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17 pages, 3630 KB  
Article
Effect of Internal Reinforcing on Impact Axial Collapse Behavior of Hat-Shaped Tubular Structure
by Gusmao Robbinson Noviano, Minoru Yamashita and Makoto Nikawa
Metals 2026, 16(6), 655; https://doi.org/10.3390/met16060655 (registering DOI) - 14 Jun 2026
Abstract
A hollow steel structure with a hat cross-section was axially compressed under impact or quasistatic conditions. The hat height and hat width were 40 mm. The thickness was 0.6, 0.8, and 1.0 mm. The effect of the reinforcing member attached to the main [...] Read more.
A hollow steel structure with a hat cross-section was axially compressed under impact or quasistatic conditions. The hat height and hat width were 40 mm. The thickness was 0.6, 0.8, and 1.0 mm. The effect of the reinforcing member attached to the main structure on the collapse behavior was experimentally investigated. The formation of buckling lobes was observed, and the energy absorption performance was evaluated. The addition of the internal reinforcing member achieved increased compressive force, exhibiting a stepped force variation. This step became more pronounced as the wall thickness increased, and it was larger under impact conditions. When the height of the reinforcing member was 20 mm, or the hollow shape is square, a higher crush strength was achieved, with a very regular collapse pattern. To explain the increase in compressive force by using the reinforcing member, the deformation energy was calculated by considering the deformed shapes and the mechanical properties of the material. The calculated increase ratio of 3.18 was comparable with the experimental result of 3.54. The strain measurement at the hat top of the structure during the initial compression revealed that the damage, where the strain level is greater than 0.003, was successfully delayed at the reinforced section in the partially reinforced structure. Full article
(This article belongs to the Section Structural Integrity of Metals)
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22 pages, 2962 KB  
Article
Simulation and Analysis of a Silicon Membrane-Supported Beam–Island Diaphragm for Graphene Piezoresistive MEMS Microphones in High-SPL Acoustic Sensing
by Shengsheng Wei, Chunyuan Li, Yipeng Wang, Junqiang Wang and Mengwei Li
Micromachines 2026, 17(6), 719; https://doi.org/10.3390/mi17060719 (registering DOI) - 13 Jun 2026
Abstract
High sound pressure level (SPL) acoustic sensing requires miniaturized microphones that can operate under large acoustic loading while maintaining mechanical linearity, sufficient sensing response, and broadband audio frequency behavior. This work targets high-SPL operation and numerically investigates a graphene piezoresistive MEMS microphone based [...] Read more.
High sound pressure level (SPL) acoustic sensing requires miniaturized microphones that can operate under large acoustic loading while maintaining mechanical linearity, sufficient sensing response, and broadband audio frequency behavior. This work targets high-SPL operation and numerically investigates a graphene piezoresistive MEMS microphone based on a membrane-supported beam–island diaphragm. The proposed structure retains a continuous membrane for acoustic load bearing, while the upper beam–island topology redirects deformation-induced strain toward beam root regions where graphene piezoresistors are placed. This design is intended to increase the local strain available for piezoresistive readout without simply relying on larger global diaphragm deflection. Finite-element analysis was used to optimize the diaphragm geometry and evaluate strain enhancement, pressure response linearity, modal behavior, and harmonic response. Under the 170 dB SPL reference condition, the optimized structure increases the peak structural strain from 47.83 με in a thickness-equivalent solid diaphragm to 562.53 με, achieving an approximately 11.8-fold enhancement in local sensing strain while maintaining a highly linear pressure response (R2 > 0.9999). Additionally, the results also show that the sensor exhibits a high first natural frequency of 64.07 kHz and a small response variation of approximately 0.94 dB within the 0–20 kHz target frequency range, indicating excellent dynamic stability and high-fidelity signal transduction characteristics. To connect the structural response with piezoresistive readout, first-order electromechanical output estimation was further performed using representative graphene gauge factors, quarter-bridge readout assumptions, contact resistance correction, and Johnson-noise-limited signal-to-noise ratio estimation. A ±5% geometric tolerance check further indicates that the membrane side length is the most fabrication-sensitive parameter, while the selected design remains generally robust except for reduced linearity margin under positive membrane side-length deviation. These results demonstrate the potential of the proposed graphene-based MEMS microphone for high-SPL broadband acoustic sensing applications in harsh and high-intensity acoustic environments. Full article
26 pages, 8503 KB  
Article
Thermo-Mechanical Behavior of Sandstone and Its Implications for the Stability of Underground Gasification Cavities Under Unloading Conditions
by Jiakun Lv, Bing Chen, Yedan Lu, Jian Ma, Chengye Yang, Jingong Ma and Zhaofei Xu
Appl. Sci. 2026, 16(12), 5979; https://doi.org/10.3390/app16125979 (registering DOI) - 12 Jun 2026
Viewed by 80
Abstract
The extreme thermal environment during the underground coal gasification (UCG) process poses a severe threat to the stability of the gasification cavity and the integrity of the surrounding rock. This paper aims to reveal the thermo-mechanical response characteristics and damage evolution mechanism of [...] Read more.
