Search Results (2,234)

This work addresses the challenges of inadequate data acquisition and the limited availability of labeled samples for shearer rocker arm bearing faults by developing a data augmentation methodology that synergistically incorporates the Genetic Algorithm-optimized Wavelet Transform Symmetrical Dot Pattern (GA-WT-SDP) with a Wasserstein Conditional Generative Adversarial Network (WCGAN). In the initial step, the Genetic Algorithm (GA) is employed to refine the mapping parameters of the Wavelet Transform Symmetrical Dot Pattern (WT-SDP), facilitating the transformation of raw vibration signals into advanced and discriminative graphical representations. Thereafter, the Wasserstein distance in conjunction with a gradient penalty mechanism is introduced through the WCGAN, thereby ensuring higher-quality generated samples and improved stability during model training. Experimental results validate that the proposed approach yields accelerated convergence and superior performance in sample generation. The augmented data significantly bolsters the generalization ability and predictive accuracy of fault diagnosis models trained on small datasets, with notable gains achieved in deep architectures (CNNs, LSTMs). The research substantiates that this technique helps overcome overfitting, enhances feature representation capacity, and ensures consistently high identification accuracy even in complex working environments. Full article

The microstructure of the Ti-Al binary system is an area of great interest, as it affects material properties and plasticity. Phase transformations induce microstructural changes; therefore, accurately modeling the phase transformations of the Ti-Al system is necessary to describe plasticity. Interatomic potentials can be a powerful tool to model how materials behave; however, existing potentials lack accuracy in certain aspects. While classical potentials like the Modified Embedded Atom Method (MEAM) perform adequately for modeling a dilute Al solute within Ti’s $\alpha$ phase, they struggle with accurately predicting plasticity. In particular, they struggle with stacking fault energies in intermetallics and to some extent elastic properties. This hinders their effectiveness in investigating the plastic behavior of formed intermetallics in Ti-Al alloys. Classical potentials also fail to predict the $\alpha$-to-$\beta$ phase boundary. Existing machine learning (ML) potentials reproduce the properties of formed intermetallics with density functional theory (DFT) but do not accurately capture the $\alpha$-to-$\beta$ or $\alpha$-to-D0₁₉ phase boundaries. This work uses a rapid artificial neural network (RANN) framework to produce a neural network potential for the Ti-Al binary system. This potential is capable of reproducing the Ti-Al binary phase diagram up to 30% Al concentration. The present interatomic potential ensures stability and allows results near the accuracy of DFT. Using Monte Carlo simulations, the RANN potential accurately predicts the $\alpha$-to-$\beta$ and $\alpha$-to-D0₁₉ phase transitions. The current potential also exhibits accurate elastic constants and stacking fault energies for the L1₀ and D0₁₉ phases. Full article

Power transformers are critical assets in power systems, and their reliable operation is essential for grid stability. Conventional fault diagnosis methods suffer from delayed response and limited adaptability, while existing artificial intelligence-based approaches face challenges related to data heterogeneity, limited interpretability, and weak integration of physical mechanisms. To address these issues, this paper proposes a physics-informed enhanced transformer-based framework for power transformer fault diagnosis. A unified temporal representation scheme is developed to integrate heterogeneous monitoring data using Dynamic Time Warping and physics-guided feature projection. Physical priors derived from thermodynamic laws and gas diffusion principles are embedded into the attention mechanism through multi-physics coupling constraints, improving physical consistency and interpretability. In addition, a multi-task diagnostic strategy is adopted to jointly perform fault classification, severity assessment, and fault localization. Experiments on 3000 samples from 76 power transformers demonstrate that the proposed method achieves high diagnostic accuracy and superior robustness under noise and interference, indicating its effectiveness for practical predictive maintenance applications. Full article

This study aims to propose a fault diagnosis method for partial discharge (PD) in high-voltage (HV) potential transformers (PTs) by combining discrete wavelet transform (DWT), scatter plot (SP), and a residual neural network (ResNet) deep learning model for feature extraction and classification. First, models of HV PTs under normal conditions and three internal fault types were established, including coil eccentricity, voids between the primary winding and the core, and voids between the primary and secondary windings. After measuring the PD signals, DWT filtering was applied to process the signals, and the filtered PD signals, together with the fundamental voltage signals, were transformed into an image-based feature SP to represent the characteristics of each fault. Finally, the SPs were trained using the ResNet model to identify four different defect types in HV PTs. Experimental results showed that the proposed method achieves a fault identification accuracy of 98%. Additionally, compared to other deep learning models, the proposed method significantly improves diagnostic efficiency and accuracy. This study also developed an intelligent online fault monitoring and predictive maintenance system for HV PTs to enhance the stability of power grids and equipment. Full article

