Search Results (309)

Engineering of Cupriavidus necator could enable the production of various polyhydroxyalkanoates (PHAs); particularly, poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (P(3HB-co-3HH)), a biopolymer with enhanced mechanical and thermal properties compared to poly(3-hydroxybutyrate) (PHB), can be efficiently produced from vegetable oils. However, challenges remain in the recovery process, particularly in removing residual oil and minimizing degradation of the polymer structure during extraction steps. This study investigated the effects of ethanol-based defatting on the recovery and polymeric properties of P(3HB-co-3HH). The proposed method involves the addition of ethanol to the cell broth to effectively remove residual oil. Ethanol improved the separation of microbial cells from the broth, thereby streamlining the downstream recovery process. Using ethanol in the washing step increased the recovery yield and purity to 95.7% and 83.4%, respectively (compared to 87.4% and 76.2% for distilled water washing), representing improvements of 8.3% and 7.2%. Ethanol washing also resulted in a 19% higher molecular weight compared to water washing, indicating reduced polymer degradation. In terms of physical properties, the elongation at break showed a significant difference: 241.9 ± 27.0% with ethanol washing compared to water (177.7 ± 10.3%), indicating ethanol washing retains flexibility. Overall, an ethanol washing step for defatting could simplify the recovery steps, increase yield and purity, and retain mechanical properties, especially for P(3HB-co-3HH) from oils. Full article

Channeling in cementing causes interlayer interference, severely restricting oilfield recovery. Existing channeling plugging agents, such as cement and gels, often lead to reservoir damage or insufficient strength. Oil-soluble resin (OSR) particles show great potential in selective plugging of channeling fractures due to their excellent oil solubility, temperature/salt resistance, and high strength. However, their application is limited by the efficient filling and retention in deep fractures. This study innovatively combines the OSR particle plugging system with the mature rapid filtration loss plugging mechanism in drilling, systematically exploring the influence of particle size and sorting on their filtration, packing behavior, and plugging performance in channeling fractures. Through API filtration tests, visual fracture models, and high-temperature/high-pressure (100 °C, salinity 3.0 × 10⁵ mg/L) core flow experiments, it was found that well-sorted large particles preferentially bridge in fractures to form a high-porosity filter cake, enabling rapid water filtration from the resin plugging agent. This promotes efficient accumulation of OSR particles to form a long filter cake slug with a water content <20% while minimizing the invasion of fine particles into matrix pores. The slug thermally coalesces and solidifies into an integral body at reservoir temperature, achieving a plugging strength of 5–6 MPa for fractures. In contrast, poorly sorted particles or undersized particles form filter cakes with low porosity, resulting in slow water filtration, high water content (>50%) in the filter cake, insufficient fracture filling, and significantly reduced plugging strength (<1 MPa). Finally, a double-slug strategy is adopted: small-sized OSR for temporary plugging of the oil layer injection face combined with well-sorted large-sized OSR for main plugging of channeling fractures. This strategy achieves fluid diversion under low injection pressure (0.9 MPa), effectively protects reservoir permeability (recovery rate > 95% after backflow), and establishes high-strength selective plugging. This study clarifies the core role of particle size and sorting in regulating the OSR plugging effect based on rapid filtration loss, providing key insights for developing low-damage, high-performance channeling plugging agents and scientific gradation of particle-based plugging agents. Full article

In response to the growing demand for improving the nutritional profile of widely consumed products, such as cookies, there has been an increasing interest in fat replacers that preserve sensory attributes and have a more positive health effect. Among the novel fat replacement strategies, the incorporation of bigels into food formulations has been studied; however, the impact of Arabic gum hydrogel-based bigels on microstructural properties and their correlation with the texture and quality of bakery products remains underexplored. In this study, cookies were formulated using a plant-based bigel (canola oil-carnauba wax oleogel mixed with Arabic gum hydrogel) as a fat substitute, and their microstructural, textural, and quality parameters were compared with those of commercial butter-based cookies. Compared to butter (firmness of 29,102 g, spreadability of 59,624 g∙s, and adhesiveness of 2282 g), bigel exhibited a softer (firmness of 576 g), more spreadable (spreadability of 457 g∙s), and less adhesive texture (adhesiveness of 136 g), while its rheological properties showed similar behavior but at a lower magnitude. Bigel exhibited high thermal stability and good elastic and thixotropic behaviors, indicating reversible structural breakdown and recovery. Cookies prepared with bigels instead of butter exhibited a similar proximate composition, with a slight increase in lipid content (11.7%). The physical dimensions and density were similar across the formulations. However, the microstructural analysis revealed differences when bigels were incorporated into cookies, reducing porosity (55%) and increasing the mean pore size (1781 µm); in contrast, mean wall thickness remained unaffected. Despite these structural modifications, the potential of bigels as viable and nutritionally enhanced substitutes for conventional fats in bakery products was demonstrated. Full article

