising strategy for enhancing the flotation of soluble minerals. This study explored the potential of ultrasound-assisted pulp conditioning in improving ultrafine smithsonite flotation. Specifically, we systematically evaluated the effects of ultrasonic pretreatment (UP) on the physicochemical properties of smithsonite suspensions (focusing on surface erosion behavior) and assessed subsequent flotation performance using flotation tests and modern analytical techniques. It has been found that UP can significantly modify smithsonite suspension characteristics, including particle morphology, ionic composition, electrokinetic properties, and pulp pH. Flotation results demonstrate that UP yields higher recovery compared to traditional stirring (TS) conditioning, especially at medium-to-high sodium oleate (NaOL) concentrations. Comparative analysis reveals that ultrasonic-assisted dissolution and ion-selective migration are the main factors driving improved flotation performance. Unlike TS, UP promotes greater zinc ion release, facilitates the dissolution–hydrolysis–precipitation equilibrium, generates more and finer nanoparticles in the bulk phase, and induces the deposition of hydrozincite on smithsonite surfaces. These changes increase active zinc sites for more stable NaOL adsorption, thereby enhancing the flotation of ultrafine smithsonite particles. Full article

Surface roughness refers to the micron- or nanometer-scale irregularities (bumps and grooves) on material surfaces, and it varies greatly as particles are refined, affecting their flotation behavior, wettability, and bubble–particle interactions. In this paper, the main roughening and measurement methods for surface roughness are summarized, the effects of surface roughness on flotation behavior and wettability are reviewed, and the main wettability models for rough surfaces are also introduced. Grinding is the most commonly used method, while other methods, such as acid etching, abrasion, sand-blasting, ultrasonic pretreatments, and microwave treatments, have also been explored. Most research shows that increasing the surface roughness effectively enhances the hydrophobicity of hydrophobic surfaces and the hydrophilicity of hydrophilic surfaces. This improvement leads to better flotation recovery and kinetics for hydrophobic surfaces, whereas it deteriorates that for hydrophilic surfaces. Moreover, the relationship between surface roughness and bubble–particle interactions, including bubble–particle attachment, interaction energy, and interaction force, is introduced. Most research shows that increased surface roughness effectively decreases the attachment time and energy barrier and increases the adhesion force between air bubbles and rough hydrophobic surfaces. Conversely, these effects can be detrimental to rough hydrophilic surfaces. This paper also addresses existing problems and challenges in the field and offers references and suggestions for future research efforts. Full article

High-purity quartz is an emerging strategic material that has been extensively used in the semiconductor and photovoltaic fields. Taking vein quartz from southern Anhui Province as an example, raw materials were processed by ultrasonic scrubbing-desliming, magnetic separation, flotation, high-temperature calcination, water quenching, hot-press acid leaching, and deionized water cleaning to prepare high-purity quartz sand. At the same time, the microscopic structure, inclusions, phase, mineral morphology, water content in inclusions, and trace impurities of the gangue samples were analyzed using an optical microscope, a laser Raman spectrometer, an X-ray diffractometer, a scanning electron microscope, an infrared spectrum analyzer, and an inductively coupled plasma mass spectrometer. The results showed that feldspar and muscovite were the main impurities. After purification, the total amount of 13 impurities in quartz sand was reduced to 28.66 μg/g, and the contents of the main impurity elements Al, Na, and Fe were 12.81 μg/g, 12.80 μg/g, and 0.52 μg/g, respectively. The mass fraction of SiO₂ increased from 99.06% to 99.9972%. This shows that flotation, high-temperature calcination, and hot-pressing acid leaching are the keys to obtaining high-purity quartz sand. Fluoride-free flotation with the new collector XK02 can effectively realize the deep separation of quartz and mineral impurities. High-temperature calcination can form more cracks on the surface of quartz sand particles, and the mixed acid enters the open crack channels to effectively remove impurities from the inclusions. This method provides technical support for the preparation of high-purity quartz sand with high value and for the efficient utilization of quartz ore. Full article