The extreme thermal environment during the underground coal gasification (UCG) process poses a severe threat to the stability of the gasification cavity and the integrity of the surrounding rock. This paper aims to reveal the thermo-mechanical response characteristics and damage evolution mechanism of sandstone under true triaxial unloading conditions following exposure to high temperatures. Sandstone specimens were thermally pre-treated at five temperature gradients (25 °C, 200 °C, 400 °C, 600 °C, and 800 °C) and subsequently subjected to true triaxial loading and unloading experiments. The effects of varying temperatures on the strength, deformation parameters, dilation angle evolution, and macroscopic failure modes of the sandstone were systematically analyzed. The results indicate a significant critical transition point in the mechanical behavior of the sandstone at 400 °C. Below this threshold, thermal-induced microcrack closure leads to an increase in peak strength (with the peak strength at 800 °C increasing by approximately 67% compared to room temperature). Conversely, above 400 °C, thermal damage to the mineral grains intensifies, causing the crack propagation pattern to transition from brittle shear to a complex tension-shear splitting mode, accompanied by severe dilatancy (with a generalized Poisson’s ratio exceeding 0.8). Based on these findings, this study proposes a stage-wise damage evolution model alongside a targeted zonal support strategy, recommending the application of high-prestressed support in high-temperature zones above 400 °C to suppress tensile failure. Ultimately, this research provides a crucial theoretical basis for evaluating the long-term stability of high-temperature underground engineering projects and ensuring operational safety. Full article
(This article belongs to the Special Issue Reservoir Stimulation in Deep Geothermal Reservoir)
35 pages, 1713 KB  
Article
Iterative Form-Finding Method for Overhead Transmission Conductors Based on a Geometric Update Strategy
by Huaichao Wang, Dongsheng Xia, Anqi Zhou, Xiaoyu Xiong, Xin Feng and Qing Sun
Appl. Sci. 2026, 16(12), 5976; https://doi.org/10.3390/app16125976 (registering DOI) - 12 Jun 2026
Viewed by 65
Abstract
Overhead transmission conductors are flexible cable structures. Their initial equilibrium configuration is affected by self-weight, tension, boundary constraints, and material deformation, and is required for force analysis, sag calculation, and safety assessment. Existing studies use catenary theory or numerical iterative methods. The direct [...] Read more.
