Search Results (32)

To address the limitations of conventional split air conditioners (SACs) that lack proper ventilation, resulting in indoor pollutant buildup and health risks, this study develops and evaluates the performance of a sustainable hybrid air conditioning system that integrates Indirect Evaporative Cooling (IEC) with SAC to enhance indoor air quality (IAQ), thermal comfort, and energy efficiency in tropical climates, compared with a standalone SAC system. The hybrid SAC + IEC system is designed to meet stringent comfort criteria while reducing indoor formaldehyde and carbon dioxide concentrations. Experiments were conducted in a controlled classroom environment using a cross-flow tubular heat exchanger with optimized nozzle configurations. Temperature, humidity, and pollutant levels were continuously monitored under varying tropical conditions. The IEC achieved an average cooling capacity of 1430 W, substantially exceeding the target of 566 W, and reduced the fresh air dry-bulb temperature by up to 8.79 °C, maintaining primary air near 25.2 °C, with energy efficiency ratios varying between 30% and 100%. The hybrid SAC + IEC system outperforms the standalone SAC system in maintaining acceptable formaldehyde and CO₂ levels while delivering comfortable thermal conditions within the indoor standards. These results demonstrate that the Hybrid SAC + IEC system optimizes energy efficiency and improves cooling performance and indoor air quality (IAQ) for tropical environments. Full article

For next-generation power systems, particularly aero-gas turbine engines, ultra-light and highly efficient heat exchangers are considered key enabling technologies for realizing advanced cycles. Consequently, the development of efficient and accurate aero-engine heat exchanger test equipment is essential to support future gas turbine heat exchanger advancements. This paper presents the development of a high-pressure and high-temperature (HPHT) heat exchanger test facility designed for aero-engine heat exchangers. The maximum temperature and pressure of the test facility were configured to simulate the conditions of the last-stage compressor of a large civil engine, specifically 1000 K and 5.5 MPa. These conditions were achieved using multiple electric heater systems in conjunction with an air compression system consisting of three turbo compressor units and a reciprocating compressor unit. A commissioning test was conducted using a compact tubular heat exchanger, and the results indicate that the test facility operates stably and that the measured data closely align with the predicted performance of the heat exchanger. A commissioning test of the tubular heat exchanger showed a thermal imbalance of 1.02% between the high-pressure (HP) and low-pressure (LP) lines. This level of imbalance is consistent with the ISO standard uncertainty of ±2.3% for heat dissipation. In addition, CFD simulation results indicated an average deviation of approximately 1.4% in the low-pressure outlet temperature. The close alignment between experimental and CFD results confirms the theoretical reliability of the test bench. The HPHT thermal performance test facility will be expected to serve as a critical test bed for evaluating heat exchangers for current and future gas turbine applications. Full article

Among the different types of phase change materials, paraffin is known to be the most widely used type due to its advantages. However, paraffin’s low thermal conductivity, its limited operating temperature range, and leakage and stabilization problems are the main barriers to its use in applications. In this research, a thermal energy storage unit (TESU) was designed using a cylindrical macroencapsulation technique to minimize these problems. Experimental and numerical analyses of the storage unit using a tubular heat exchanger were carried out. The Ansys 18.2-Fluent software was used for the numerical analysis. Two types of paraffins with different thermophysical properties were used in the TESU, including both encapsulated and non-encapsulated forms, and their thermal energy storage performances were compared. The influence of the heat transfer fluid (HTF) inlet conditions on the charging performance (melting) was investigated. The findings demonstrated that the heat transfer rate is highly influenced by the HTF intake temperature. When the effect of paraffin encapsulation on heat transfer was examined, a significant decrease in the total melting time was observed as the heat transfer surface and thermal conductivity increased. Therefore, the energy stored simultaneously increased by 60.5% with the encapsulation of paraffin-1 (melting temperature range of 52.9–60.4 °C) and by 50.7% with the encapsulation of paraffin-2 (melting temperature range of 32.2–46.1 °C), thus increasing the charging rate. Full article