Surfactants can be utilized to improve oil recovery by changing the performance of reservoirs in rock pores. Kerogen is the primary organic matter in shale; however, high temperatures will affect the overall performance of this surfactant, resulting in a decrease in its activity or even failure. The effect of surfactants on kerogen pyrolysis has rarely been researched. Therefore, this study synthesized a polymeric surfactant (PS) with high temperature resistance and investigated its effect on kerogen pyrolysis under the friction of drill bits or pipes via molecular dynamics. The infrared spectra and thermogravimetric and molecular weight curves of the PS were researched, along with its surface tension, contact angle, and oil saturation measurements. The results showed that PS had a low molecular weight, with an MW value of 124,634, and good thermal stability, with a main degradation temperature of more than 300 °C. It could drop the surface tension of water to less than 25 mN·m⁻¹ at 25–150 °C, and the use of slats enhanced its surface activity. The PS also changed the contact angles from 127.96° to 57.59° on the surface of shale cores and reversed to a water-wet state. Additionally, PS reduced the saturated oil content of the shale core by half and promoted oil desorption, indicating a good cleaning effect on the shale oil reservoir. The kerogen molecules gradually broke down into smaller molecules and produced the final products, including methane and shale oil. The main reaction area in the system was the interface between kerogen and the surfactant, and the small molecules produced on the interface diffused to both ends. The kinetics of the reaction were controlled by two processes, namely, the step-by-step cleavage process of macromolecules and the side chain cleavage to produce smaller molecules in advance. PS could not only desorb oil in the core but also promote the pyrolysis of kerogen, suggesting that it has good potential for application in shale oil exploration and development. Full article

The growing global demand for energy necessitates the efficient utilization of unconventional petroleum resources, particularly heavy oil reserves. However, extracting, transporting, and processing these resources remain challenging due to their low mobility, low API gravity, and significant concentrations of resins, asphaltenes, heteroatoms, and metals. In recent years, various in situ upgrading techniques have been explored to enhance heavy oil quality, with catalytic aquathermolysis emerging as a promising approach. The effectiveness of this process largely depends on the development of cost-effective, environmentally friendly catalysts. This study investigates the upgrading performance of water-soluble ammonium alum, (NH₄)Al(SO₄)₂·12H₂O, for an extra-heavy oil sample from the Zarafshan Depression, located along the Tajikistan–Uzbekistan border. Comprehensive analyses demonstrate that the catalyst facilitates the breakdown of heavy oil components, particularly resins and asphaltenes, into lighter fractions. As a result, oil viscosity was significantly reduced by 94%, while sulfur content decreased from 896 ppm to 312 ppm. Furthermore, thermogravimetric (TG-DTG) analysis, coupled with Fourier-transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), and X-ray diffraction (XRD), revealed that the thermal decomposition of ammonium alum produces catalytically active Al₂O₃ nanoparticles. These findings suggest that ammonium alum is a highly effective water-soluble pre-catalyst for hydrothermal upgrading, offering a viable and sustainable solution for the development of extra-heavy oil fields. Full article

