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Keywords = temperature sensor systems

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19 pages, 3307 KB  
Article
Evaluating Reticulorumen Temperature, Rumination, Activity and pH Measured by Rumen Sensors as Indicators of Heat Load in Fattening Bulls
by Kay Fromm, Christian Ammon, Thomas Amon and Gundula Hoffmann
Sensors 2025, 25(20), 6401; https://doi.org/10.3390/s25206401 (registering DOI) - 16 Oct 2025
Abstract
The aim of this experiment was to determine whether reticulorumen temperature (ReT), rumination, activity or pH captured by a rumen sensor bolus system (smaXtec animal care GmbH, Graz, Austria) can be used as an early indicator of heat load (HL) and to assess [...] Read more.
The aim of this experiment was to determine whether reticulorumen temperature (ReT), rumination, activity or pH captured by a rumen sensor bolus system (smaXtec animal care GmbH, Graz, Austria) can be used as an early indicator of heat load (HL) and to assess how its daily patterns are influenced by diurnal effects. Physiological and behavioral data from 70 male feedlot cattle (Uckermärker, Hereford, Simmentaler) housed in a closed barn were investigated using the calculated temperature‒humidity index (THI) from remote HOBO Onset climate sensors over a period of 210 days. Using time series analysis and seasonal ARIMA modeling, it was found that ReT followed the same patterns throughout days with a THI < 74 as well as days under heat load conditions. Time series and correlation analyses were also performed for the rumen pH, rumination index and activity index. The collective mean ReT over the winter days assessed (n = 14,971) was 39.48 °C, with a minimum mean of 38.31 °C and a maximum mean of 40.69 °C. In comparison, the collective mean ReT over the summer days assessed (n = 14,030) was 39.53 °C, with a minimum mean of 38.39 °C and a maximum mean of 42.02 °C. Pearson’s correlation did not reveal a relationship between THI and ReT (r = −0.06; p < 0.001) and only minimally for rumination (r = −0.11; p < 0.001). Rumination clearly decreased with increasing ambient temperature in comparison to days with a THI < 74. A long-term effect is also visible when the monthly mean rumination from all bulls tends to decrease slightly from February to May and then increases beginning in June. The mean pH values decreased throughout the summer months. Nevertheless, the comparison between daily fluctuations in pH values under HL failed to yield significant deviations from those captured on days of winter. The Pearson correlation for rumen pH showed a weak negative linear relationship with THI (r = −0.3; p < 0.001). The monthly means of the motion activity index could also not verify that HL led to increasing activity (Pearson correlation for motion activity and THI: r = 0.04; p < 0.001). The heat load had no visible short-term effects on the ReT or rumen pH, but rumination and peak motion activity were reduced on days with high ambient temperatures. Full article
(This article belongs to the Section Biomedical Sensors)
26 pages, 2009 KB  
Article
Tool Wear Prediction Using Machine-Learning Models for Bone Drilling in Robotic Surgery
by Shilpa Pusuluri, Hemanth Satya Veer Damineni and Poolan Vivekananda Shanmuganathan
Automation 2025, 6(4), 59; https://doi.org/10.3390/automation6040059 (registering DOI) - 16 Oct 2025
Abstract
Bone drilling is a widely encountered process in orthopedic surgeries and keyhole neuro surgeries. We are developing a sensor-integrated smart end-effector for drilling for robotic surgical applications. In manual surgeries, surgeons assess tool wear based on experience and force perception. In this work, [...] Read more.