The growing incorporation of distributed energy resources (DER) in power distribution grids, although pivotal to the energy transition, increases operational variability and amplifies the exposure to disturbances that can compromise resilience and the continuity of service during contingencies. Addressing these challenges requires both a shift toward flexible distribution architectures and the adoption of advanced power electronics interfacing systems. In this setting, this paper proposes a resilience-oriented strategy for medium-voltage (MV) distribution systems and clustered hybrid AC/DC microgrids interfaced through solid-state transformers (SSTs). When a fault occurs along an MV feeder segment, the affected microgrids naturally transition to islanded operation. However, once their local generation and storage become insufficient to sustain autonomous operation, the proposed framework reconfigures the power routing within the cluster by activating an emergency low-voltage DC (LVDC) power path that bypasses the faulted MV section. This mechanism enables controlled power sharing between microgrids during prolonged MV outages, ensuring the supply of priority loads without oversizing SSTs or reinforcing existing infrastructure. Experimental validation on a reduced-scale SST prototype demonstrates stable grid-forming and grid-following operation. The reliability of the proposed scheme is supported by both steady-state and transient experimental results, confirming accurate voltage regulation, balanced sinusoidal waveforms, and low current tracking errors. All tests were conducted at a switching frequency of 50 kHz, highlighting the robustness of the proposed architecture under dynamic operation. Full article

Advances in sensing technologies are increasingly transforming cutting operations by enabling data-driven condition monitoring, predictive maintenance, and process optimization. This review surveys recent developments in sensing modalities for cutting systems, including vibration sensors, acoustic emission sensors, optical and vision-based systems, eddy-current sensors, force sensors, and emerging hybrid/multi-modal sensing frameworks. Each sensing approach offers unique advantages in capturing mechanical, acoustic, geometric, or electromagnetic signatures related to tool wear, process instability, and fault development, while also showing modality-specific limitations such as noise sensitivity, environmental robustness, and integration complexity. Recent trends show a growing shift toward hybrid and multi-modal sensor fusion, where data from multiple sensors are combined using advanced data analytics and machine learning to improve diagnostic accuracy and reliability under changing cutting conditions. The review also discusses how artificial intelligence, Internet of Things connectivity, and edge computing enable scalable, real-time monitoring solutions, along with the challenges related to data needs, computational costs, and system integration. Future directions highlight the importance of robust fusion architectures, physics-informed and explainable models, digital twin integration, and cost-effective sensor deployment to accelerate adoption across various manufacturing environments. Overall, these advancements position advanced sensing and hybrid monitoring strategies as key drivers of intelligent, Industry 4.0-oriented cutting processes. Full article

Diagnosing faults in Permanent Magnet Synchronous Motors (PMSMs) is critical for ensuring their reliable operation, particularly in detecting internal short-circuit faults in the stator windings. These faults, such as inter-turn and inter-coil short circuits, can significantly affect motor performance and lead to costly downtime if not detected early. However, detecting these faults accurately, especially in the presence of operational noise and varying load conditions, remains a challenging task. To address this, a novel methodology is proposed for diagnosing and classifying fault severity in PMSMs using vibration and current data. The key innovation of the method is the combination of signal processing for both vibration and current data, to enhance fault detection by applying advanced feature extraction techniques such as root mean square (RMS), peak-to peak values, and spectral entropy in both time and frequency domains. Furthermore, a cooperative gain transformation is applied to amplify weak correlations between vibration and current signals, improving detection sensitivity, especially during early fault progression. In this study, the publicly available dataset on Mendeley, which consists of vibration and current measurements from three PMSMs with different power ratings of 1.0 kW, 1.5 kW, and 3.0 kW, was used. The dataset includes eight different levels of stator fault severity, ranging from 0% up to 37.66%, and covers normal operation, inter-coil short circuit, and inter-turn short circuit. The results demonstrate the effectiveness of the proposed methodology, achieving an accuracy of 96.6% in fault classification. The performance values for vibration and current measurements, along with the corresponding fault severities, validate the method’s ability to accurately detect faults across various operating conditions. Full article

