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27 pages, 2881 KB  
Review
LTO as a Promising Anode Material for Aqueous Batteries: Synthesis Routes, Properties, and Electrode Preparation Approaches
by Maria Apostolopoulou, Emmanouil Pigounakis and Dimitra Vernardou
Nanomaterials 2026, 16(10), 612; https://doi.org/10.3390/nano16100612 - 16 May 2026
Viewed by 447
Abstract
The growing penetration of renewable energy sources has intensified the demand for safe, sustainable, and cost-effective energy-storage technologies. Aqueous lithium-ion batteries are promising candidates because of their intrinsic safety and high ionic conductivity, though their deployment is limited by narrow electrochemical stability window [...] Read more.
The growing penetration of renewable energy sources has intensified the demand for safe, sustainable, and cost-effective energy-storage technologies. Aqueous lithium-ion batteries are promising candidates because of their intrinsic safety and high ionic conductivity, though their deployment is limited by narrow electrochemical stability window of water. Lithium titanate oxide (LTO) has emerged as an ideal anode material for aqueous systems because of its exceptional structural stability, negligible volume change during lithiation/delithiation, and relatively high operating potential that suppresses hydrogen evolution. This review examines the peer-reviewed literature (2010–2026) on LTO-based aqueous lithium-ion batteries, focusing on the interdependence between material synthesis, electrode fabrication, electrolyte engineering, and electrochemical performance. Scalable fabrication techniques, such as spray deposition and tape casting, are discussed alongside their pact on electrode quality. Attention is given to water-in-salt, gel-polymer, and localized high-concentration electrolytes that expand the stability window and improve interfacial behavior. Overall, the review highlights how electrolyte design, electrode architecture, and processing methods can be jointly tailored to support stable and scalable LTO-based aqueous lithium-ion batteries systems. Full article
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24 pages, 3339 KB  
Article
Molybdenum/Niobium Disilicide Multilayers Fabricated by Tape Casting: Microstructure, Mechanical Properties and Oxidation Behaviour
by Dreidy Mercedes Vásquez, Elisa Padovano, Claudio Badini, Sara Biamino, Luca Lavagna and Matteo Pavese
Materials 2026, 19(8), 1653; https://doi.org/10.3390/ma19081653 - 21 Apr 2026
Viewed by 477
Abstract
MoSi2-based intermetallics are interesting materials for high-temperature applications, due to their moderate density, high melting point and significant oxidation resistance. In this paper, MoSi2-based materials in the form of multi-layered structures were fabricated by tape casting and pressureless sintering. [...] Read more.
MoSi2-based intermetallics are interesting materials for high-temperature applications, due to their moderate density, high melting point and significant oxidation resistance. In this paper, MoSi2-based materials in the form of multi-layered structures were fabricated by tape casting and pressureless sintering. Composites containing up to 20 wt.% of NbSi2 were produced, with the aim of obtaining biphasic structures with low pest oxidation at low temperature. The prepared samples were characterised with regard to phase composition, microstructure, mechanical properties and oxidation resistance. It was shown that the addition of a limited amount of NbSi2 prevents the pest oxidation phenomenon characteristic of pure MoSi2. Silica inclusions responsible for lowering the material toughness, were observed to disappear in the sintered silicides, thanks to the presence, during the binder burn-out, of a reducing atmosphere and to the carbonaceous residua. The phase and composition analysis also revealed the formation of small amounts of secondary phases like silicon carbide. Full article
(This article belongs to the Special Issue New Advances in High-Temperature Structural Materials)
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31 pages, 11360 KB  
Article
Optical Dilatometry and Push-Rod Dilatometry—A Case Study for Sintering Steel and Zirconia Tapes
by Daniel Gruner, Tim Gestrich, Mathias Herrmann, Anne Günther, Jan Mahling, Chao Liu, Christoph Broeckmann and Alexander Michaelis
J. Exp. Theor. Anal. 2026, 4(1), 10; https://doi.org/10.3390/jeta4010010 - 17 Feb 2026
Cited by 1 | Viewed by 953
Abstract
In this work, the sintering behavior of tapes prepared via tape casting from stainless-steel and zirconia powders is investigated by optical—as well as push-rod—dilatometry. Both methods are compared in terms of sample preparation, measurement conditions, and advantages and disadvantages. The experimental work shows [...] Read more.