Bone drilling is a widely encountered process in orthopedic surgeries and keyhole neuro surgeries. We are developing a sensor-integrated smart end-effector for drilling for robotic surgical applications. In manual surgeries, surgeons assess tool wear based on experience and force perception. In this work, we propose a machine-learning (ML)-based tool condition monitoring system based on multi-sensor data to preempt excessive tool wear during drilling in robotic surgery. Real-time data is acquired from the six-component force sensor of a collaborative arm along with the data from the temperature and multi-axis vibration sensor mounted on the bone specimen being drilled upon. Raw data from the sensors may have noises and outliers. Signal processing in the time- and frequency-domain are used for denoising as well as to obtain additional features to be derived from the raw sensory data. This paper addresses the challenging problem of identification of the most suitable ML algorithm and the most suitable features to be used as inputs to the algorithm. While dozens of features and innumerable machine learning and deep learning models are available, this paper addresses the problem of selecting the most relevant features, the most relevant AI models, and the optimal hyperparameters to be used in the AI model to provide accurate prediction on the tool condition. A unique framework is proposed for classifying tool wear that combines machine learning-based modeling with multi-sensor data. From the raw sensory data that contains only a handful of features, a number of additional features are derived using frequency-domain techniques and statistical measures. Using feature engineering, we arrived at a total of 60 features from time-domain, frequency-domain, and interaction-based metrics. Such additional features help in improving its predictive capabilities but make the training and prediction complicated and time-consuming. Using a sequence of techniques such as variance thresholding, correlation filtering, ANOVA F-test, and SHAP analysis, the number of features was reduced from 60 to the 4 features that will be most effective in real-time tool condition prediction. In contrast to previous studies that only examine a small number of machine learning models, our approach systematically evaluates a wide range of machine learning and deep learning architectures. The performances of 47 classical ML models and 6 deep learning (DL) architectures were analyzed using the set of the four features identified as most suitable. The Extra Trees Classifier (an ML model) and the one-dimensional Convolutional Neural Network (1D CNN) exhibited the best prediction accuracy among the models studied. Using real-time data, these models monitored the drilling tool condition in real-time to classify the tool wear into three categories of slight, moderate, and severe. Full article
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25 pages, 10766 KB  
Article
Prediction of Thermal Response of Burning Outdoor Vegetation Using UAS-Based Remote Sensing and Artificial Intelligence
by Pirunthan Keerthinathan, Imanthi Kalanika Subasinghe, Thanirosan Krishnakumar, Anthony Ariyanayagam, Grant Hamilton and Felipe Gonzalez
Remote Sens. 2025, 17(20), 3454; https://doi.org/10.3390/rs17203454 - 16 Oct 2025
Abstract
The increasing frequency and intensity of wildfires pose severe risks to ecosystems, infrastructure, and human safety. In wildland–urban interface (WUI) areas, nearby vegetation strongly influences building ignition risk through flame contact and radiant heat exposure. However, limited research has leveraged Unmanned Aerial Systems [...] Read more.
The increasing frequency and intensity of wildfires pose severe risks to ecosystems, infrastructure, and human safety. In wildland–urban interface (WUI) areas, nearby vegetation strongly influences building ignition risk through flame contact and radiant heat exposure. However, limited research has leveraged Unmanned Aerial Systems (UAS) remote sensing (RS) to capture species-specific vegetation geometry and predict thermal responses during ignition events This study proposes a two-stage framework integrating UAS-based multispectral (MS) imagery, LiDAR data, and Fire Dynamics Simulator (FDS) modeling to estimate the maximum temperature (T) and heat flux (HF) of outdoor vegetation, focusing on Syzygium smithii (Lilly Pilly). The study data was collected at a plant nursery at Queensland, Australia. A total of 72 commercially available outdoor vegetation samples were classified into 11 classes based on pixel counts. In the first stage, ensemble learning and watershed segmentation were employed to segment target vegetation patches. Vegetation UAS-LiDAR point cloud delineation was performed using Raycloudtools, then projected onto a 2D raster to generate instance ID maps. The delineated point clouds associated with the target vegetation were filtered using georeferenced vegetation patches. In the second stage, cone-shaped synthetic models of Lilly Pilly were simulated in FDS, and the resulting data from the sensor grid placed near the vegetation in the simulation environment were used to train an XGBoost model to predict T and HF based on vegetation height (H) and crown diameter (D). The point cloud delineation successfully extracted all Lilly Pilly vegetation within the test region. The thermal response prediction model demonstrated high accuracy, achieving an RMSE of 0.0547 °C and R2 of 0.9971 for T, and an RMSE of 0.1372 kW/m2 with an R2 of 0.9933 for HF. This study demonstrates the framework’s feasibility using a single vegetation species under controlled ignition simulation conditions and establishes a scalable foundation for extending its applicability to diverse vegetation types and environmental conditions. Full article
