Search Results (9)

A 3D printing filament was fabricated from poly(lactic acid) (PLA), cassava pulp (CP), and epoxy using a twin-screw extruder. Several bio-composites were synthesized by varying the amount of epoxy (0.5, 1.0, 3.0, 5.0, and 10.0 wt.%). The size of the CP fibers significantly affected the surface quality, filament diameter, and mechanical properties of the final product. The smallest fiber size (45 µm) provided a smooth surface and consistent diameter. Incorporating 1 wt.% of epoxy into PLA/CP enhanced the tensile strength (56.6 MPa), elongation at break (6.2%), and hydrophobicity of the composite. The composite mechanical properties deteriorated at epoxy contents above 1 wt.% due to the amplified plasticizer effect of excessive epoxy. The optimized PLA/CP/epoxy formulation was used to generate the 3D filament. The resultant filament displayed a tensile strength of 64.6 MPa and elongation at break of 9.8%, attributed to the fine morphology achieved via thorough mixing provided by the twin-screw extruder. Epoxide-mediated crosslinking between PLA and CP enabled the development of a novel 3D printing filament with excellent mechanical properties. This research illustrates how agricultural residues can be upcycled into high-performance biomaterials with innovation in sustainable manufacturing, inclusive economic growth, reducing reliance on petroleum-based plastics and thus providing benefits regarding human health, climate change mitigation, plastic in the ocean, and environmental impacts. Full article

Enzyme-treated cellulose nanofibrils (CNFs) were produced via a lab-scale mass colloider using bleached kraft pulp (BKP) to evaluate their processability and power requirements during refining and spray-drying operations. To evaluate the energy efficiency in the CNF refining process, the net energy consumption, degree of polymerization (DP), and viscosity were determined. Less energy was consumed to attain a given fines level by using the endoglucanase enzymes. The DP and viscosity were also decreased using the enzymes. The morphological properties of the enzyme-pretreated spray-dried CNF powders (SDCNFs) were measured. Subsequently, the enzyme-pretreated SDCNFs were added to a PP matrix with MAPP as a coupling agent. The mixture was then compounded through a co-rotating twin-screw extruder to determine whether the enzyme treatment of the CNFs affects the mechanical properties of the composites. Compared to earlier studies on enhancing PMCs with SDCNF powders, this research investigates the use of enzyme-pretreated SDCNF powders. It was confirmed that the strength properties of PP increased by adding SDCNFs, and the strength properties were maintained after adding enzyme-pretreated SDCNFs. Full article

Rice straw is waste material from agriculture as a renewable biomass resource, but the black liquor produced by straw pulping causes serious pollution problems. The twin-screw pulping machine was designed by Solidworks software and the straw breakage model was created by the Discrete Element Method (DEM). The model of straw particles breakage process in the Twin-screw pulping machine was built by the Tavares model. The simulation results showed that the highest number of broken straw particles was achieved when the twin-screw spiral casing combination was negative-positive-negative-positive and the tooth groove angle arrangement of the negative spiral casing was 45°−30°−15°. The multi-factor simulation showed that the order of influence of each factor on the pulp yield was screw speed > straw moisture content > tooth groove angle. The Box-Behnken experiment showed that when screw speed was 550 r/min, tooth groove angle was 30°, straw moisture content was 65% and pulping yield achieved up to 92.5%. Twin-screw pulping performance verification experiments were conducted, and the results from the experimental measurements and simulation data from the model showed good agreement. Full article

Thermomechanical pulp (TMP) fibres can serve as renewable, cost-efficient and lightweight reinforcement for thermoplastic polymers such as poly(lactic acid) (PLA). The reinforcing ability of TMP fibres can be reduced due to various factors, e.g., insufficient dispersion of the fibres in the matrix material, fibre shortening under processing and poor surface interaction between fibres and matrix. A two-level factorial design was created and PLA together with TMP fibres and an industrial and recyclable side stream were processed in a twin-screw microcompounder accordingly. From the obtained biocomposites, dogbone specimens were injection-moulded. These specimens were tensile tested, and the compounding parameters statistically evaluated. Additionally, the analysis included the melt flow index (MFI), a dynamic mechanical analysis (DMA), scanning electron microscopy (SEM) and three-dimensional X-ray micro tomography (X-$\mathsf{\mu }$CT). The assessment provided insight into the microstructure that could affect the mechanical performance of the biocomposites. The temperature turned out to be the major influence factor on tensile strength and elongation, while no significant difference was quantified for the tensile modulus. A temperature of 180 °C, screw speed of 50 rpm and compounding time of 1 min turned out to be the optimal settings. Full article