The global demand for energy is on the rise, accompanied by increasing requirements for low-carbon environmental protection. In recent years, China’s “double carbon action” initiative has brought about new development opportunities across various sectors. The concept of energy pile foundation aims to harness geothermal energy, aligning well with green, low-carbon, and sustainable development principles, thus offering extensive application prospects in engineering. Drawing from existing research globally, this paper delves into four key aspects impacting the thermodynamic properties of energy piles: the design of buried pipes, pile structure, heat storage materials within the pipe core, and soil treatment around the pile using carbon fiber urease mineralization. Leveraging the innovative mineralization technique known as urease-induced carbonate mineralization precipitation (EICP), this study employs COMSOL Multiphysics simulation software to analyze heat transfer dynamics and establish twelve sets of numerical models for energy piles. The buried pipe design encompasses two types, U-shaped and spiral, while the pile structure includes concrete solid energy piles and tubular energy piles. Soil conditions around the pile are classified into undisturbed sand and carbon fiber-infused EICP mineralized sand. Different inner core heat storage materials such as air, water, unaltered sand, and carbon fiber-based EICP mineralized sand are examined within tubular piles. Key findings indicate that spiral buried pipes outperform U-shaped ones, especially when filled with liquid thermal energy storage (TES) materials, enhancing temperature control of energy piles. The carbon fiber urease mineralization technique significantly improves heat exchange between energy piles and surrounding soil, reducing soil porosity to 4.9%. With a carbon fiber content of 1.2%, the ultimate compressive strength reaches 1419.4 kPa. Tubular energy piles mitigate pile stress during summer temperature fluctuations. Pile stress distribution varies under load and temperature stresses, with downward and upward friction observed at different points along the pile length. Overall, this research underscores the efficacy of energy pile technologies in optimizing energy efficiency while aligning with sustainable development goals. Full article

The purpose of this work is to present a convenient design approach for metal hydride reactors that meet the specific requirements for hydrogen storage. Three methods from the literature, the time scale, the acceptable envelope, and the reaction front, are used to estimate the maximum thickness of the bed allowing for sufficient heat transfer. Further heat transfer calculations are performed within the framework of standardized heat exchanger via the homemade design software, to generate the complete geometry and dimensions of the reactor. LaNi₅ material packed in tubular units based on conventional shell-and-tube heat exchanger is selected for analysis for an expected charging time of 500 s, 1000 s, and 1500 s. Apparently, the smaller the expected charging time, the smaller the bed thickness and hence the diameter of the tubular units. After comparison, the method of reaction front was adopted to output standard tube diameters and calculate the weight of the reactor. Significant weight differences were found to result from the varying wall thickness and number of tubes. In general, the shorter the expected charging time, the more tubular units with a small diameter will be built and the heavier the reactor. Fluent 2022 R2 was used to solve the reactor model with a tube diameter of 50 mm supposed to fulfill a charging time of 1500 s. The simulation results revealed that the reaction fraction reaches its maximum and the hydrogen storage process is completed at 500 s. However, because the calculation is conducted on meeting the heat exchange requirements, the average temperature of the bed layer is close to the initial temperature of 290 K and stops changing at 1500 s. The applicability of the method to the design of metal hydride reactors is thus confirmed by the temperature and reaction fraction judgment criteria. Full article

Emulsion gels are gaining interest as fat replacers due to their benefits associated with calorie reduction and their versatility in a wide range of products. Their production process needs to be tailored to obtain the desired stability and physicochemical properties. This study investigated the effect of heat (70, 80, and 90 °C) and pressure (5, 10, and 15 MPa) to produce whey protein emulsion gels using a pilot-scale tubular heat exchanger equipped with a homogenization valve. Both temperature and pressure determined a significant effect (p < 0.05) on the rheological moduli, with the treated samples displaying a predominant elastic behavior. The treatments also showed an improved pseudoplasticity due to the significant reduction in the flow behavior index (p < 0.05). All the samples showed a bimodal particle size distribution; by increasing the temperature up to 80 °C, a reduction in Dv50 (50th percentile) values compared to the control samples was observed. At 90 °C, the Dv50 value increased because of coalescence and flocculation phenomena occurring during or immediately after processing. The greater aggregation and structural development obtained with stronger process conditions improved the stability of the emulsions. The results show the capability to produce gel emulsions with good physical properties that could be proposed as food ingredients to substitute fats in food products. Full article

In this study, the thermodynamic performance of a combined gas turbine system equipped with a tubular solid oxide fuel cell and hydrogen fuel was investigated. All components of the system were separately modeled using thermodynamic relations. The simulation results showed that the efficiency of the combined system decreased with an increase in the turbine inlet temperature, whereas the power of the system increased. In addition, increasing the temperature entering the turbine and increasing the pressure ratio increased the production entropy and, as a result, increased the irreversibility of the system. The results of the research at the design point showed that 65% of the irreversibility of the system was caused by the combustion chamber and fuel cell (35% of the amount of entropy produced, the contribution of the combustion chamber, and 30% of the contribution of the solid oxide fuel cell) and 19% was due to the contribution of the heat exchanger. In addition, the combined system has an efficiency of 9.81%, while the system without a fuel cell has an efficiency of 33.4%, which shows the extraordinary performance of the combined system. Full article

