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Keywords = thermal break strips

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16 pages, 13475 KB  
Article
Low Thermal Stress and Instant Efficient Atomization of Narrow Viscous Microfluid Film Using a Paper Strip Located at the Edge of a Surface Acoustic Wave Atomizer
by Yulin Lei, Yusong Li, Jia Ning, Yu Gu, Chenhui Gai, Qinghe Ma, Yizhan Ding, Benzheng Wang and Hong Hu
Micromachines 2025, 16(6), 628; https://doi.org/10.3390/mi16060628 - 27 May 2025
Cited by 1 | Viewed by 942
Abstract
A traditional SAW (surface acoustic wave) atomizer directly supplies liquid to the surface of the atomized chip through a paper strip located in the path of the acoustic beam, resulting in irregular distribution of the liquid film, which generates an aerosol with an [...] Read more.
A traditional SAW (surface acoustic wave) atomizer directly supplies liquid to the surface of the atomized chip through a paper strip located in the path of the acoustic beam, resulting in irregular distribution of the liquid film, which generates an aerosol with an uneven particle size distribution and poor directional controllability, and a high heating phenomenon that can easily break the chip in the atomization process. This paper presents a novel atomization method: a paper strip located at the edge of the atomizer (PSLEA), which forms a micron-sized narrow liquid film at the junction of the atomization chip edge and the paper strip under the effect of acoustic wetting. By using this method, physical separation of the atomized aerosol and jetting droplets can be achieved at the initial stage of atomizer startup, and an ideal aerosol plume with no jetting of large droplets, a uniform particle size distribution, a vertical and stable atomization direction, and good convergence of the aerosol beam can be quickly formed. Furthermore, the effects of the input power, and different paper strips and liquid supply methods on the atomization performance, as well as the heating generation capacity of the liquid in the atomization zone during the atomization process were explored through a large number of experiments, which highlighted the advantages of PSLEA atomization. The experiments demonstrated that the maximum atomization rate under the PSLEA atomization mode reached 2.6 mL/min initially, and the maximum thermal stress was 45% lower compared with that in the traditional mode. Additionally, a portable handheld atomizer with stable atomization performance and a median aerosol particle size of 3.95 μm was designed based on the proposed PSLEA atomization method, showing the great potential of SAW atomizers in treating respiratory diseases. Full article
(This article belongs to the Special Issue Novel Surface and Bulk Acoustic Wave Devices)
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20 pages, 8068 KB  
Article
Preparation and Performance Study of Composite Aramid Paper for High-Frequency Working Conditions
by Xiaonan Li, Tong Qin, Wenxu Zhang, Hong Wang, Yanhong Chen, Kangle Li, Qing Wang and Yibo Wang
Nanomaterials 2024, 14(23), 1880; https://doi.org/10.3390/nano14231880 - 22 Nov 2024
Cited by 4 | Viewed by 1691
Abstract
When the power converter connects to the high-frequency transformer breaks through the bottleneck and reaches a frequency of 100 kHz or even higher, the high-frequency transformer’s inter-turn insulation faces more serious high-frequency discharge and high-temperature problems. In order to improve the service performance [...] Read more.