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15 pages, 4139 KB  
Article
Comparing the Long-Term Stability and Measurement Performance of a Self-Made Integrated Three-in-One Microsensor and Commercial Sensors for Heating, Ventilation, and Air Conditioning (HVAC) Applications
by Chi-Yuan Lee, Jiann-Shing Shieh, Guan-Quan Huang, Chen-Kai Liu, Najsm Cox and Chia-Hao Chou
Processes 2025, 13(10), 3306; https://doi.org/10.3390/pr13103306 - 15 Oct 2025
Abstract
Building on our previous 310-h test of a larger MEMS sensor, this study develops and validates a miniaturized, lift-off-fabricated, and FPC-integrated three-in-one microsensor. In addition to extending the operation to 744 h, we introduce a wireless MQTT/Node-RED architecture to enable real-time IoT-level monitoring [...] Read more.
Building on our previous 310-h test of a larger MEMS sensor, this study develops and validates a miniaturized, lift-off-fabricated, and FPC-integrated three-in-one microsensor. In addition to extending the operation to 744 h, we introduce a wireless MQTT/Node-RED architecture to enable real-time IoT-level monitoring in factory HVAC ducts. The microsensor was fabricated using Micro-electro-mechanical systems (MEMS) technology and integrated with a flexible printed circuit (FPC) for improved mechanical compliance and ease of installation. To assess its durability and reliability, a 744-h long-term test was conducted in an industrial HVAC environment, where the performance of the microsensor was compared with that of two commercially available velocity sensors. The integrated sensor exhibited stable operation throughout the test and demonstrated effective measurement capabilities in the ranges of 10–40 °C for temperature, 60–90% RH for humidity, and 1.5–5.0 m/s for airflow velocity, with an overall accuracy of approximately ±3%. The results highlight the sensor’s potential for real-time environmental monitoring in factory HVAC systems, offering advantages in integration, adaptability, and cost-effectiveness compared to traditional single-function commercial sensors. Full article
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24 pages, 3977 KB  
Article
Contributions to the Development of Fire Detection and Intervention Capabilities Using an Indoor Air Quality IoT Monitoring System
by Radu Nicolae Pietraru, Adriana Olteanu, Maximilian Nicolae and Robert-Alexandru Crăciun
Sensors 2025, 25(20), 6375; https://doi.org/10.3390/s25206375 - 15 Oct 2025
Abstract
This paper presents a method for functionally extending an IoT indoor air quality monitoring network by adding a cloud-level fire detection logic component. The proposed method does not aim to replace traditional fire detection systems at this stage of research, but to propose [...] Read more.
This paper presents a method for functionally extending an IoT indoor air quality monitoring network by adding a cloud-level fire detection logic component. The proposed method does not aim to replace traditional fire detection systems at this stage of research, but to propose a solution for the development of fire detection capabilities and to improve the support provided to firefighting teams by providing a geospatial representation of the building in which a fire occurs. The proposed solution is based on a series of laboratory tests that demonstrated that air quality sensors can successfully detect the effects caused by an ignition event of common materials and can differentiate fire events from other events that can generate false-positive alarms by classic detection systems. The research involved five laboratory combustion tests based on the measurement of temperature, humidity, PM2.5 particle concentration, volatile organic compound index, and nitrogen oxide index. Following the tests, a warning mechanism and geospatial representation were designed using a system with ten IoT sensors to monitor the indoor air quality in a building on our university’s campus. Full article
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19 pages, 7895 KB  
Article
SpiKon-E: Hybrid Soft Artificial Muscle Control Using Hardware Spiking Neural Network
by Florian-Alexandru Brașoveanu, Mircea Hulea and Adrian Burlacu
Biomimetics 2025, 10(10), 697; https://doi.org/10.3390/biomimetics10100697 - 15 Oct 2025
Abstract
Artificial muscles play a key role in the future of humanoid robotics and medical devices, with research on wire-driven joints leading the field. While electric servo motors were once at the forefront, the focus has shifted toward materials that react to changes in [...] Read more.