Overhead transmission conductors are flexible cable structures. Their initial equilibrium configuration is affected by self-weight, tension, boundary constraints, and material deformation, and is required for force analysis, sag calculation, and safety assessment. Existing studies use catenary theory or numerical iterative methods. The direct iterative method is used in conductor form-finding. However, its geometric update ratio is assigned in segments based on empirical thresholds. This may cause unsmooth updates, low efficiency, and numerical instability in sensitive cases. This study investigates a single-span conductor within a nonlinear finite element form-finding framework. The direct iterative method is analyzed in terms of control variables, implementation process, and update-ratio control mode. A continuous error-driven adaptive geometric update strategy is proposed and an adaptive direct iterative method is developed. The two methods are compared under the same finite element model, parameters, loads, constraints, convergence threshold, and maximum iterations. Three factors are selected: element number, nonlinear substep number, and initial strain coefficient. A total of 27 full-factorial cases are calculated. Convergence efficiency, final error, and abnormal case distribution are evaluated. The results show that the proposed method reduces iterations, improves computational efficiency, and enhances numerical stability in sensitive cases without changing the finite element solution framework. Full article
(This article belongs to the Section Civil Engineering)
19 pages, 17795 KB  
Article
High-Cycle Fatigue Behavior and Deformation Mechanism of [111]-Oriented Thin-Wall Ni3Al-Based Single-Crystal Alloys at 1000 °C
by Liulian Ning, Zhe Wang, Haibo Wang, Shuangqi Zhang, Yanling Pei, Shusuo Li and Shengkai Gong
Metals 2026, 16(6), 649; https://doi.org/10.3390/met16060649 (registering DOI) - 12 Jun 2026
Viewed by 135
Abstract
To meet the increasing demands of aircraft engines for high thrust-to-weight ratios and elevated turbine inlet temperatures, turbine blades have been progressively designed with thin-walled structures. It has been demonstrated that the mechanical properties of Ni3Al-based single-crystal alloys (SXs) are highly [...] Read more.
To meet the increasing demands of aircraft engines for high thrust-to-weight ratios and elevated turbine inlet temperatures, turbine blades have been progressively designed with thin-walled structures. It has been demonstrated that the mechanical properties of Ni3Al-based single-crystal alloys (SXs) are highly sensitive to specimen thickness. In this study, the high-cycle fatigue behavior of [111]-oriented Ni3Al-based SXs with wall thicknesses of 0.3, 0.5, and 0.8 mm was systematically investigated under tensile–tensile loading conditions at 1000 °C. The results revealed that, as the wall thickness decreased, the fatigue life of the alloy significantly deteriorated, while the crack initiation site gradually shifted from the specimen interior toward the surface and near-surface regions. Furthermore, the fatigue failure mode transitioned from being dominated by internal defects to being controlled primarily by near-surface damage. Near-surface damage induced by high-temperature oxidation and geometric constraints was identified as the primary factor responsible for the degradation of the high-cycle fatigue performance of the SXs. In addition, the cyclic deformation behavior at 1000 °C was governed by the synergistic effects of dislocation climb, cross-slip, and γ′-phase shearing. This study provides both theoretical guidance and experimental evidence for the structural optimization of next-generation single-crystal turbine blades for advanced aircraft engines. Full article
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22 pages, 10909 KB  
Article
Thermo-Mechanical Degradation Behavior of the Base–Subgrade Interface in Airport Pavements: A Sequentially Coupled Cohesive-Zone Study
by Weihong Yan, Chengchao Guo, Xinrui Li, Wenqiang Zhang, Yiteng Wang, Lei Qin and Leiyang Pei
Materials 2026, 19(12), 2541; https://doi.org/10.3390/ma19122541 - 12 Jun 2026
Viewed by 126
Abstract
The thermo-mechanical degradation of the base–subgrade interface in airport pavements was investigated using a three-dimensional sequentially coupled finite element framework in ABAQUS 2023, in which progressive interfacial debonding was described by a bilinear cohesive-zone model through the damage variable CSDMG. The results show [...] Read more.