When the power converter connects to the high-frequency transformer breaks through the bottleneck and reaches a frequency of 100 kHz or even higher, the high-frequency transformer’s inter-turn insulation faces more serious high-frequency discharge and high-temperature problems. In order to improve the service performance of oil-immersed high-frequency transformer insulation paper, composite K-BNNS particles are prepared by ultrasonic stripping, heat treatment, and thermomagnetic stirring. Then, K-BNNS particles are mixed with PMIA (polymeric m-phenylenediamine solution) slurry to produce composite aramid paper. And the effects of K-BNNS particles with different contents on the thermal conductivity, dielectric properties, partial discharge properties, and mechanical properties of aramid paper are explored. It can be found that, when the addition of composite particles (K-BNNS) is 10%, the comprehensive performance of composite aramid paper is the best. Compared with Nomex paper, the in-plane and through-plane thermal conductivity of composite insulating paper F-10 increased by 668.33% and 760.66%, respectively. Moreover, the high-frequency breakdown voltage increased by 48.73% and the tensile strength increased by 2.49%. The main reason is that the composite particles form a complete thermal conductive network in the aramid paper matrix and a large number of hydrogen bonds with the matrix, which enhances the internal interface bonding force of the material and changes the charge transport mechanism. Full article
(This article belongs to the Special Issue Functional Polymer and Ceramic Nanocomposites)
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30 pages, 2138 KB  
Article
Effects of Twisting and Surface Finish on the Mechanical Properties of Natural Gut Harp Strings
by Nicolas Lynch-Aird and Jim Woodhouse
Materials 2023, 16(15), 5444; https://doi.org/10.3390/ma16155444 - 3 Aug 2023
Cited by 1 | Viewed by 1693
Abstract
Natural gut harp strings are made from twisted bundles of gut strips, which are dried, ground, and varnished. The effects of varying the twist angle and surface finishing on the mechanical properties of gut harp strings have been explored. Strings were tested over [...] Read more.
Natural gut harp strings are made from twisted bundles of gut strips, which are dried, ground, and varnished. The effects of varying the twist angle and surface finishing on the mechanical properties of gut harp strings have been explored. Strings were tested over a range of twist angles from 23.5 to 58.3, and with all four combinations of ground or unground and varnished or unvarnished surface finishing. The principal effects of varying the degree of twisting were that the breaking strength and tensile Young’s modulus both fell as the twist angle was increased. String makers must therefore make a compromise between sound quality and string strength and durability. Leaving the string unvarnished dramatically increased the sensitivity to changes in humidity, which, in turn, affected the thermal tuning sensitivity and creep behaviour. Grinding the string surface prior to varnishing had no significant effect on the behaviour, but did make some difference to the thermal tuning sensitivity if the string was left unvarnished. Increasing the humidity frequently triggered episodes of additional string creep. There appeared to be a threshold effect, with the additional creep triggered when the string linear density exceeded its previous maximum. When the string was not creeping, there appeared to be a strong coupling mechanism between changes in the linear density and complementary changes in the string tension, such that there was almost no net effect on the string frequency. This behaviour was independent of the twist angle and the surface finishing, suggesting that whatever the coupling mechanism was, it was not dependent on the twisted structure of the string. Full article
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13 pages, 6483 KB  
Article
The Oxide Layer of 10Mn5 Medium Manganese Steel for Wear Protection in High-Temperature Friction during Hot Stamping
by Huan Teng, Yiwen Wang, Wurong Wang, Yangyang Zhao, Xicheng Wei and Hongshan Zhao
Coatings 2023, 13(3), 570; https://doi.org/10.3390/coatings13030570 - 7 Mar 2023
Cited by 4 | Viewed by 2301
Abstract
A custom-designed high-temperature sliding-on-sheet-strip (SOSS) tribo-tester was used to simulate the high-temperature friction process of 10Mn5 medium manganese steel bare plate under actual hot stamping conditions. To reveal its high-temperature friction mechanism in the hot forming process, the high-temperature friction behavior of 10Mn5 [...] Read more.