This study investigates the potential of two quartz vein ores from the Hunza District, Gilgit-Baltistan, Pakistan, as raw materials to obtain 4N8 high-purity quartz (HPQ) sand. Various quartz purification processes were examined, including ore calcination, water quenching, flotation, sand calcination, acid leaching, and chlorination roasting. Analytical techniques such as optical microscopy, Raman spectroscopy, and inductively coupled plasma spectroscopy were employed to analyze the microstructure, inclusion characteristics, and chemical composition of both the quartz raw ore and the processed quartz sand. Microscopic observation reveals that the PK-AML quartz raw ore has relatively high purity, the secondary fluid inclusions are arranged in a directional–linear manner or developed along crystal micro-cracks, and most intracrystalline regions exhibit low inclusion contents, while the PK-JTLT quartz raw ore contains a certain number of melt inclusions. The two processed quartz sand samples exhibit a smooth surface with extremely low fluid inclusion content. A comparative analysis of different purification processes shows that quartz sand calcination has a higher impurity removal rate than ore calcination. After crushing the raw ore into sand, the particles become finer with a larger specific surface area. Quartz sand calcination maximally exposes the inclusions and lattice impurity elements within the quartz, facilitating subsequent impurity removal through acid leaching. Following the processes of crushing, ultrasonic desliming, flotation, sand calcination, water quenching, acid leaching, and chlorination roasting, the SiO₂ content of PK-AML processed quartz sand is 99.998 wt.%, with only a small amount of Ti and Li remaining, and a total impurity element content of 20.83 µg·g⁻¹. This meets the standard requirements for crucible preparation in industrial applications, making this vein quartz suitable for producing high-end HPQ products. In contrast, the overall purity of PK-JTLT quartz is lower, and the high contents of impurity elements such as Li, Al, and Ti are difficult to remove via purification experiments. The SiO₂ content of PK-JTLT processed quartz sand is 99.991 wt.%, which is applied to higher-quality glass products such as photovoltaic glass, electronic glass, and optical glass, thus presenting broad prospects for application. Full article

In the past five years, the number of articles related to ultrasonic mineral flotation has increased by about 50 per year, and the overall trend is on the rise. The most recent developments in ultrasonics for flotation process intensification are reviewed herein, including effects of ultrasound treatment on an aqueous slurry, improvement in flotation methods and technological processes, device development tracking, and application effects in mineral process engineering. At this point in time, there are pilot-scale flotation tests to evaluate the feasibility of ultrasonic pretreatment technology for industrial use to enhance residue flotation separation, and the results showed that the recovery rate of concentrate is increased by about 10%. Four aspects of ultrasonic flotation process improvement are summarized, namely, changing the ultrasonic parameters, the synergistic effect of ultrasound and reagents, the ultrasonic effect of particles with different-sized fractions, and application to new systems. In addition, the effect of ultrasonic flotation mechanisms is explored through a quadratic model and numerical simulation. The combination of ultrasonic flotation with other fields, such as magnetic fields, to enhance the separation efficiency and recovery of minerals is also a future trend. It is also proposed that ultrasonic flotation technology will be used with big data, industrial Internet of Things, and automatic control technology to achieve deep bundling, optimizing the flotation process by implementing remote monitoring and control of the flotation process. Full article

Ultrasonic flotation is widely used as an efficient mineral separation method. Its efficiency is related to the adhesion behavior between fine particles and flotation bubbles, which can be influenced by the bubbles’ movement behavior. This paper used two immersed ultrasonic vibration plates to generate ultrasonic action and investigated the effect of ultrasonic action on the rising process of flotation bubbles. The distribution, aggregation and fusion, velocity, and other characteristics of bubbles generated by different needle apertures were studied by experimental and simulation methods. The results showed that a 0.4 mm needle produced bubbles that were more evenly spaced and more uniform in size and shape. The ultrasonic action can make the bubbles aggregate together and reduce the bubble rise velocity, as well as prolong their time in the flotation process at the same time. It is beneficial to the sufficient collision and adhesion behavior between flotation bubbles and particles, eventually improving the efficiency of mineral flotation. Full article