The thermo-mechanical degradation of the base–subgrade interface in airport pavements was investigated using a three-dimensional sequentially coupled finite element framework in ABAQUS 2023, in which progressive interfacial debonding was described by a bilinear cohesive-zone model through the damage variable CSDMG. The results show that thermal loading markedly accelerates interface degradation when combined with moving wheel loads. Compared with the wheel-loading-only condition, thermo-mechanical coupling advances the first damage initiation from 0.04993 h to 0.00254 h and shortens the severe-degradation stage from 1.000 h to 0.00927 h. This acceleration is attributed to a thermal stress pre-weakening effect, whereby constrained thermal deformation partially consumes the available cohesive resistance and shifts the interface closer to the softening threshold before external loading is applied. A decomposition of the mixed-mode initiation criterion further indicates that the first damage event is governed by synergistic normal–shear interaction, with the normalized contribution ratio (tn/tn0)2:(ts/ts0)2 = 0.38:0.62, showing that wheel-induced shear is the dominant trigger while tensile opening induced by thermal curling provides substantial preconditioning assistance. In addition, a representative normalized comparison between simulated average CSDMG and cumulative AE hit count demonstrates a consistent stage evolution from distributed deformation to accelerated localization and residual stabilization. These findings indicate that the base–subgrade interface should be treated as a temperature-sensitive weak layer in airport pavement assessment, particularly near joints and other discontinuity-controlled regions. Full article
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39 pages, 2779 KB  
Review
Dynamic Stability Evaluation of Slope Unstable Rock Masses: A Review of Models, Monitoring Technologies, and Engineering Applications
by Guang Lu, Mowen Xie and Yan Du
Appl. Sci. 2026, 16(12), 5908; https://doi.org/10.3390/app16125908 - 11 Jun 2026
Viewed by 70
Abstract
Rockfall from slope unstable rock masses is a typical geological hazard induced by brittle failure, with abrupt occurrence, limited macroscopic deformation before failure, and a short warning lead time. Conventional static analysis methods are useful for design-stage stability checks, but they cannot continuously [...] Read more.
Rockfall from slope unstable rock masses is a typical geological hazard induced by brittle failure, with abrupt occurrence, limited macroscopic deformation before failure, and a short warning lead time. Conventional static analysis methods are useful for design-stage stability checks, but they cannot continuously capture structural-plane damage or update the stability state in real time. Dynamic evaluation based on structural dynamics links measurable parameters such as natural frequency, damping ratio, mode shape, vibration trajectory, wave velocity, and energy dissipation to the degradation of structural planes. This review synthesizes the dynamic behavior mechanism, parameter system, theoretical models, sensing technologies, and engineering applications for slope unstable rock masses. Different from previous reviews that mainly summarize rockfall monitoring or conventional slope stability analysis, this paper organizes the literature by failure mode, monitoring scale, model assumptions, field validation, uncertainty sources, and engineering applicability. The single-degree-of-freedom models for sliding-, toppling-, and falling-type rock masses, multi-block chain-collapse models, and data-physics dual-driven surrogate models are compared critically. Contact monitoring based on MEMS sensors, non-contact LDV monitoring, acoustic emission, microseismic monitoring, coda wave interferometry, and cloud-edge early-warning architectures are further reviewed. Key challenges include field-scale validation under heterogeneous and anisotropic geological conditions, environmental compensation, robust threshold calibration, and probabilistic linkage between dynamic indicators and failure probability. The review provides guidance for selecting dynamic evaluation models, designing field monitoring systems, and developing full-life-cycle digital-twin platforms for rockfall risk mitigation. Full article
(This article belongs to the Topic Geotechnics for Hazard Mitigation, 2nd Edition)
42 pages, 13182 KB  
Article
Comparative Study of Mechanical Behavior and Failure Mechanisms in PA6- and PBT-Based Thermoplastic Fiber Metal Laminates
by Balcer Katarzyna, Boroński Dariusz and Skibicki Andrzej
Polymers 2026, 18(12), 1464; https://doi.org/10.3390/polym18121464 - 11 Jun 2026
Viewed by 102
Abstract
Thermoplastic fiber metal laminates (TFMLs) are lightweight hybrid materials combining metallic layers with fiber-reinforced thermoplastic composites, offering a high strength-to-weight ratio. Existing studies indicate a limited range of polymer matrices used in such structures, most commonly polyamide 6 (PA6). In this work, polybutylene [...] Read more.