This study investigates the feasibility and optimization of Expanding Solvent Steam-Assisted Gravity Drainage (ES-SAGD) in deep extra-heavy oil reservoirs, with a focus on the Shu 1-38-32 block in the Liaohe Basin. A modified theoretical model that accounts for steam quality reduction with increasing reservoir depth was applied to evaluate SAGD performance. The results demonstrate that declining steam quality at greater burial depths significantly reduces thermal efficiency, the oil–steam ratio (OSR), and overall recovery in conventional SAGD operations. To overcome these challenges, numerical simulations were conducted to evaluate the effect of hexane co-injection in ES-SAGD. A 3 vol% hexane concentration was found to improve oil recovery by 17.3%, increase the peak oil production rate by 36.5%, and raise the cumulative oil–steam ratio from 0.137 to 0.218 compared to conventional SAGD. Sensitivity analyses further revealed that optimal performance is achieved with cyclic injection during the horizontal expansion stage and chamber pressures maintained above 3 MPa. Field-scale forecasting based on five SAGD well pairs showed that the proposed ES-SAGD configuration could enhance the cumulative recovery factor from 28.7% to 63.3% over seven years. These findings clarify the fundamental constraints imposed by steam quality in deep reservoirs and provide practical strategies for optimizing solvent-assisted SAGD operations under such conditions. Full article

Unconventional hydrocarbon reservoirs with low matrix permeability (<0.3 mD), high temperatures, and sour conditions present significant challenges for stimulation and production enhancement. This study examines field trials for a large oil and gas operator in the UAE, focusing on tight carbonate deposits with reservoir temperatures above 93 °C and high sour gas content. A novel multi-stage chemical stimulation workflow was created, beginning with a pre-flush phase that alters rock wettability and reduces interfacial tension at the micro-scale. This was followed by a second phase that increased near-wellbore permeability and ensured proper acid placement. The treatment’s core used a thermally stable, corrosion-resistant retarded acid system designed to slow reaction rates, allow deeper acid penetration, and build prolonged conductive wormholes. Simulations revealed considerable acid penetration of the formation beyond the near-wellbore zone. The post-treatment field data showed a tenfold improvement in injectivity, which corresponded closely to the acid penetration profiles predicted by modeling. Furthermore, oil production demonstrated sustained, high oil production of 515 bpd on average for several months after the treatment, in contrast to the previously unstable and low-rate production. Finally, the findings support a reproducible and technologically advanced stimulation technique for boosting recovery in ultra-tight carbonate reservoirs using the acid retardation effect where traditional stimulation fails. Full article

Mobilisation of in situ fine particles within oil sands reservoirs plays a critical role in permeability reduction and pore throat blockage, ultimately impairing reservoir performance and diminishing well productivity during thermal recovery operations. Variations in reservoir fluid conditions, such as changes in salinity and temperature, trigger the detachment, transport, and redeposition of fines within porous media. This study introduces a novel high-pressure high-temperature (HP-HT) sand retention testing (SRT) facility designed for evaluating formation damage by fines migration in SAGD producer wells, under salinity change and elevated temperature conditions. Such an integrated approach accounting for conditions closer to near-wellbore SAGD producers has not been explored in previous SRT methodologies. Laboratory tests were conducted on synthetic sand mixtures replicating the particle size distribution (PSD) and sand composition of the McMurray Formation, packed over a slotted liner coupon as a common sand control device used in SAGD producer wells. Produced fines concentration analysis, permeability measurements, and post-mortem retention profile analysis were employed to explain the fines transport mechanisms. The results highlighted the influence of repulsive electrostatic forces in mobilising, transport mechanisms and retention of fine particles at elevated temperature and low salinity conditions. The findings of this paper provide a deeper understanding of fines migration in SAGD reservoirs, delivering insights for optimising field strategies to mitigate fines-related flow restrictions and enhance bitumen recovery efficiency. Full article

The development of inter-well channeling pathways has become a major challenge restricting the effectiveness of the thermal recovery process for heavy oil reservoirs, which leads to non-uniform sweep and reduced oil recovery. This is especially true for the characteristics of the higher injection–production intensity in offshore operations, making the issue more prominent. In this study, a quick and widely applicable approach is proposed for channeling identification, utilizing the static reservoir parameters and injection–production performance. The results show that the cumulative injection–production pressure differential (CIPPD) over the cumulative water equivalent (CWE) exhibits a linear relationship when connectivity exists between the injection and production wells. Thereafter, the seepage resistance could be analyzed quantitatively by the slope of the linear relationship during the steam injection process. Simultaneously, a channeling identification chart could be obtained based on the data of injection–production performance, dividing the steam flooding process into three different stages, including the energy recharge zone, interference zone, and channeling zone. Then, the established channeling identification chart is applied to injection–production data from two typical wells in the Bohai oilfield. From the obtained channeling identification chart, it is shown that Well X1 exhibits no channeling, while Well X2 exhibited channeling in the late stage of the steam flooding process. These findings are validated against the field performance (i.e., the liquid rate, water cut, flowing temperature, and flowing pressure) to confirm the accuracy. The channeling identification approach in this paper provides a guide for operational adjustments to improve the effect of the thermal recovery process in the field. Full article