A custom-designed high-temperature sliding-on-sheet-strip (SOSS) tribo-tester was used to simulate the high-temperature friction process of 10Mn5 medium manganese steel bare plate under actual hot stamping conditions. To reveal its high-temperature friction mechanism in the hot forming process, the high-temperature friction behavior of 10Mn5 steel and 22MnB5 steel was compared. The scanning electron microscope (SEM), energy spectrum analyzer (EDS) and X-ray diffractometer (XRD) were used to investigate the structure of the oxide layer, composition of physical phase, wear surface morphology and elemental composition. The results show that the average coefficient of friction of 10Mn5 steel is 12.7% lower than that of 22MnB5 steel. The cross-section of both steel consists of an oxide layer, an alloying element-rich layer and the matrix. The oxide layer of 10Mn5 steel is mainly composed of Fe3O4, approximately 63.7%, while that of 22MnB5 is mainly composed of Fe2O3, approximately 66.9%. The complete and less flaking scale of 10Mn5 steel provides good wear protection, and the mechanism is abrasive with slight adhesive wear. Meanwhile, oxide particles and fragments are embedded in the 22MnB5 surface thus increasing the wear, and the mechanism evolves into severe abrasive and adhesive wear. The difference in the mechanism between the two steels is mainly caused by different austenitizing temperatures, which for 10Mn5 is lower than 22MnB5, about 100 °C. This makes the thermal stress of 10Mn5 from the temperature difference between the furnace and the environment not enough to break the scale and decrease abrasion. Full article
(This article belongs to the Special Issue Microstructure, Fatigue and Wear Properties of Steels)
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16 pages, 35082 KB  
Article
Thermal Performance of Lightweight Steel Framed Facade Walls Using Thermal Break Strips and ETICS: A Parametric Study
by Paulo Santos, Paulo Lopes and David Abrantes
Energies 2023, 16(4), 1699; https://doi.org/10.3390/en16041699 - 8 Feb 2023
Cited by 10 | Viewed by 3736
Abstract
The thermal performance of lightweight steel framed (LSF) facade walls depends on many factors, such as the steel studs, the batt insulation, the external thermal insulation composite systems (ETICS), and the sheathing layers. Moreover, the high thermal conductivity of steel could negatively affect [...] Read more.
The thermal performance of lightweight steel framed (LSF) facade walls depends on many factors, such as the steel studs, the batt insulation, the external thermal insulation composite systems (ETICS), and the sheathing layers. Moreover, the high thermal conductivity of steel could negatively affect their thermal performance due to the consequent thermal bridge effect. Furthermore, in LSF walls, the batt insulation is usually bridged by the steel studs. Thus, some analytical calculation procedures defined in standards (e.g., ISO 6946) are not valid, further complicating their thermal performance quantification. In this research, a parametric study to evaluate the thermal performance of facade LSF walls is presented. Seven relevant parameters are assessed, most of them related to the use of thermal break strips (TBS) and ETICS. The 2D numerical models used to predict the conductive R-values were experimentally validated, and their precision was successfully verified. As earlier found in a previous research work for partition LSF walls, it is also more effective for facades to increase the TBS thickness rather than their width, with the R-value increments being slightly smaller for facade LSF walls. These features were more pronounced for double TBS and for the smaller stud spacing (400 mm). The major thermal performance improvements were found when increasing the ETICS insulation thickness and decreasing their thermal conductivity. Full article
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13 pages, 5558 KB  
Article
A Cryostat Applicable to Long-Wavelength Light-Driven Scanning Probe Microscopy
by Kui Xiang, Caihong Xie, Qiyuan Feng, Ze Wang, Guangbin Dai, Jihao Wang, Jing Zhang, Wenjie Meng, Yubin Hou, Qingyou Lu and Yalin Lu
Micromachines 2023, 14(2), 378; https://doi.org/10.3390/mi14020378 - 2 Feb 2023
Cited by 1 | Viewed by 3086
Abstract
Recently, there has been growing interest in using lightwave-driven scanning probe microscopy (LD-SPM) to break through the Abbe diffraction limit of focusing, yielding insight into various energy couplings and conversion processes and revealing the internal information of matter. We describe a compact and [...] Read more.