Thermoplastic fiber metal laminates (TFMLs) are lightweight hybrid materials combining metallic layers with fiber-reinforced thermoplastic composites, offering a high strength-to-weight ratio. Existing studies indicate a limited range of polymer matrices used in such structures, most commonly polyamide 6 (PA6). In this work, polybutylene terephthalate (PBT) was selected as a potential alternative matrix because literature data indicate its lower moisture absorption and good dimensional stability compared with PA6. A comparative analysis of TFMLs based on aluminum and carbon fabric-reinforced composites with PA6 and PBT matrices was conducted. Static tensile tests were performed on base materials, composites, and laminates, supported by analytical modeling using the superposition method and fractographic analysis. The results showed that fiber orientation and polymer content significantly affect stiffness, strength, and damage evolution. Fiber orientation remains the governing factor, controlling load transfer and damage initiation. Laminates with 0/90° fibers exhibited the highest strength, while ±45° configurations showed reduced performance due to shear-dominated deformation. The polymer primarily acts as a matrix, ensuring structural integrity, with comparable mechanical properties for both systems. Delamination at the metal–composite interface was identified as the dominant failure mechanism. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
20 pages, 26778 KB  
Article
Experimental and Numerical Investigation of Slenderness Ratio on a Hollow Glued Bamboo Scrimber Column Under Eccentric Compression
by Yang Yang, Fuchun Li, Gang Yao, Lin Guo and Xian Yu
Materials 2026, 19(12), 2508; https://doi.org/10.3390/ma19122508 - 10 Jun 2026
Viewed by 164
Abstract
Hollow glued bamboo scrimber (HGBS), as a novel sustainable engineered bamboo material, exhibits considerable potential for structural engineering applications. To clarify the influence of slenderness ratio on the eccentric compression behavior of HGBS columns, an experimental and numerical investigation was conducted. A total [...] Read more.
Hollow glued bamboo scrimber (HGBS), as a novel sustainable engineered bamboo material, exhibits considerable potential for structural engineering applications. To clarify the influence of slenderness ratio on the eccentric compression behavior of HGBS columns, an experimental and numerical investigation was conducted. A total of six HGBS specimens were tested under axial and eccentric compression to obtain their failure modes, load–displacement responses, and strain distribution characteristics. A detailed finite element model was developed in ABAQUS, in which bamboo scrimber was modeled as an orthotropic elasto-plastic material, while cohesive elements were employed to simulate the adhesive interfaces. The results indicate that HGBS columns subjected to eccentric compression exhibit pronounced axial force–bending moment interaction behavior. The average ultimate load under eccentric compression was only 17% of that under axial compression, demonstrating that the eccentric bending moment and second-order effects play a dominant role in reducing the load-carrying capacity. The finite element predictions agreed well with the experimental results, with deviations within 10%, confirming the reliability of the numerical model. Parametric analyses revealed that, as the slenderness ratio increased (corresponding to an increase in column height from 300 mm to 3000 mm), the ultimate load decreased from 104.17 kN to 28.20 kN, while lateral deformation and global instability became increasingly significant. The study elucidates the key influence of slenderness ratio on the eccentric compression performance of HGBS columns and provides a useful analytical basis for the design and application of engineered bamboo columns. Full article
(This article belongs to the Section Biomaterials)
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19 pages, 39389 KB  
Article
Experimental and Numerical Study on the Quasi-Static Mechanical Behavior of Flexible Anti-Collision Ring (FACR) for Bridge Protection
by Bohan Ma, Liangliang Zheng, Yuanji Fan, Fei Wang, Huijuan Chang, Tengfei Liu and Kaixuan Shao
Buildings 2026, 16(12), 2317; https://doi.org/10.3390/buildings16122317 - 10 Jun 2026
Viewed by 132
Abstract
This study investigates the quasi-static mechanical behavior of a flexible anti-collision ring (FACR) for bridge protection through axial tests and finite element (FE) simulations. The FACR features a multi-layer steel wire rope coil (SWRC) encased in a chloroprene rubber matrix. Quasi-static tensile and [...] Read more.