This study explores the potential of oil sludge, a hazardous by-product of the oil industry, as a sustainable rejuvenator for restoring the physicochemical and rheological properties of aged bitumen. Aged binder samples were modified with different concentrations of oil sludge (1%, 3%, and 5%) and analyzed using dynamic shear rheometry (DSR), Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). The incorporation of 5% oil sludge increased penetration from 60 to 71 mm and the softening point from 55 °C to 72 °C, indicating enhanced flexibility. DSR measurements showed a ~10% decrease in complex modulus (G*) and a slight increase in phase angle, confirming partial rheological recovery. FTIR spectra revealed partial restoration of aliphatic and aromatic functional groups, with a decrease in sulfoxide absorption bands, while SEM analysis indicated improved homogeneity and reduced microcracking. TGA confirmed enhanced thermal behavior and a reduction in residual mass. The novelty of this work lies in the first-time application of regionally sourced oil sludge as a rejuvenator, evaluated through a multiscale analytical framework. These findings demonstrate the dual benefits of performance recovery and hazardous waste valorization, contributing to sustainable road maintenance within a circular economy approach. Full article

To enhance the steam parameters of steam injection boilers during the thermal recovery of heavy oil while ensuring the safe and stable operation of boiler pipelines, this study conducted two-phase flow boiling numerical simulations in a horizontal heated tube with an inner diameter of 65 mm, using water and water vapor as working fluids. The analysis focused on the gas–liquid phase distribution, temperature profiles, near-wall fluid velocity, and pressure drop along both the axial and radial directions of the tube. Furthermore, the effects of heat flux density, mass flow rate, and inlet subcooling on these parameters were systematically investigated. The results reveal that higher heat fluxes intensify the velocity difference between the upper and lower tube walls and enlarge the temperature gradient across the wall surface. A reduction in mass flow rate increases the gas phase fraction within the tube and causes the occurrence of identical flow patterns at earlier axial positions. Additionally, the onset of nucleate boiling shifts upstream, accompanied by an increase and upstream movement of the wall’s maximum temperature. An increase in inlet subcooling prolongs the time required for the working fluid mixture to reach saturation, thereby decreasing the gas phase fraction and delaying the appearance of the same flow patterns. Finally, preventive and control strategies for ensuring the safe operation of steam injection boiler pipelines during heavy oil recovery are proposed from the perspective of flow pattern regulation. Full article

This study explores the potential of biopolymers as sustainable alternatives to synthetic polymers in enhanced oil recovery (EOR), aiming to reduce reliance on partially hydrolyzed polyacrylamides (HPAM). Mucilage extracted from Opuntia ficus-indica cladodes was investigated individually and in combination with HPAM in an 80/20 blend. The objective was to evaluate the physicochemical and rheological properties of these formulations, and their efficiency in improving oil recovery under realistic reservoir conditions. The materials were characterized using thermogravimetric analysis (TGA), X-ray diffraction (XRD), scanning electron microscopy (SEM), and Fourier-transform infrared spectroscopy (FTIR). Rheological tests showed that both Opuntia mucilage and the HPAM–mucilage blend displayed favorable viscoelastic behavior in saline environments (2% NaCl) at high concentrations (10,000 ppm). The mucilage also exhibited thermal stability above 200 °C, making it suitable for harsh reservoir conditions. Core flooding experiments conducted at 120 °C using core plugs from Algerian reservoirs revealed enhanced oil recovery performance. The recovery factors were 63.3% for HPAM, 84.35% for Opuntia mucilage, and 94.28% for the HPAM–mucilage blend. These results highlight not only the synergistic effect of the blend but also the standalone efficiency of the natural biopolymer in improving oil mobility and pore permeability. This study confirms the viability of using locally sourced biopolymers in EOR strategies. Opuntia ficus-indica mucilage offers a cost-effective, eco-friendly, and thermally stable alternative to conventional polymers for enhanced oil recovery, particularly in saline and high-temperature reservoirs such as Hassi Messaoud in Algeria. Full article