In this work stirred yogurts were produced using a technical scale pilot in which the cooling step was processed using either a tubular (THX; low shear) or a plate (PHX, high shear) heat exchanger. The aim was to determine how total solids (TS, adjusted using lactose) and fat contents (FC) impact stirred yogurt properties during storage, depending on the heat exchanger used. Using raw milk, cream, skim milk powder, and lactose, four yogurts were formulated at 16.5% TS and 4.2% proteins, with different FC (0.0, 1.3, 2.6, and 3.9%); one more control yogurt was formulated at 14% TS, 4.2% proteins, and 0.0% FC. Analyses of yogurts (firmness, viscosity, induced syneresis) were realized at days 1, 3, 7, 21, and 34 after production. The addition of lactose between the non-fat yogurt at 14 or 16.5% TS had little to no effect on stirred yogurt properties. Increasing FC reduced syneresis while increasing firmness and viscosity. The use of PHX reduced the syneresis compared to THX; however, it also tended to reduce the firmness of the yogurts with 3.9% FC. Full article

The processing of dimple on the outer wall of tube will produce corresponding protrusion dimple on the inner wall. The turbulent flow and heat transfer performance of a tubular heat exchanger containing a dimpled inner tube is studied numerically. The results show that the main reason for the enhancement of heat transfer ability of the dimple is the flow vortex in the concave dimple and the shock to the wall induced by the protrusion dimple. Compared with the smooth wall of the tube, the maximum enhancement of heat transfer was 1.94 times in concave dimple and 2.74 times in protrusion dimple. By comparing the heat transfer performance, flow resistance, and comprehensive heat transfer factor of the tube and shell of different sizes of exchange heat pipe, it is determined that the combination of inner and outer wall dimple size of 10–15 mm is a structure with better comprehensive heat transfer performance. Full article

One way to overcome the scarcity of clean water through sustainable approach is by utilizing a solar distillation system. This easy-to-use technology is adopting tubular solar distillation. The three main components, which are the most essential for producing the amount of permeate, are the solar collector, tubular and heat exchanger (HE). This study aims to determine the performance of a tubular solar distillation device equipped with HE using a parabolic trough collector (PTC). The PTC has an area of 5.1 m² covered with a solar reflective chrome film. Aluminum tubular acts as the feedwater heater. The HE is placed inside the tubular, which acts as a coolant to convert the steam phase into freshwater/permeate and as a feedwater heater to flow into the tubular. In the present study, several parameters were tested: comprise temperature, solar radiation, pressure, humidity, mass flow rate, permeate productivity and efficiency. This study demonstrated the production of a sufficient amount of permeate, which was 5.32 L for 6 h. The efficiency of this device yielded a peak of 48.2% during solar radiation of 813 W/m² in an average ambient temperature of 32 °C, with an overall average of 44.59%. Full article

Latent heat thermal energy storage (LHTES) with Phase Change Materials (PCM) represents an interesting option for Thermal Energy Storage (TES) applications in a wide temperature range. A tubular encapsulation model of an LHTES with PCM was developed, and the calculated data were analyzed. In addition, a parametric analysis for the preferable system geometry is presented. Organic paraffin RT18 with a melting point of 18 °C was utilized as PCM for different geometries of LHTES, and the addition of internal and external fins and their influence on LHTES thermal conductivity was investigated. One-step heat exchange from outdoor air to PCM and from PCM to water characterizes the LHTES system in solidification and melting processes, respectively. A 2D axisymmetric model was developed using Comsol Multiphysics 6.0. The LHTES unit performance with PCM organic paraffin RT18 encapsulated in electrospun fiber matrices was analyzed. The study results show that longer internal fins shorten the melting and solidification time. Direct contact of PCM electrospun fiber matrix with 23 °C water showed instant melting, and the phase change process was accelerated by 99.97% in the discharging cycle. Full article