This study focuses on the purification and evaluation of the high-purity quartz (HPQ) potential of vein quartz ore from Pakistan. Vein quartz is grayish-white and translucent, with its mineral composition mainly comprising quartz crystal. Processed quartz sand is obtained from quartz raw ore through purifying technologies, including crushing, ultrasonic desliming, flotation, high-temperature calcination, water quenching, hot pressure acid leaching, and chlorination roasting. The microscopic characteristics show that the vein quartz raw ore has a medium-coarse granular metacrystalline structure, high quartz content, with only a small quantity of fine-grained K-feldspar. The inclusions primarily consist of large-sized primary inclusions and secondary fluid inclusions developed along the micro-fractures, and the content of inclusions in most areas of the crystal is very low or even nonexistent. The quartz ore with such inclusion characteristics is considered a relatively good raw material for quartz. Component analysis shows that the main impurity elements in the quartz ore are Al, K, Ca, Na, Ti, Fe, and Li, with a total impurity element content of 128.86 µg·g⁻¹. After purification, only lattice impurity elements Al, Ti, and Li remain in the processed quartz sand, resulting in a total impurity element content of 24.23 µg·g⁻¹, an impurity removal rate of 81.20%, and the purity of SiO₂ reaching 99.998 wt.%. It is suggested that when the quartz raw ore contains high content of lattice impurity elements, such as Al, Li, and Ti, it is difficult to remove them by the current purification method. In industrial production, considering the economic cost, if quartz sand still contains high content of lattice impurity elements Al, Ti, and Li after flotation, it cannot be used as a raw material for high-end HPQ. Full article

Ultrasonic treatment has been widely used in the mineral flotation process due to its advantages in terms of operational simplicity, no secondary pollutant formation, and safety. Currently, many studies have reported the effect of ultrasonic treatment on mineral flotation and shown excellent flotation performance. In this review, the ultrasonic mechanisms are classified into three types: the transient cavitation effect, stable cavitation effect, and acoustic radiation force effect. The effect of the main ultrasonic parameters, including ultrasonic power and ultrasonic frequency, on mineral flotation are discussed. This review highlights the uses of the application of ultrasonic treatment in minerals (such as the cleaning effect, ultrasonic corrosion, and desulfuration), flotation agents (such as dispersion and emulsification and change in properties and microstructure of pharmaceutical solution), and slurry (such formation of microbubbles and coalescence). Additionally, this review discusses the challenges and prospects of using ultrasonic approaches for mineral flotation. The findings demonstrate that the application of the ultrasonic effect yields diverse impacts on flotation, thereby enabling the regulation of flotation behavior through various treatment methods to enhance flotation indices and achieve the desired objectives. Full article

Coal gasification fine slag (CGFS) is a significant source of solid waste requiring improved treatment methods. This study primarily investigates the mechanism of ultrasonic treatment in optimising flotation-based decarbonization of CGFS and its impact on CGFS modified with surfactants. The objective is to maximise the carbon ash separation effect to support the clean and efficient utilisation of CGFS. Flotation experiments revealed optimal conditions at an ultrasonication power of 180 W for 2 min and a slurry concentration of 60 g/L, resulting in a residual ash content of 82.59%. Particle size analysis, scanning electron microscopy (SEM), and Brunner−Emmet−Teller (BET) measurements demonstrate the efficacy of ultrasound in extracting inorganic minerals from the surface and pores of residual carbon, consequently reducing both pore and particle sizes. Fourier transform infrared spectroscopy (FTIR) and X-ray Photoelectron Spectroscopy (XPS) analyses indicate alterations in the surface chemistry of CGFS induced by ultrasound treatment. The content of hydrophilic groups decreased from 31.64% to 29.88%, whereas the COO- group content decreased from 13.13% to 8.43%, consequently enhancing hydrophobicity. Adsorption experiments demonstrate an increase in surfactant adsorption capacity following ultrasonic treatment. Furthermore, ultrasonic treatment facilitates the desorption of surfactants previously adsorbed onto the surfaces of CGFS residue. Therefore, optimal flotation is obtained by applying ultrasonic pretreatment to CGFS before adding flotation chemicals. Upon the addition of Polysorbate (Tween-80), the residual ash content increased 90.17%. Full article

In this study, we examine the effect of novel submicronic activators made from copper minerals and copper-rich concentrate on sphalerite flotability. The copper minerals and copper concentrate are ground in a vibratory micromill and ultrasonically treated to obtain submicronic sphalerite activators. Histograms show that the concentration of copper particles in the activator after treatment is 92%–94%, with particle sizes of 105–115 nm. The results concerning monomineral flotation showed that sphalerite flotation is possible with the use of submicronic copper particles as an activator. At the same time, the consumption of mineral copper is much lower (by 10 times) than that of copper sulfate. The best results are achieved when submicronic particles of covellite and bornite (with a 60% concentration of particles 300–500 nm in size) were used. Sphalerite recovery amounted to 80%, which is higher than the recovery obtained with the use of copper sulfate by 2% but is 2% lower compared to the use of copper oxyhydroxide. The flotation effect of the submicronic activators on sphalerite was tested in laboratory conditions using polymetallic ore from one of Kazakhstan’s deposits. It is shown that the novel submicron activators based on bornite and copper concentrate exhibit much lower consumption rates and can replace the more expensive copper sulfate at the same Zn content (54.8%–54.9%), obtaining recovery rates of 95.69%–96.57%. Full article