Recently, there has been growing interest in using lightwave-driven scanning probe microscopy (LD-SPM) to break through the Abbe diffraction limit of focusing, yielding insight into various energy couplings and conversion processes and revealing the internal information of matter. We describe a compact and efficient optical cryostat designed for LD-SPM testing under magnetic fields. The exceptional multilayer radiation shielding insert (MRSI) forms an excellent temperature gradient when filled with heat conducting gas, which removes the requirement to install an optical window in the liquid helium cooling shell. This not only critically avoids the vibration and thermal drift caused by solid heat conduction but also minimizes light transmission loss. The application of gate valves and bellows allows a simpler and more effective replacement of the sample and working cell in the test cavity. ANSYS software is used for steady-state thermal analysis of the MRSI to obtain the temperature distribution and heat transfer rate, and the necessity of the flexible copper shielding strips is illustrated by the simulations. The topography and magnetic domain images of 45 nm-thick La0.67Ca0.33MnO3 thin films on NdGaO3(001) substrates under a magnetic field were obtained by a self-made lightwave-driven magnetic force microscope in this cryostat. The resolution and noise spectra during imaging reveal temperature stability and low vibration throughout the cryostat. The experience acquired during the development of this cryostat will help to establish cryostats of similar types for a variety of optic applications requiring the use of cryogenic temperatures. Full article
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16 pages, 4918 KB  
Article
Thermal Performance of Load-Bearing, Lightweight, Steel-Framed Partition Walls Using Thermal Break Strips: A Parametric Study
by Paulo Santos, Paulo Lopes and David Abrantes
Energies 2022, 15(24), 9271; https://doi.org/10.3390/en15249271 - 7 Dec 2022
Cited by 9 | Viewed by 3499
Abstract
Thermal bridges are a very relevant issue for lightweight steel-framed (LSF) construction systems given the high thermal conductivity of steel, which can negatively compromise their thermal behaviour, reduce their durability, and decrease the building energy efficiency. Several thermal bridge mitigation strategies exist, including [...] Read more.
Thermal bridges are a very relevant issue for lightweight steel-framed (LSF) construction systems given the high thermal conductivity of steel, which can negatively compromise their thermal behaviour, reduce their durability, and decrease the building energy efficiency. Several thermal bridge mitigation strategies exist, including the attachment of thermal break strips (TBS) to the steel studs’ flanges as one of the most widely employed techniques. In this research, the relevance of TBS to the thermal performance improvement of load-bearing LSF partition walls was assessed by performing a parametric study, making use of a validated 2D numerical model. A sensitivity analysis was performed for five different key parameters, and their importance was evaluated. The assessed parameters included the number of TBS and their thickness, width, and thermal conductivity, as well as the vertical steel stud spacing. We found that these parameters were all relevant. Moreover, regardless of the TBS thermal conductivity, it is always worth increasing their thickness. However, the increase in the TBS width does not always lead to increased thermal resistance; a thermal performance reduction was noted when increasing the width of the TBS at higher thermal conductivities. Therefore, it was concluded that it is more efficient to increase TBS thickness than their width. Full article
(This article belongs to the Special Issue Smart Materials and Devices for Energy Saving and Harvesting)
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18 pages, 5014 KB  
Article
Numerical Simulation and Experimental Validation of Thermal Break Strips’ Improvement in Facade LSF Walls
by Paulo Santos, Diogo Mateus, Daniel Ferrandez and Amparo Verdu
Energies 2022, 15(21), 8169; https://doi.org/10.3390/en15218169 - 2 Nov 2022
Cited by 9 | Viewed by 2569
Abstract
Thermal bridges may have a significant prejudicial impact on the thermal behavior and energy efficiency of buildings. Given the high thermal conductivity of steel, in Lightweight Steel Framed (LSF) buildings, this detrimental effect could be even greater. The use of thermal break (TB) [...] Read more.