Schinus molle (SM) was investigated as a primary source of cellulose with the aim of discovering resources to generate cellulose nanofibers (CNF). The SM was put through a soda pulping process to purify the cellulose, and then, the fiber was treated with an enzymatic treatment. Then, a twin-screw extruder and/or masuko were utilized to help with fiber delamination during the nanofibrillation process. After the enzymatic treatment, the twin-screw extruder and masuko treatment give a yield of 49.6 and 50.2%, respectively. The optical and atomic force microscopy, morfi, and polymerization degrees of prepared cellulosic materials were established. The pulp fibers, collected following each treatment stage, demonstrated that fiber characteristics such as length and crystallinity varied according to the used treatment (mechanical or enzymatic treatment). Obviously, the enzymic treatment resulted in shorter fibers and an increased degree of polymerization. However, the CNF obtained after enzymatic and extrusion treatment was achieved, and it gave 19 nm as the arithmetic width and a Young’s modulus of 8.63 GPa. Full article

Sugar beet pulp (SBP) is a residue available in large quantities from the sugar industry, and can serve as a cost-effective bio-based and biodegradable filler for fully bio-based compounds based on bio-based polyesters. The heterogeneous cell structure of sugar beet suggests that the processing of SBP can affect the properties of the composite. An “Ultra-Rotor” type air turbulence mill was used to produce SBP particles of different sizes. These particles were processed in a twin-screw extruder with poly(lactic acid) (PLA) and poly(butylene succinate) (PBS) and fillers to granules for possible marketable formulations. Different screw designs, compatibilizers and the use of glycerol as a thermoplasticization agent for SBP were also tested. The spherical, cubic, or ellipsoidal-like shaped particles of SBP are not suitable for usage as a fiber-like reinforcement. In addition, the fineness of ground SBP affects the mechanical properties because (i) a high proportion of polar surfaces leads to poor compatibility, and (ii) due to the inner structure of the particulate matter, the strength of the composite is limited to the cohesive strength of compressed sugar-cell compartments of the SBP. The compatibilization of the polymer–matrix–particle interface can be achieved by using compatibilizers of different types. Scanning electron microscopy (SEM) fracture patterns show that the compatibilization can lead to both well-bonded particles and cohesive fracture patterns in the matrix. Nevertheless, the mechanical properties are limited by the impact and elongation behavior. Therefore, the applications of SBP-based composites must be well considered. Full article

Greenhouse cultivation and harvesting generate considerable amounts of organic waste, including vegetal waste from plants and discarded products. This study evaluated the residues derived from tomato cultivation practices in Almería (Spain) as sugar-rich raw materials for biorefineries. First, lignocellulose-based residues were subjected to an alkali-catalyzed extrusion process in a twin-screw extruder (100 °C and 6–12% (w/w) NaOH) to assess maximum sugar recovery during the subsequent enzymatic hydrolysis step. A high saccharification yield was reached when using an alkali concentration of 12% (w/w), releasing up to 81% of the initial glucan. Second, the discarded tomato residue was crushed and centrifuged to collect both the juice and the pulp fractions. The juice contained 39.4 g of sugars per 100 g of dry culled tomato, while the pulp yielded an extra 9.1 g of sugars per 100 g of dry culled tomato after an enzymatic hydrolysis process. The results presented herein show the potential of using horticulture waste as an attractive sugar source for biorefineries, including lignocellulose-based residues when effective fractionation processes, such as reactive extrusion technology, are available. Full article

This article concerns the elaboration and the characterization of a novel biobased potato starch-beet pulp composite for packaging applications as cushion foams. A twin-screw extruder was used to elaborate composite foams. SEM observations of these materials were conducted, and thermomechanical properties were studied in terms of thermal transitions (TGA, DSC) and viscoelastic properties (DMA). The effect of relative humidity content on viscoelastic properties was analyzed as a function of frequency. The different test results show that the composite structures are homogeneously mixed. The sponge-like structure of the beet-pulp disappears indicating a good compatibility between the two mixed constituents. The DSC curve of starch-beet pulp foam shows a single thermal transition at 153.6 °C, indicating the thermal homogeneity of the obtained composite material. The density value of starch-beet pulp foam is higher than conventional foams, but this can be optimized by adjusting the technological parameters of the extruder. The viscoelastic properties of the developed materials depend on the relative humidity. Full article

In this study, a pulp beating machine was used to premix the pulp fibers with high density polyethylene (HDPE) particles in water. The wet or pre-dried pulp fiber/HDPE mixture was then melt-compounded by a twin screw extruder. For further improving the dispersion of pulp fiber, some mixture was forced to pass through the twin-screw extruder twice. The resulting mixture was compression molded to the composite. The fiber distribution was observed by the aid of an optic and scanning electron microscope. The mechanical and rheological properties and creep resistance of the composites were characterized. Test results demonstrate that when the wet pulp fiber/HDPE mixture was subjected to pre-pressing and oven drying prior to extrusion compounding, the resulting composites exhibited homogeneous fiber distribution, superior flexural property, creep-resistance, and high storage modulus. Particularly, its flexural strength and modulus were 57% and 222% higher, respectively, than that of the neat HDPE, while the composites prepared without pre-dried were 19% and 100% higher, respectively. Drying the wet mixture in advance is more effective than re-passing through the extruder for improving the fiber dispersion and composite performance. Full article