This study investigates the quasi-static mechanical behavior of a flexible anti-collision ring (FACR) for bridge protection through axial tests and finite element (FE) simulations. The FACR features a multi-layer steel wire rope coil (SWRC) encased in a chloroprene rubber matrix. Quasi-static tensile and compressive tests (80 mm/s) were conducted on both the SWRC and the FACR, with full-field strain distributions captured via digital image correlation (DIC). The results demonstrate that the rubber matrix significantly enhances load-bearing capacity (by 200% in compression and 337% in tension) and energy dissipation (by 403% and 620%, respectively), with bending identified as the dominant deformation mode. An FE model was developed and validated against experimental data, then employed for parametric analysis. The cross-sectional ratio, governed by the number of SWRC layers, exhibits a strong nonlinear influence on the tensile response, and a three-layer configuration is identified as optimal, achieving the highest energy absorption without compromising compressive performance. A layer-dependent mechanism analysis reveals that excessive layers lead to a drastic stiffness reduction in outer coils, impeding coordinated load sharing. Building upon this mechanism, an optimized two-layer arrangement maximizing the inner-layer SWRC proportion is proposed, achieving 2.0× and 1.9× improvements in peak tensile force and energy dissipation, respectively, while using fewer steel wires. This work provides a fundamental understanding and an efficient optimization strategy for FACRs. Full article
(This article belongs to the Section Building Structures)
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19 pages, 13424 KB  
Article
Research on the Flexural Behavior of Hybrid Fiber-Reinforced BFRP Lightweight Aggregate Concrete Beams
by Biao Zhang, Jiakun Zhu and Xiaochun Fan
Materials 2026, 19(12), 2476; https://doi.org/10.3390/ma19122476 - 9 Jun 2026
Viewed by 92
Abstract
To simultaneously address the deterioration of mechanical properties in lightweight aggregate concrete (LAC) and the insufficient deformation control capacity of hybrid fiber-reinforced polymer (BFRP) bars, an experimental study on the flexural behavior of hybrid fiber-reinforced BFRP-LAC beams was conducted. A total of eight [...] Read more.
To simultaneously address the deterioration of mechanical properties in lightweight aggregate concrete (LAC) and the insufficient deformation control capacity of hybrid fiber-reinforced polymer (BFRP) bars, an experimental study on the flexural behavior of hybrid fiber-reinforced BFRP-LAC beams was conducted. A total of eight beams with dimensions of 120 mm × 200 mm × 2000 mm were fabricated. The effects of hybrid fibers and BFRP reinforcement ratio on the flexural performance were investigated. Four-point bending tests were performed to analyze the failure modes, load–deformation responses, crack development patterns, and sectional strain distributions. The results indicate that two failure modes were experimentally observed in the BFRP-reinforced hybrid fiber LAC beams, namely concrete crushing and BFRP bar rupture, whereas balanced failure was considered a theoretical failure condition. The failure mode was strongly dependent on the reinforcement ratio. At a low reinforcement ratio (ρ = 0.68%), tensile failure governed by BFRP bar rupture occurred. At a moderate reinforcement ratio (ρ = 1.02%), a relatively ductile concrete-crushing failure was observed. When the reinforcement ratio increased to 1.56% and 1.81%, brittle concrete-crushing failure dominated. The incorporation of hybrid fibers improved the ductility and optimized the failure process. Both the hybrid fiber content and the BFRP reinforcement ratio significantly influenced the load-carrying capacity and deformation behavior of the beams. Increasing the fiber content enhanced the cracking load and ultimate load, delayed crack propagation, and reduced crack width, whereas increasing the reinforcement ratio was more effective in improving the ultimate capacity. The load–deflection curves exhibited a typical two-stage response without a yielding plateau. The bridging effect of hybrid fibers effectively mitigated stiffness degradation and improved crack control performance. Moreover, the plane section assumption was validated for hybrid fiber-reinforced BFRP-LAC beams. This study provides a technical basis for enhancing the performance of LAC and promoting the application of BFRP bars in structural engineering. Full article
(This article belongs to the Section Construction and Building Materials)
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24 pages, 6670 KB  
Article
Effects of USP Warm-Mix Modifier on Rheological Properties of PG76-22 Asphalt Binder and Performance of Modified Mixture
by Liusheng Hu, Xiyuan Shen, Zheng Wang, Ji Ma and Weiguang Zhang
Materials 2026, 19(12), 2470; https://doi.org/10.3390/ma19122470 - 9 Jun 2026
Viewed by 122
Abstract
The USP modifier is an environmentally friendly warm-mix asphalt additive that can reduce asphalt viscosity and contribute to energy savings and emission mitigation. In this study, the PG76-22 asphalt binder was used as the control material, and a USP-modified PG76-22 asphalt binder was [...] Read more.