Thermal bridges may have a significant prejudicial impact on the thermal behavior and energy efficiency of buildings. Given the high thermal conductivity of steel, in Lightweight Steel Framed (LSF) buildings, this detrimental effect could be even greater. The use of thermal break (TB) strips is one of the most broadly implemented thermal bridge mitigation technics. In a previous study, the performance of TB strips in partition LSF walls was evaluated. However, a search of the literature found no similar experimental campaigns for facade LSF walls, which are even more relevant for a building’s overall energy efficiency since they are in direct contact with the external environmental conditions. In this article the thermal performance of ten facade LSF wall configurations were measured, using the heat flow meter (HFM) method. These measurements were compared to numerical simulation predictions, exhibiting excellent similarity and, consequently, high reliability. One reference wall, three TB strip locations in the steel stud flanges and three TB strip materials were assessed. The outer and inner TB strips showed quite similar thermal performances, but with slightly higher thermal resistance for outer TB strips (around +1%). Furthermore, the TB strips were clearly less efficient in facade LSF walls when compared to their thermal performance improvement in load-bearing partition LSF walls. Full article
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13 pages, 5923 KB  
Article
Experimental and Numerical Performance Evaluation of Bio-Based and Recycled Thermal Break Strips in LSF Partition Walls
by Paulo Santos, David Abrantes, Paulo Lopes and Diogo Mateus
Buildings 2022, 12(8), 1237; https://doi.org/10.3390/buildings12081237 - 14 Aug 2022
Cited by 11 | Viewed by 2687
Abstract
The thermal performance of Lightweight Steel Framed (LSF) walls could be strongly compromised due to steel’s high thermal conductivity and their related thermal bridges. In this paper, the performance of bio-based (pine wood) and recycled (rubber–cork composite) Thermal Break Strip (TBS) materials, to [...] Read more.
The thermal performance of Lightweight Steel Framed (LSF) walls could be strongly compromised due to steel’s high thermal conductivity and their related thermal bridges. In this paper, the performance of bio-based (pine wood) and recycled (rubber–cork composite) Thermal Break Strip (TBS) materials, to mitigate the thermal bridge effect originated by steel profiles in LSF partition walls, is evaluated. This assessment was achieved by measurements under controlled laboratory conditions and by predictions using some numerical simulation models. Regarding the measurements, two climatic chambers (cold and hot) were used to impose a nearly constant temperature difference (around 35 °C), between the LSF partition test samples’ surfaces. To measure the overall surface-to-surface thermal resistance (R-value) of the evaluated LSF wall configurations, the Heat Flow Meter (HFM) method was used. Moreover, the measured values were compared with the calculations by 2D (THERM models) and 3D (ANSYS models) numerical simulations, exhibiting an excellent agreement (less than ±2% difference). Three TBS locations and three materials are evaluated, with their thermal performance improvement compared with a reference interior partition LSF wall, having no TBS. The top performance was accomplished by the aerogel super-insulating TBS material. The bio-based material (pine wood) and the recycled rubber–cork composite present quite similar results, with a slight advantage for the pine wood TBSs, given their higher thickness. Considering the TBS location, the inner and outer side present comparable performances. When using TBSs on both sides of steel profile flanges, there is a relevant thermal performance improvement, as expected. The thickness of the TBS also presents a noteworthy influence on the LSF partition thermal resistance. Full article
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16 pages, 3779 KB  
Article
Thermal Performance Improvement of Double-Pane Lightweight Steel Framed Walls Using Thermal Break Strips and Reflective Foils
by Paulo Santos and Telmo Ribeiro
Energies 2021, 14(21), 6927; https://doi.org/10.3390/en14216927 - 21 Oct 2021
Cited by 14 | Viewed by 2462
Abstract
The reduction of unwanted heat losses across the buildings’ envelope is very relevant to increase energy efficiency and achieve the decarbonization goals for the building stock. Two major heat transfer mechanisms across the building envelope are conduction and radiation, being this last one [...] Read more.