Coaxial borehole heat exchangers provide a practical method for geothermal energy extraction, but heat transfer efficiency is low. In order to address this problem, three coaxial borehole heat exchangers with vortex generators, based on the enhanced heat transfer theory, are proposed in this paper. The author compared and analyzed the heat transfer performance of three coaxial borehole heat exchangers with vortex generators and those of traditional structures, which explains why the new heat exchanger’s heat transfer mechanism is enhanced. The results demonstrated that the vortex generator can enhance the fluid flow’s turbulent kinetic energy in the coaxial heat exchanger. This generator can also improve the mixing characteristics of the fluid flow and heat transfer. The resultant increase in the inlet flow velocity can decrease the friction coefficient f, increase the Nusselt number and strengthen the coaxial sleeve. As a result, the heat exchange performance of the tubular heat exchanger will also be improved. The thread vortex generator (TVG) heat exchanger outperforms the other three heat exchangers in terms of heat exchange performance, extraction temperature and heat extraction power. The results evidenced that the TVG heat exchanger is better than the smooth tube heat exchanger. The thermal performance coefficient PEC was improved by 1.1 times, and the extraction temperature and heating power were increased by 24.06% and 11.93%, respectively. A solid theoretical foundation is provided by the extracted outcomes for designing and selecting high-efficiency coaxial borehole heat exchangers suitable for geothermal energy extraction. Full article

Phase Change Material (PCM) is mainly used in thermal energy storage. The addition of small PCM particles to the working fluid circulating in the heat exchange systems allowed to increase the amount of transported energy thanks to the use of latent heat—the heat of phase change. Encapsulating PCM in microcapsules avoids the disadvantages of PCM emulsions and makes the resulting slurry an attractive heat energy carrier. The paper presents the effect of the aggregate state of PCM enclosed in microcapsules on the flow resistance of the slurry through a rectilinear tubular channel. The tests were carried out with the use of a tube with an internal diameter of 4 mm and a measuring section length of 400 mm. A slurry of 21.5 wt.% PCM microcapsules (MPCM) was used as the working fluid in distilled water. A slurry with temperatures of 18.4 °C (PCM encapsulated in a solid state), 26.1 °C (PCM is in a phase change), and 30.5 °C (PCM in a liquid state) flowed through the measuring section. The mass flow rate of the MPCM slurry reached 70 kg/h (Re_max = 2150). It was shown that the higher the Re number, the higher the value of the flow resistance, and the more clearly this value depended on the temperature of the slurry. Detailed analyses indicate that the observed changes were not the result of a change in the viscosity of the slurry, but its density depending on the state of the PCM. Significant changes in the density of the slurry in the range of the phase transition temperature are the result of significant changes in the volume of the microcapsule containing the phase change material in different aggregate states. Full article

The design of an adsorption solar air conditioning system is investigated by using a model with an activated carbon–methanol working pair. This system is analysed with the solar insolation levels and ambient temperatures of Singapore. The proposed design mainly consists of two tubular reactor heat exchangers (TRHEXs) operating out of phase and driven by heat from an evacuated tube solar collector (ETSC). The pair of TRHEXs act as a thermal compressor and contain about 2.275 kg of activated carbon per reactor. The evacuated tube solar collector (ETSC) has better performance and is more cost effective than the flat plate solar collector (FPSC), even though it has a higher cost per unit. On the hottest day of the year, the proposed adsorption system has a maximum cooling power of 2.6 kW and a COP of 0.43 at a maximum driving temperature of 139 °C with a 9.8 m² ETSC area. The system has a total estimated cost of EUR 10,550 corresponding to about SGD 14,800 with a 7-year payback time. At similar cooling capacities, the adsorption air conditioning system is expected to be more cost effective than the conventional system beyond an expected period of 7 years, with an expected lifetime of 15 to 20 years. Full article

Calculation and experimental investigations were carried out to determine the parameters of the impulse air jet created by the pneumatic generator of the air-impact system of the cleaning of tubular heat exchangers in boilers. Two configurations (lengthwise and checkerboard) of the arrangement of tubular heat exchangers located at distances from 1.0 m to 2.5 m of nozzle exit were experimentally investigated and the forces acting on them were determined. Numerical modeling of the impulse jet impact on heat exchange tubes was carried out. It was shown that an increase in the pressure of the generated impulse jet to 2.35 MPa makes it possible to significantly increase the acting force from 78 N to 1881 N at a large distance from the exhaust nozzle. The results obtained can be used in the development of specific systems for air impact cleaning systems of boiler units with other sizes and configurations of the heat exchange tubes. Full article