The USP modifier is an environmentally friendly warm-mix asphalt additive that can reduce asphalt viscosity and contribute to energy savings and emission mitigation. In this study, the PG76-22 asphalt binder was used as the control material, and a USP-modified PG76-22 asphalt binder was prepared. Microscopic characterization tests, asphalt binder performance tests, and asphalt mixture performance tests were conducted to investigate the effects of the USP modifier on the PG76-22 asphalt binder and its mixtures. The FM observations showed that the USP modifier was relatively uniformly dispersed in the binder without obvious large-scale agglomeration, while the FTIR results showed no new major characteristic absorption peaks after USP modification. These results suggest that no evident chemical reaction was detected under the adopted test conditions. At the binder level, the USP modifier improved the low-temperature ductility of the PG76-22 asphalt binder but reduced its high-temperature deformation resistance, as indicated by a lower rutting factor, increased non-recoverable deformation under high stress, and enhanced stress sensitivity. The LAS results further showed that the fatigue life of the USP-modified asphalt binder was lower than that of the PG76-22 asphalt binder. At the mixture level, USP modification increased the dynamic stability, residual stability, and tensile strength ratio by 6.2%, 5%, and 3%, respectively, and resulted in longer four-point bending fatigue life at the tested strain levels. These results indicate limited improvements in the measured mixture-level performance under the present laboratory conditions. However, the reduced binder-level rutting resistance and LAS fatigue life suggest that USP modification exhibits different effects at the binder and mixture levels, and the mixture-level results should not be directly extrapolated from binder-level rheological performance alone. Full article
(This article belongs to the Special Issue Sustainable Recycling Techniques of Pavement Materials (3rd Edition))
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22 pages, 23817 KB  
Article
Study on the Energy Evolution Law of Sandstone and Its Implications for Rockburst Prevention Considering Particle Effect Under Thermal Action
by Tianbin Li, Shuhao Qiu, Mengting Han, Ruichi Chang, Feng Zeng, Yan Zhang and Meiben Gao
Appl. Sci. 2026, 16(12), 5813; https://doi.org/10.3390/app16125813 - 9 Jun 2026
Viewed by 139
Abstract
Rockburst is one of the major geological hazards in the construction of deep-buried and high-geotemperature tunnels. Using triaxial compression tests and acoustic emission (AE) techniques, this paper conducts a preliminary exploratory investigation on the deformation and failure characteristics, mechanical parameters, acoustic emission responses [...] Read more.
Rockburst is one of the major geological hazards in the construction of deep-buried and high-geotemperature tunnels. Using triaxial compression tests and acoustic emission (AE) techniques, this paper conducts a preliminary exploratory investigation on the deformation and failure characteristics, mechanical parameters, acoustic emission responses and energy evolution laws of typical rockburst-prone rocks under confining pressures of 10–30 MPa and temperatures of 100–250 °C. The results show that within the research scope, sandstone exhibits brittle characteristics including compaction, linear elasticity, crack initiation and propagation, stable crack propagation stage, accelerated crack propagation stage, and stress drop stage. Within a certain range, peak strength and damage strength increase with the rise in confining pressure and temperature. The elastic modulus increases with rising confining pressure. The damage point may be the critical point of energy conversion and acoustic emission activity. After damage, the work done by external forces is mainly converted into dissipated energy. With the intensification of surrounding rock damage, the ratio of elastic strain energy to total energy gradually decreases, while the ratio of dissipated energy to total energy gradually increases. Acoustic emission activity increases significantly at the damage point and reaches its peak at the peak strength. The cumulative acoustic emission ring count and cumulative energy increase slowly before the peak and grow rapidly after the peak. Under thermo-mechanical action, new cracks in sandstone preferentially initiate along grain boundaries, and the inconsistent deformation between grains will promote the formation of transgranular cracks. The connection, convergence and final penetration of cracks lead to sample failure. The elevation of temperature and confining pressure can enhance the bearing capacity of sandstone, indicating that a high-temperature and high-stress environment may be conducive to the occurrence of rockbursts. The research results provide scientific support for an in-depth understanding of the mechanical behavior and instability risk of rockburst in deep-buried and high-geotemperature tunnels, and can provide a theoretical basis for rockburst prevention and control of high-geotemperature tunnels of the CZ Railway. Full article
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16 pages, 7479 KB  
Article
Experimental Investigation and Predictive Modeling of Cumulative Plastic Deformation of Silty Sand Under Freeze–Thaw Cycles and Cyclic Loading
by Dongkai Ma, Zhongming He, Yiwei Li, Zhenhong Yan and Chao Huang
Materials 2026, 19(12), 2461; https://doi.org/10.3390/ma19122461 - 9 Jun 2026
Viewed by 206
Abstract
The long-term deformation and stability of silty sand roadbeds subjected to repeated freeze–thaw cycles and traffic loading remain ongoing engineering concerns in seasonally frozen regions. To investigate the evolution and influencing factors of accumulative axial plastic deformation of silty sand under freeze–thaw cycles, [...] Read more.