In order to separate fluorite and calcite inhibited in tungsten tailings, the effect and mechanism of using ultrasonic external field activation to separate fluorite and calcite inhibited by sodium hexametaphosphate in a sodium oleate system were investigated. After pretreatment with an ultrasonic external field with a frequency of 40 kHz and sound intensity of 0.56, 0.50 and 0.40 W/cm², the flotation recovery of calcite could be increased from 16.08% to about 80%, while the flotation recovery of fluorite was only increased from 7.5% to about 20%, with a difference of 60% between the two flotation recoveries, and the larger the sound intensity, the shorter the pretreatment time and the smaller the ultrasonic input energy. The contact angle of the calcite surface increased, sodium oleate adsorption increased, and zeta potential decreased after ultrasonic pretreatment, while the contact angle, sodium oleate adsorption, and zeta potential of fluorite surface were less changed. The results of heat of adsorption and XPS measurements showed that more heat was released from the interaction between sodium hexametaphosphate and fluorite, and the Ca2p peaks on the surface of fluorite were shifted to a greater extent after the interaction, which inferred that the adsorption of fluorite and sodium hexametaphosphate was relatively easier and stronger. It is presumed that the ultrasonic pretreatment can bring the mineral surface to different degrees of desorption according to the adsorption strength of sodium hexametaphosphate, exposing Ca²⁺ active sites for sodium oleate adsorption, while expanding the floatability difference between fluorite and calcite. Full article

At present, scholars mainly study the relationship between nanobubbles and useful minerals, often ignoring the influence of bubbles on fine gangue minerals. When selecting nickel sulfide ore, scholars often faced with mudded and irrepressible serpentine, which seriously affects the quality of the concentrate. This mudded serpentine mineral often enters foam products with bubbles. In this study, the role of nanobubbles in the flotation behavior of hydrophilic serpentine was examined. Nanobubbles were successfully prepared via ultrasonic cavitation, with sizes ranging from 50 to 250 nm. The size and number of bubbles produced at 1 min and 2 min of sonication were significantly better than those of the prolonged test group, and it was found that longer sonication time did not produce better results. The stability of the nanobubbles produced via ultrasound was studied, and it was found that the nanobubbles were stable, with no change in size and only a slight decrease in number as the resting time increased. Nanobubbles were introduced into serpentine flotation, we found that the presence of nanobubbles significantly reduced the flotation recovery of serpentine. The presence of nanobubbles reduced the froth entrainment rate of microfine-grained serpentine, which in turn reduced its flotation rate. In the depressant group trials, it was found that the nanobubbles also reduced the amount of depressant. In short, the presence of nanobubbles can prevent the floating of fine hydrophilic gangues during flotation. Full article

Nanobubbles represent a special colloidal system, as they have high stability and large specific surface areas. The preparation of nanobubbles is currently a hot research topic, as it crucial to investigate their characteristics and expand their applications. This article explains the mechanism of generating nanobubbles based on chemical and physical methods, introduces their basic composition’s structure and properties, summarizes the methods of preparing bulk nanobubbles (BNBs) and surface nanobubbles (SNBs), and clarifies the preparation principles and techniques. Seven practical applications of nanobubbles are cited in this paper, including their use as ultrasonic contrast agents in medical imaging, drug delivery systems in drug transportation, promoters of plant growth by affecting plant respiration and water absorption at the roots, tools to remove dirt from surfaces by generating energy during nanobubble bursting, producers of high-density negative ions and free radicals to react with pollutants in wastewater, tools to reduce the resistance of the fluid flow through channels by lowering the internal friction, and means of improving the mineral flotation recovery rate by enhancing the absorption capacity of bubbles to minerals. Finally, the future development of nanobubble preparation technology is discussed, including their roles in optimizing equipment and preparation methods; improving the quantity, efficiency, stability, controllability, and homogeneity of nanobubble generation; and promoting the industrial production of nanobubbles. Full article