The reduction of unwanted heat losses across the buildings’ envelope is very relevant to increase energy efficiency and achieve the decarbonization goals for the building stock. Two major heat transfer mechanisms across the building envelope are conduction and radiation, being this last one very important whenever there is an air cavity. In this work, the use of aerogel thermal break (TB) strips and aluminium reflective (AR) foils are experimentally assessed to evaluate the thermal performance improvement of double-pane lightweight steel-framed (LSF) walls. The face-to-face thermal resistances were measured under laboratory-controlled conditions for sixteen LSF wall configurations. The reliability of the measurements was double-checked making use of a homogeneous XPS single panel, as well as several non-homogeneous double-pane LSF walls. The measurements allowed us to conclude that the effectiveness of the AR foil is greater than the aerogel TB strips. In fact, using an AR foil inside the air cavity of double-pane LSF walls is much more effective than using aerogel TB strips along the steel flange, since only one AR foil (inner or outer) provides a similar thermal resistance increase than two aerogel TB strips, i.e., around +0.47 m2∙K/W (+19%). However, the use of two AR foils, instead of a single one, is not effective, since the relative thermal resistance increase is only about +0.04 m2∙K/W (+2%). Full article
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15 pages, 9543 KB  
Article
A Modification of Offset Strip Fin Heatsink with High-Performance Cooling for IGBT Modules
by Ali Yahyaee, Amir Sajjad Bahman and Frede Blaabjerg
Appl. Sci. 2020, 10(3), 1112; https://doi.org/10.3390/app10031112 - 7 Feb 2020
Cited by 28 | Viewed by 8322
Abstract
For reliability and thermal management of power devices, the most frequently used technique is to employ heatsinks. In this work, a new configuration of offset strip fin heatsink based on using the concept of curvy fins and U-turn is proposed with the aim [...] Read more.
For reliability and thermal management of power devices, the most frequently used technique is to employ heatsinks. In this work, a new configuration of offset strip fin heatsink based on using the concept of curvy fins and U-turn is proposed with the aim of improving the heat transfer performance. With this aim, a three-dimensional model of heatsink with Silicon Insulated-Gate Bipolar Transistors (IGBTs) and diodes, solder, Direct Bonded Copper (DBC) substrate, baseplate and thermal grease is developed. Richardson’s extrapolation is used for increasing the accuracy of the numerical simulations and to validate the simulations. To study the effectiveness of the new offset design, results are compared with conventional offset strip fin heatsink. Results show that in aspects of design of heatsinks (including heat transfer coefficient, maximum chip temperature and thermal resistance), the new introduced model has advantages compared to the conventional offset strip fin design. These enhancements are caused by the combination of the longer coolant passage in the heatsink associated with generation of disturbance and recirculation areas along the curvy fins, creation of centrifugal forces in the U-turn, and periodic breaking up boundary layers. Also, it is shown that due to narrower passage and back-and-forth route, the new introduced design can handle the hot spots better than conventional design. Full article
(This article belongs to the Section Electrical, Electronics and Communications Engineering)
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20 pages, 6553 KB  
Article
Thermal Transmittance of Internal Partition and External Facade LSF Walls: A Parametric Study
by Paulo Santos, Gabriela Lemes and Diogo Mateus
Energies 2019, 12(14), 2671; https://doi.org/10.3390/en12142671 - 11 Jul 2019
Cited by 36 | Viewed by 5778
Abstract
Light steel framed (LSF) construction is becoming widespread as a quick, clean and flexible construction system. However, these LSF elements need to be well designed and protected against undesired thermal bridges caused by the steel high thermal conductivity. To reduce energy consumption in [...] Read more.
Light steel framed (LSF) construction is becoming widespread as a quick, clean and flexible construction system. However, these LSF elements need to be well designed and protected against undesired thermal bridges caused by the steel high thermal conductivity. To reduce energy consumption in buildings it is necessary to understand how heat transfer happens in all kinds of walls and their configurations, and to adequately reduce the heat loss through them by decreasing its thermal transmittance ( U -value). In this work, numerical simulations are performed to assess different setups for two kinds of LSF walls: an interior partition wall and an exterior facade wall. Several parameters were evaluated separately to measure their influence on the wall U -value, and the addition of other elements was tested (e.g., thermal break strips) with the aim of achieving better thermal performances. The simulation modeling of a LSF interior partition with thermal break strips indicated a 24% U -value reduction in comparison with the reference case of using the LSF alone ( U = 0.449 W/(m2.K)). However, when the clearance between the steel studs was simulated with only 300 mm there was a 29% increase, due to the increase of steel material within the wall structure. For exterior facade walls ( U = 0.276 W/(m2.K)), the model with 80 mm of expanded polystyrene (EPS) in the exterior thermal insulation composite system (ETICS) reduced the thermal transmittance by 19%. Moreover, when the EPS was removed the U -value increased by 79%. Full article
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