The long-term deformation and stability of silty sand roadbeds subjected to repeated freeze–thaw cycles and traffic loading remain ongoing engineering concerns in seasonally frozen regions. To investigate the evolution and influencing factors of accumulative axial plastic deformation of silty sand under freeze–thaw cycles, this study focused on silty sand from a roadbed construction site in Inner Mongolia, China, a typical seasonally frozen region. Dynamic triaxial tests were conducted under loading stresses of 60–100 kPa, confining pressures of 20–60 kPa, water contents ranging from OMC to 1.2 OMC, and freeze–thaw cycles of 0–10. The results indicate that approximately 60–80% of the total accumulative axial plastic deformation occurs within the first 1000 loading cycles, after which the deformation growth rate gradually decreases. Increases in loading stress, water content, and freeze–thaw cycles promote deformation, whereas higher confining pressures suppress it. For example, increasing the confining pressure from 20 to 60 kPa reduced the final deformation from 0.16% to 0.07%, while increasing the number of freeze–thaw cycles from 0 to 10 increased the final deformation from 0.10% to 0.28%. Based on the experimental data, a new predictive model considering net stress, octahedral shear stress, water content ratio, and freeze–thaw cycles was developed. The model demonstrates high accuracy in predicting accumulative plastic deformation, with a coefficient of determination of 0.915, and is applicable to both plastically stable and weakly plastic creep conditions. This study provides a reference for the design, construction, and mitigation of subgrade damage in silty sand roadbeds in seasonally frozen regions. Full article
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24 pages, 14661 KB  
Article
Introduction of Micro-Scale CFD Model of Foam Injection Moulding Process
by Daniel C. Fritsche, Malte Schön and Christian Hopmann
Polymers 2026, 18(12), 1433; https://doi.org/10.3390/polym18121433 - 8 Jun 2026
Viewed by 246
Abstract
Foam injection moulding (FIM) enables lightweight thermoplastic parts, but current process simulations do not resolve microstructure formation. This work presents a micro-scale CFD framework for FIM that captures gas–melt interaction and bubble morphology. A two-phase, compressible volume-of-fluid solver (OpenFOAM) with surface tension and [...] Read more.
Foam injection moulding (FIM) enables lightweight thermoplastic parts, but current process simulations do not resolve microstructure formation. This work presents a micro-scale CFD framework for FIM that captures gas–melt interaction and bubble morphology. A two-phase, compressible volume-of-fluid solver (OpenFOAM) with surface tension and viscoelastic Phan–Thien–Tanner rheology is coupled to a nucleation pre-processor based on classical nucleation theory, which places bubbles stochastically using macro-scale pressure and temperature histories. The approach was demonstrated on a plate geometry using a 2D through-thickness section to investigate bubble nucleation, deformation, coalescence, and interaction under realistic process conditions. The simulations reproduced characteristic morphology trends across the thickness. In particular, the predicted aspect ratio and orientation show the expected skin–core behaviour and agree qualitatively with experimental observations. These results demonstrate that the framework can describe morphology development beyond simplified spherical-cell assumptions and provides a proof of concept for multiscale coupling between macro-scale process conditions and micro-scale foam structure evolution. A simplified surrogate growth representation was used to enable bubble expansion; however, a physically based mass-transfer model is required for quantitatively accurate growth kinetics. Full article
(This article belongs to the Special Issue Advances in Modeling and Simulations of Polymers)
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