Artificial muscles play a key role in the future of humanoid robotics and medical devices, with research on wire-driven joints leading the field. While electric servo motors were once at the forefront, the focus has shifted toward materials that react to changes in the environment (smart materials), including pneumatic silicone actuators and temperature-reactive metallic alloys, aiming to replicate human muscle actuation for improved performance. Initially designed for rigid actuators, control strategies were adapted to address the unique dynamics of artificial muscles. Although current controllers offer satisfactory performance, further optimization is necessary to mimic natural muscle control more rigorously. This study details the design and implementation of a novel system that mimics biological muscle. This system is designed to replicate the full range of motion and control functionalities, which can be utilized in various applications. This research has three significant contributions in the field of sustainable soft robotics. First, a novel shape memory alloy-based linear actuator is introduced, which achieves significantly higher displacements compared to traditional SMA wire-driven systems through a guiding mechanism. Second, this linear actuator is integrated into a hybrid soft actuation structure, which features a silicone PneuNet as the end effector and a force sensor for real-time pressure feedback. Lastly, a hardware Spiking Neural Network (HW-SNN) is utilized to control the exhibited force at the actuator’s endpoint. Experimental results showed that the displacement with the control system is significantly higher than that of the traditional control-based shape memory alloy systems. The system evaluation demonstrates good performance, thus advancing actuation and control in humanoid robotics. Full article
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20 pages, 18084 KB  
Article
An Open-Source Educational Platform for Multi-Sensor Environmental Monitoring Applications
by Gianluca Cornetta, Souhail Fatimi, Arfan Kochaji, Omar Moussa, Majed Saleh Almaleky, Mimoun Lamrini and Abdellah Touhafi
Hardware 2025, 3(4), 13; https://doi.org/10.3390/hardware3040013 - 15 Oct 2025
Abstract
This paper introduces an innovative open-source hardware platform designed for multi-sensor environmental monitoring, rooted in the outcomes of the “Smart Water” project. The primary objective of this platform is to facilitate advanced PCB design education by offering students a modular, expandable, and feature-rich [...] Read more.
This paper introduces an innovative open-source hardware platform designed for multi-sensor environmental monitoring, rooted in the outcomes of the “Smart Water” project. The primary objective of this platform is to facilitate advanced PCB design education by offering students a modular, expandable, and feature-rich embedded hardware environment. The platform serves as a practical training ground, enabling students to experiment with diverse sensing techniques and refine their skills in the intricacies of PCB design. The “Smart Water” project, which forms the foundation of this educational platform, has yielded invaluable insights into environmental monitoring technologies. Leveraging these findings, our hardware platform integrates a variety of sensors capable of measuring crucial environmental parameters such as water quality, temperature, and atmospheric conditions. The modular design allows students to explore various sensor combinations and experiment with custom configurations, fostering a deeper understanding of sensor integration and optimization. Key features of the platform include its expandability, encouraging students to develop add-on modules for specific applications or to enhance existing functionalities. This approach not only promotes creativity but also instills a sense of ownership and collaboration among students, as they contribute to the continual evolution of the hardware platform. The feature-rich nature of the embedded system enables comprehensive experimentation in sensor data acquisition, processing, and communication, providing a holistic learning experience. Full article
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22 pages, 6104 KB  
Article
Real-Time Adaptive Nanofluid-Based Lubrication in Stainless Steel Turning Using an Intelligent Auto-Tuned MQL System
by Mahip Singh, Amit Rai Dixit, Anuj Kumar Sharma, Akash Nag and Sergej Hloch
Materials 2025, 18(20), 4714; https://doi.org/10.3390/ma18204714 - 14 Oct 2025
Abstract
Achieving optimal lubrication during machining processes, particularly turning of stainless steel, remains a significant challenge due to dynamic variations in cutting conditions that affect tool life, surface quality, and environmental impact. Conventional Minimum Quantity Lubrication (MQL) systems provide fixed flow rates and often [...] Read more.