Modern engineering systems require reliable and timely Fault Detection and Diagnosis (FDD) to ensure operational safety and resilience. Traditional model-based and rule-based approaches, although interpretable, exhibit limited scalability and adaptability in complex, data-intensive environments. This survey provides a systematic overview of recent studies exploring Machine Learning (ML) and Artificial Intelligence (AI) techniques for FDD across industrial, energy, Cyber-Physical Systems (CPS)/Internet of Things (IoT), and cybersecurity domains. Deep architectures such as Convolutional Neural Networks (CNNs), Recurrent Neural Networks (RNNs), Transformers, and Graph Neural Networks (GNNs) are compared with unsupervised, hybrid, and physics-informed frameworks, emphasizing their respective strengths in adaptability, robustness, and interpretability. Quantitative synthesis and radar-based assessments suggest that AI-driven FDD approaches offer increased adaptability, scalability, and early fault detection capabilities compared to classical methods, while also introducing new challenges related to interpretability, robustness, and deployment. Emerging research directions include the development of foundation and multimodal models, federated learning (FL), and privacy-preserving learning, as well as physics-guided trustworthy AI. These trends indicate a paradigm shift toward self-adaptive, interpretable, and collaborative FDD systems capable of sustaining reliability, transparency, and autonomy across critical infrastructures. Full article

The increasing complexity of modern electrical networks poses significant challenges in terms of monitoring, maintenance, and operational efficiency. However, current planning approaches often lack a unified integration of real-time data and predictive modeling. In this context, Digital Twins (DTs) emerge as a promising solution, as they enable the creation of virtual replicas of physical assets. This research addresses the lack of standardized technical frameworks by proposing a novel mathematical optimization model for grid planning based on DTs. The proposed methodology integrates comprehensive architecture (frontend/backend), specific data standards (IEC 61850), and a linear optimization formulation to minimize operational costs and enhance reliability. Case studies such as DTEK Grids and American Electric Power are analyzed to validate the approach. The results demonstrate that the proposed framework can reduce planning errors by approximately 15% and improve fault prediction accuracy to 99%, validating the DTs as a key tool for the digital transformation of the energy sector towards Industry 5.0. Full article

Condition monitoring and diagnosis in a permanent magnet synchronous generator (PMSG) are crucial for ensuring its service continuity and reliability. Recent advancements have introduced innovative, non-invasive techniques for detecting mechanical and electrical faults in this machine. This paper proposes a novel application of the discrete wavelet transform and binary classifiers for diagnosing interturn short-circuit faults in a PMSG with high accuracy and low computational burden. The objective of fault diagnosis is to detect the presence of an interturn short-circuit fault (fault vs. no-fault) under different fault severities and operating speeds. Multiple binary models were trained separately for each fault scenario. The three-phase currents from the PMSG are processed using the discrete wavelet transform to extract features, which are then fed into a binary classifier based on a Random Forest algorithm. Optimization techniques are used to improve the performance of the binary classifiers. Experimental results obtained under various stator fault conditions in the PMSG are presented. Metrics such as accuracy and confusion matrices are used to evaluate the performance of binary classifiers. Full article

Super duplex stainless steels (SDSSs) can be effectively fabricated via Laser Powder Bed Fusion (LPBF), yet achieving the necessary phase balance remains a critical metallurgical challenge. The rapid solidification rates inherent to the LPBF process typically result in a predominantly ferritic microstructure. Since CSL boundaries—specifically high-symmetry ∑3 twins—form preferentially in the austenite phase, achieving a high fraction of these boundaries in the ferritic as-built LPBF state remains a significant challenge. To address this limitation, we implemented a feedstock modification strategy by mechanically blending 2507 SDSS powder with 3 and 6 wt.% elemental nickel prior to LPBF processing. The microstructural evolution, phase distribution, and boundary character were comprehensively evaluated using Electron Backscatter Diffraction (EBSD). Analysis revealed that the addition of nickel did not compromise densification, with all samples achieving relative densities exceeding 99.2%. While the base alloy remained 98.5% ferritic, the addition of 6 wt.% Ni successfully promoted the formation of approximately 31.1 wt.% austenite, characterized by intragranular laths formed via a massive-like transformation mechanism⁶. Crucially, despite the theoretical increase in Stacking Fault Energy (SFE) associated with high nickel content, the restored austenite phase exhibited a significant fraction of high-symmetry CSL ∑3 twin boundaries (rising to 7.05%). These findings demonstrate that compositional modification can overcome the kinetic limitations of the LPBF process, facilitating the development of a favorable Grain Boundary Character Distribution (GBCD). Full article