Oil shale, an unconventional oil and gas resource, can generate the required hydrocarbons through high-temperature pyrolysis. In situ conversion extraction technology utilizes downhole heaters to directly inject high-temperature heat into the oil shale layer to achieve the effect of oil and gas recovery. For the metal material components of the combustion heaters, the uneven temperature fields experienced during the start of operations, processing, and end of operations can lead to fatigue conditions, such as high-temperature creep, micro-damage, and micro-deformation due to thermal effects. To prevent the occurrence of the aforementioned issues, it is necessary to conduct fatigue life analysis of downhole combustion heaters. By combining actual combustion heater operation experiments with finite element simulation, this paper analyzes the impact of temperature, structure, and stress amplitude on the fatigue life of heaters. The results indicate that the fatigue life of the heaters is most significantly influenced by the metal gaskets, and the higher the exhaust gas temperature, the lower the fatigue life of the heater. Heating operations significantly reduce the fatigue life of the heater, while cooling operations have almost no effect on the fatigue life. Circular-pore metal gaskets have a higher fatigue life than those with a square hole shape. Considering only the thickness of the metal gaskets, the thicker the gasket, the higher the fatigue life. Stress amplitude has the most significant impact on the fatigue life of the heater; when the stress amplitude is doubled, the metal gaskets quickly undergo fatigue damage. Full article

The transition towards sustainable energy systems demands efficient utilization of low- and medium-temperature thermal sources, which offer a promising alternative to pollutant energy carriers like fossil fuels. Among these, solar thermal, geothermal, and residual heat emerge as leading candidates for clean energy generation. Organic Rankine Cycles (ORCs) stand out as robust technologies capable of converting these thermal sources into electricity with high efficiency. A critical factor in ORC performance lies in the effective transfer of heat from the thermal source to the working fluid. This study systematically evaluates various thermal oils as intermediate heat transfer media, aiming to optimize their selection based on key performance indicators. The analysis focuses on thermal and exergetic efficiencies, alongside mass and volumetric flow rates of both the working fluid and the thermal oil. The findings reveal that the integration of thermal oils notably boosts the exergetic efficiency of the ORC system, underscoring their pivotal role in maximizing energy conversion from sustainable heat sources. Full article

In the field of enhanced oil recovery (EOR), particularly for water control in high-temperature reservoirs, there is a critical need for effective in-depth water shutoff and conformance control technologies. Polymer-based in situ-cross-linked gels are extensively employed for enhanced oil recovery (EOR), yet their short gelation time under high-temperature reservoir conditions (e.g., >120 °C) limits effective in-depth water shutoff and conformance control. To address this, we developed a hydrogel system via the in situ cross-linking of polyacrylamide (PAM) with phenolic resin (PR), reinforced by silica sol (SS) nanoparticles. We employed a variety of research methods, including bottle tests, viscosity and rheology measurements, scanning electron microscopy (SEM) scanning, density functional theory (DFT) calculations, differential scanning calorimetry (DSC) measurements, quartz crystal microbalance with dissipation (QCM-D) measurement, contact angle (CA) measurement, injectivity and temporary plugging performance evaluations, etc. The composite gel exhibits an exceptional gelation period of 72 h at 130 °C, surpassing conventional systems by more than 4.5 times in terms of duration. The gelation rate remains almost unchanged with the introduction of SS, due to the highly pre-dispersed silica nanoparticles that provide exceptional colloidal stability and the system’s pH changing slightly throughout the gelation process. DFT and SEM results reveal that synergistic interactions between organic (PAM-PR networks) and inorganic (SS) components create a stacked hybrid network, enhancing both mechanical strength and thermal stability. A core flooding experiment demonstrates that the gel system achieves 92.4% plugging efficiency. The tailored nanocomposite allows for the precise management of gelation kinetics and microstructure formation, effectively addressing water control and enhancing the plugging effect in high-temperature reservoirs. These findings advance the mechanistic understanding of organic–inorganic hybrid gel systems and provide a framework for developing next-generation EOR technologies under extreme reservoir conditions. Full article