Achieving optimal lubrication during machining processes, particularly turning of stainless steel, remains a significant challenge due to dynamic variations in cutting conditions that affect tool life, surface quality, and environmental impact. Conventional Minimum Quantity Lubrication (MQL) systems provide fixed flow rates and often fail to adapt to changing process parameters, limiting their effectiveness under fluctuating thermal and mechanical loads. To address these limitations, this study proposes an ambient-aware adaptive Auto-Tuned MQL (ATM) system that intelligently controls both nanofluid concentration and lubricant flow rate in real time. The system employs embedded sensors to monitor cutting zone temperature, surface roughness, and ambient conditions, linked through a feedback-driven control algorithm designed to optimize lubrication delivery dynamically. A Taguchi L9 design was used for experimental validation on AISI 304 stainless steel turning, investigating feed rate, cutting speed, and nanofluid concentration. Results demonstrate that the ATM system substantially improves machining outcomes, reducing surface roughness by more than 50% and cutting force by approximately 20% compared to conventional MQL. Regression models achieved high predictive accuracy, with R-squared values exceeding 99%, and surface analyses confirmed reduced adhesion and wear under adaptive lubrication. The proposed system offers a robust approach to enhancing machining performance and sustainability through intelligent, real-time lubrication control. Full article
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16 pages, 8947 KB  
Article
Development of a Rotation-Robust PPG Sensor for a Smart Ring
by Min Wang, Wenqi Shi, Jianyu Zhang, Jiarong Chen, Qingliang Lin, Cheng Chen and Guoxing Wang
Sensors 2025, 25(20), 6326; https://doi.org/10.3390/s25206326 - 13 Oct 2025
Viewed by 274
Abstract
Cardiovascular disease (CVD) remains the leading cause of global mortality, highlighting the need for continuous vital sign monitoring. Photoplethysmography (PPG) is well suited for wearable devices. Smart rings, benefiting from dense capillary distribution and minimal tissue interference, can capture high-quality PPG signals with [...] Read more.
Cardiovascular disease (CVD) remains the leading cause of global mortality, highlighting the need for continuous vital sign monitoring. Photoplethysmography (PPG) is well suited for wearable devices. Smart rings, benefiting from dense capillary distribution and minimal tissue interference, can capture high-quality PPG signals with comfort, making them a promising next-generation wearable. However, ring rotation relative to the finger alters the optical path, especially for multi-wavelength light, thus reducing accuracy. This paper proposes a rotation-robust PPG sensor for smart rings. Monte Carlo simulations analyze photon transmission under different LED–photodiode (PD) angles, showing that at ±60°, green, red, and infrared light achieve optimal penetration into the microcirculation layer. Considering non-ideal conditions, the green-light angle is adjusted to ±30°, and a symmetrical sensor design is adopted. A prototype smart ring is developed, capable of recording 4-channel PPG, 3-axis acceleration, and 4-channel temperature signals at 100, 25, and 0.2 Hz, respectively. The system achieves reliable PPG acquisition with only 0.59 mA average current consumption. In continuous testing, heart rate estimation reached mean absolute errors of 0.82, 0.79, and 0.78 bpm for green, red, and IR light. The results provide a reference for future smart ring development. Full article
(This article belongs to the Special Issue Sensors for Heart Rate Monitoring and Cardiovascular Disease)
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15 pages, 920 KB  
Article
Accuracy of an Overnight Axillary-Temperature Sensor for Ovulation Detection: Validation in 194 Cycles
by Yaniv Shpaichler, Alicia Thompson, Benedicte Fromager, Michael Vardi and Rene Ecochard
Sensors 2025, 25(20), 6327; https://doi.org/10.3390/s25206327 - 13 Oct 2025
Viewed by 210
Abstract
Several studies have evaluated the reliability of using temperature sensors placed in different locations on the body to identify the day of ovulation. However, such demonstrations are lacking for axillary temperature wearable devices. This study aimed to evaluate the accuracy with which an [...] Read more.