This paper proposes a wavefront-based method for detecting and locating single-line-to-ground faults in distribution lines using only the transient waveform recorded at one line terminal. The measured current is transformed into a time–frequency representation by the S-transform, and a low-rank structure is extracted by truncated singular value decomposition to suppress broadband noise. On this basis, a hysteresis-type energy envelope is constructed to determine the onset of the fault surge front. To distinguish the genuine fault echo—the main reflection associated with the fault location—from branch echoes and terminal ringing, three complementary criteria are combined: a generalized likelihood ratio test on the time–frequency energy, a dual-pulse interval matching based on the expected round-trip time between the terminal and the fault, and a multi-band consistency check over low-, medium-, and high-frequency components. Numerical experiments under different fault locations and signal-to-noise ratios show that the proposed method improves the average echo recognition rate by about 3.5% compared with conventional single-criterion detectors, while maintaining accurate wavefront-onset estimation with MHz-class sampling (1–5 MHz) that is readily available in practical on-line travelling-wave recorders, rather than relying on ultra-high sampling (e.g., tens of MHz and above). The method therefore offers a physically interpretable and practically feasible tool for fault-echo detection in overhead distribution feeders. Full article

Industrial pumps are critical components in manufacturing and process plants, where early acoustic anomaly detection is essential for preventing unplanned downtime and reducing maintenance costs. In practice, however, strong background noise, severe class imbalance between rare faults and abundant normal data, and the limited computing resources of edge devices make reliable deployment challenging. In this work, a lightweight Audio Spectrogram Transformer (Tiny-AST) is proposed for robust pump anomaly detection under imbalanced supervision. Building on the Audio Spectrogram Transformer, the internal Transformer encoder is redesigned by jointly reducing the embedding dimension, depth, and number of attention heads, and combined with a class frequency-based balanced sampling strategy and time–frequency masking augmentation. Experiments on the pump subset of the MIMII dataset across three SNR levels (−6 dB, 0 dB, 6 dB) demonstrate that Tiny-AST achieves an effective trade-off between computational efficiency and noise robustness. With 1.01 M parameters and 1.68 GFLOPs, it maintains superior performance under heavy noise (−6 dB) compared to ultra-lightweight CNNs (MobileNetV3) and offers significantly lower computational cost than standard compact baselines (ResNet18, EfficientNet-B0). Furthermore, comparisons highlight the performance gains of this lightweight supervised approach over traditional unsupervised benchmarks (e.g., autoencoders, GANs) by effectively leveraging scarce fault samples. These results indicate that a carefully designed lightweight Transformer, together with appropriate sampling and augmentation, can provide competitive acoustic anomaly detection performance while remaining suitable for deployment on resource-constrained industrial edge devices. Full article

Electric motors are the workhorse of industries owing to their precise speed and torque control technologies. Despite their ruggedness, faults are inevitable due to wear and tear, their prolonged usage and multiple factors. Bearing faults are among the most frequently occurring faults in electric motors. Detecting faults at an early stage is crucial for avoiding complete shutdown. Deep learning has gained significant attention in the fault detection domain owing to its inherent advantages. This paper proposes a hybrid multi-scale convolutional neural network and Transformer model for bearing fault detection. The model combines the strengths of multi-scale convolutional front-ends for fine-grained feature extraction with Transformer encoder blocks for capturing long-range temporal dependencies. This approach combines the advantages of both models for effective bearing fault detection. The proposed method was tested on a bearing dataset to show its performance and efficacy. This method achieved high-performance accuracy in bearing fault detection. Full article

Micro-motors are widely used in industrial applications, which require effective fault diagnosis to maintain safe equipment operation. However, fault signals from micro-motors often exhibit weak signal strength and ambiguous features. To address these challenges, this study proposes a novel fault diagnosis method. Initially, the Jump plus AM-FM Mode Decomposition (JMD) technique was utilized to decompose the measured signals into amplitude-modulated–frequency-modulated (AM-FM) oscillation components and discontinuous (jump) components. The proposed process extracts valuable fault features and integrates them into a new time-domain signal, while also suppressing modal aliasing. Subsequently, a novel Global Relationship Matrix (GRM) is employed to transform one-dimensional signals into two-dimensional images, thereby enhancing the representation of fault features. These images are then input into an Optimized Convolutional Neural Network (OCNN) with an AdamW optimizer, which effectively reduces overfitting during training. Experimental results demonstrate that the proposed method achieves an average diagnostic accuracy rate of 99.0476% for multiple fault types, outperforming four comparative methods. This approach offers a reliable solution for quality inspection of micro-motors in a manufacturing environment. Full article