Several studies have evaluated the reliability of using temperature sensors placed in different locations on the body to identify the day of ovulation. However, such demonstrations are lacking for axillary temperature wearable devices. This study aimed to evaluate the accuracy with which an axillary temperature armband sensor (Tempdrop) identifies the day of ovulation and the fertile window, using the Clearblue Connected Ovulation Test System as the reference method. A total of 194 cycles were analyzed from 125 women that participated in the study between April 2023 and June 2024. The performance parameters were high: the sensitivity (96.8% (95% CI 95.6; 97.7)), specificity (99.1% (98.8; 99.4)), accuracy (98.6% (98.2; 98.9)), positive predictive value (96.8% (95.6; 97.7)) and negative predictive value (99.1% (98.8; 99.4)). Furthermore, the results revealed a remarkably clear and better-than-expected change in temperature around the time of ovulation. This axillary temperature wearable sensor is an effective alternative to urine ovulation tests for determining the timing of ovulation. Another advantage is that it provides a clear temperature curve that can be used to evaluate the quality of the luteal phase. Full article
(This article belongs to the Section Biomedical Sensors)
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18 pages, 4982 KB  
Article
A Novel Multi-Modal Flexible Headband System for Sleep Monitoring
by Zaihao Wang, Yuhao Ding, Hongyu Chen, Chen Chen and Wei Chen
Bioengineering 2025, 12(10), 1103; https://doi.org/10.3390/bioengineering12101103 - 13 Oct 2025
Viewed by 206
Abstract
Sleep monitoring is critical for diagnosing and treating sleep disorders. Although polysomnography (PSG) remains the clinical gold standard, its complexity, discomfort, and lack of portability limit its applicability for long-term and home-based monitoring. To overcome these challenges, this study introduces a novel flexible [...] Read more.
Sleep monitoring is critical for diagnosing and treating sleep disorders. Although polysomnography (PSG) remains the clinical gold standard, its complexity, discomfort, and lack of portability limit its applicability for long-term and home-based monitoring. To overcome these challenges, this study introduces a novel flexible headband system designed for multi-modal physiological signal acquisition, incorporating dry electrodes, a six-axis inertial measurement unit (IMU), and a temperature sensor. The device supports eight EEG channels and enables wireless data transmission via Bluetooth, ensuring user convenience and reliable long-term monitoring in home environments. To rigorously evaluate the system’s performance, we conducted comprehensive assessments involving 13 subjects over two consecutive nights, comparing its outputs with conventional PSG. Experimental results demonstrate the system’s low power consumption, ultra-low input noise, and robust signal fidelity, confirming its viability for overnight sleep tracking. Further validation was performed using the self-collected HBSleep dataset (over 184 h recordings of the 13 subjects), where state-of-the-art sleep staging models (DeepSleepNet, TinySleepNet, and AttnSleepNet) were applied. The system achieved an overall accuracy exceeding 75%, with AttnSleepNet emerging as the top-performing model, highlighting its compatibility with advanced machine learning frameworks. These results underscore the system’s potential as a reliable, comfortable, and practical solution for accurate sleep monitoring in non-clinical settings. Full article
(This article belongs to the Special Issue Soft and Flexible Sensors for Biomedical Applications)
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19 pages, 4201 KB  
Article
Implementation of an SS-Compensated LC-Thermistor Topology for Passive Wireless Temperature Sensing
by Seyit Ahmet Sis and Yeliz Dikerler Kozar
Sensors 2025, 25(20), 6316; https://doi.org/10.3390/s25206316 - 13 Oct 2025
Viewed by 222
Abstract
This paper presents a passive wireless temperature sensor based on an SS-compensated LC-thermistor topology. The system consists of two magnetically coupled LC tanks—each composed of a coil and a series capacitor—forming a series–series (SS) compensation network. The secondary side includes a negative temperature [...] Read more.
This paper presents a passive wireless temperature sensor based on an SS-compensated LC-thermistor topology. The system consists of two magnetically coupled LC tanks—each composed of a coil and a series capacitor—forming a series–series (SS) compensation network. The secondary side includes a negative temperature coefficient (NTC) thermistor connected in series with its coil and capacitor, acting as a temperature-dependent load. Magnetically coupled resonant systems exhibit different coupling regimes: weak, critical, and strong. When operating in the strongly coupled regime, the original resonance splits into two distinct frequencies—a phenomenon known as bifurcation. At these split resonance frequencies, the load impedance on the secondary side is reflected as pure resistance at the primary side. In the SS topology, this reflected resistance is equal to the thermistor resistance, enabling precise wireless sensing. The advantage of the SS-compensated configuration lies in its ability to map changes in the thermistor’s resistance directly to the input impedance seen by the reader circuit. As a result, the sensor can wirelessly monitor temperature variations by simply tracking the input impedance at split resonance points. We experimentally validate this property on a benchtop prototype using a one-port VNA measurement, demonstrating that the input resistance at both split frequencies closely matches the expected thermistor resistance, with the observed agreement influenced by the parasitic effects of RF components within the tested temperature range. We also demonstrate that using the average readout provides first-order immunity to small capacitor drift, yielding stable readings. Full article
(This article belongs to the Section Physical Sensors)
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45 pages, 5888 KB  
Review
A Review of the Research Progress of Sensor Monitoring Technology in Harsh Engineering Environments
by Qiang Liu, Yang Wang, Fengjiao Zhao, Chuanxing Zheng and Jinping Xie
Sensors 2025, 25(20), 6308; https://doi.org/10.3390/s25206308 - 12 Oct 2025
Viewed by 490
Abstract
With the continuous growth in the demand for safety assurance in major projects and monitoring in extreme environments, sensor technology is facing challenges in harsh working conditions such as high temperatures, high pressures, and complex liquid media. This article focuses on typical complex [...] Read more.
With the continuous growth in the demand for safety assurance in major projects and monitoring in extreme environments, sensor technology is facing challenges in harsh working conditions such as high temperatures, high pressures, and complex liquid media. This article focuses on typical complex environments such as underground and marine environments, systematically reviewing the basic principles, performance characteristics and the latest application progress of mechanical, optical and acoustic sensors in complex environments, and deeply analyzing their applicable boundaries and technical bottlenecks. The transmission mechanism of sensor data and the system architecture of the engineering monitoring and early warning platform were further explored, and their key roles in real-time perception and intelligent decision-making were evaluated. Finally, the core challenges and development opportunities currently faced by complex environmental sensing systems are summarized, and the future development directions, such as multi-parameter fusion, autonomous perception and edge intelligence, are prospected. This paper aims to provide a systematic theoretical basis and engineering practice reference for the design of sensors and the construction of monitoring systems in extreme environments. Full article
(This article belongs to the Section Intelligent Sensors)
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14 pages, 4357 KB  
Article
Thermal Gas Flow Sensor Using SiGe HBT Oscillators Based on GaN/Si SAW Resonators
by Wenpu Cui, Jie Cui, Wenchao Zhang, Guofang Yu, Di Zhao, Jingqing Du, Zhen Li, Jun Fu and Tianling Ren
Micromachines 2025, 16(10), 1151; https://doi.org/10.3390/mi16101151 - 10 Oct 2025
Viewed by 183
Abstract
This paper presents a thermal gas flow sensing system, from surface acoustic wave (SAW) temperature sensor to oscillation circuit and multi-module miniaturization integration. A single-port GaN/Si SAW resonator with single resonant mode and excellent characteristics was fabricated. Combined with an in-house-developed SiGe HBT, [...] Read more.
This paper presents a thermal gas flow sensing system, from surface acoustic wave (SAW) temperature sensor to oscillation circuit and multi-module miniaturization integration. A single-port GaN/Si SAW resonator with single resonant mode and excellent characteristics was fabricated. Combined with an in-house-developed SiGe HBT, a temperature-sensitive high-frequency oscillator was constructed. Under constant temperature control, system-level flow measurement was achieved through dual-oscillation configuration and modular integration. The fabricated SAW device shows a temperature coefficient of frequency (TCF) −28.29 ppm/K and temperature linearity 0.998. The oscillator operates at 1.91 GHz with phase noise of −97.72/−118.62 dBc/Hz at 10/100 kHz offsets. The system demonstrates excellent dynamic response and repeatability, directly measuring 0–50 sccm flows. For higher flows (>50 sccm), a shunt technique extends the test range based on the 0–10 sccm linear region, where response time is <1 s with error <0.9%. Non-contact operation ensures high stability and long lifespan. The sensor shows outstanding performance and broad application prospects in flow measurement. Full article
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17 pages, 13069 KB  
Article
Sensitive Detection of Multi-Point Temperature Based on FMCW Interferometry and DSP Algorithm
by Chengyu Mo, Yuqiang Yang, Xiaoguang Mu, Fujiang Li and Yuting Li
Nanomaterials 2025, 15(20), 1545; https://doi.org/10.3390/nano15201545 - 10 Oct 2025
Viewed by 196
Abstract
This paper presents a high-sensitivity multi-point seawater temperature detection system based on the virtual Vernier effect, achieved through multiplexed Fabry–Perot (FP) cavities combined with optical frequency-modulated continuous wave (FMCW) interferometry. To address the nonlinear frequency scanning issue inherent in FMCW systems, this paper [...] Read more.
This paper presents a high-sensitivity multi-point seawater temperature detection system based on the virtual Vernier effect, achieved through multiplexed Fabry–Perot (FP) cavities combined with optical frequency-modulated continuous wave (FMCW) interferometry. To address the nonlinear frequency scanning issue inherent in FMCW systems, this paper implemented a software compensation method. This approach enables accurate positioning of multiple FP sub-sensors and effective demodulation of the sensing interference spectrum (SIS) for each FP interferometer (FPI). Through digital signal processing (DSP) algorithms and spectral demodulation, each sub-FP sensor generates an artificial reference spectrum (ARS). The virtual Vernier effect is then achieved by means of a computational process that combines the SIS intensity with the corresponding ARS intensity. This eliminates the need for physical reference arrays with carefully detuned spatial frequencies, as is required in traditional Vernier effect implementations. The sensitivity amplification can be dynamically adjusted with the modulation function parameters. Experimental results demonstrate that an optical fiber link of 82.3 m was achieved with a high spatial resolution of 23.9 μm. Within the temperature range of 30 C to 70 C, the temperature sensitivities of the three enhanced EIS reached −275.56 pm/C, −269.78 pm/C, and −280.67 pm/C, respectively, representing amplification factors of 3.32, 4.93, and 6.13 compared to a single SIS. The presented approach not only enables effective multiplexing and spatial localization of multiple fiber sensors but also successfully amplifies weak signal detection. This breakthrough provides crucial technical support for implementing quasi-distributed optical sensitization sensing in marine environments, opening new possibilities for high-precision oceanographic monitoring. Full article
(This article belongs to the Section Nanoelectronics, Nanosensors and Devices)
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