In this work, the sintering behavior of tapes prepared via tape casting from stainless-steel and zirconia powders is investigated by optical—as well as push-rod—dilatometry. Both methods are compared in terms of sample preparation, measurement conditions, and advantages and disadvantages. The experimental work shows the advantages of optical dilatometry in the characterization of the sintering behavior of load-free sintering tapes and the possibility of simultaneously observing sample warpage and deformation. Push-rod dilatometry requires a constant load on the sample, which influences measurement in the case of tapes with lower mechanical stability due to their sensitivity to deformation, but it has advantages because of its higher accuracy in measuring dimensional changes. In the case of warpage, shrinkage due to the sintering of the sample is superimposed by an irregular deformation process that can be separated by analytical methods. No in-plane shrinkage anisotropy of the tapes is observed for either type of tape. In the case of the push-rod dilatometer, an additional peak in the shrinkage rate is observed in the early stage of compaction, along with a slight shift and an increased maximum in the compaction rate. This is most likely due to the effects of the contact pressure of the push-rod. Full article
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15 pages, 3391 KB  
Article
Influence of Timber-to-Concrete Connection Types on the Behaviour of Timber–Concrete Composite Structures
by Dmitrijs Serdjuks, Agris Rogainis, Elza Briuka, Janis Sliseris, Leonids Pakrastins and Vjaceslavs Lapkovskis
J. Compos. Sci. 2025, 9(11), 593; https://doi.org/10.3390/jcs9110593 - 2 Nov 2025
Viewed by 1374
Abstract
The current study investigates the influence of timber-to-concrete connection types on the behaviour of timber–concrete composite (TCC) structures employing metal web timber joists. Two groups of laboratory specimens were prepared, each comprising four samples with push-joisted beams joined by oriented strand board (OSB) [...] Read more.
The current study investigates the influence of timber-to-concrete connection types on the behaviour of timber–concrete composite (TCC) structures employing metal web timber joists. Two groups of laboratory specimens were prepared, each comprising four samples with push-joisted beams joined by oriented strand board (OSB) and cast with a concrete layer. One group utilised compliant timber-to-concrete connections via perforated steel tape angles, while the other employed rigid connections through epoxy adhesive and granite chips. The specimens, consisting of two 1390 mm long beams of grade PS10 timber, were tested under three-point bending. Experimental results and finite element analyses demonstrated that specimens with compliant connections exhibited 14–16% greater maximum vertical displacements but only a marginal 1.79% reduction in load-carrying capacity compared to those with rigid connections. Findings indicate that connection compliance markedly affects stiffness and deflection but has a minor impact on ultimate strength. These insights can guide optimisation of TCC members with metal web joists, balancing structural performance and design requirements in sustainable timber construction. Full article
(This article belongs to the Special Issue Functional Composites: Fabrication, Properties and Applications)
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16 pages, 3654 KB  
Article
Development of Composite Ceramic Membranes for Carbon Dioxide Detection
by Midilane Sena Medina, Eliana Navarro dos Santos Muccillo and Reginaldo Muccillo
Membranes 2025, 15(10), 315; https://doi.org/10.3390/membranes15100315 - 15 Oct 2025
Viewed by 1236
Abstract
Porous La2MoWO9 (W-LAMOX) impregnated with a eutectic mixture of lithium, sodium, and potassium carbonate (LNKC) ceramic membranes was synthesized and evaluated for carbon dioxide (CO2) sensing applications. Structural, microstructural, and electrical characterizations were carried out using X-ray diffraction [...] Read more.
Porous La2MoWO9 (W-LAMOX) impregnated with a eutectic mixture of lithium, sodium, and potassium carbonate (LNKC) ceramic membranes was synthesized and evaluated for carbon dioxide (CO2) sensing applications. Structural, microstructural, and electrical characterizations were carried out using X-ray diffraction (XRD), scanning electron microscopy (SEM), and impedance spectroscopy. The results indicate that sintered thinner membranes, prepared by the tape casting method, exhibit faster and more reproducible responses to CO2 exposure than sintered thick pressed pellets. These findings highlight the potential of these composite membranes for application in CO2 sensing technologies. Full article
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13 pages, 621 KB  
Article
Influence of Sugars and Surface Properties on Wettability and Adhesion of Starch-Based Model Suspensions on Polytetrafluoroethylene (PTFE) and Polyethylene Terephthalate (PET) Surfaces
by Ana Caroline Frabetti, Jaqueline Oliveira de Moraes, Vanessa Jury, Lionel Boillereaux and João Borges Laurindo
Foods 2025, 14(12), 2033; https://doi.org/10.3390/foods14122033 - 9 Jun 2025
Cited by 1 | Viewed by 2044
Abstract
In food drying processes such as cast-tape drying, refractance window, and drum drying, spreading food suspensions on hydrophobic surfaces is critical. This study investigated the effects of low-molar-mass sugars (glucose, sucrose, and fructose) on the rheology and surface tension of cassava starch suspensions, [...] Read more.
In food drying processes such as cast-tape drying, refractance window, and drum drying, spreading food suspensions on hydrophobic surfaces is critical. This study investigated the effects of low-molar-mass sugars (glucose, sucrose, and fructose) on the rheology and surface tension of cassava starch suspensions, which served as model systems. Wettability was assessed on hydrophobic surfaces, including new polytetrafluoroethylene (PTFE) and polyethylene terephthalate (PET) films, with additional testing on sandpaper-abraded PTFE (named PTFE R+) to evaluate the influence of surface roughness. PET film exhibited lower roughness (Ra = X µm) and higher surface tension (71 mN/m) compared to PTFE (surface tension 65 mN/m). Contact angles on PET (93–124°) were significantly higher than on PTFE (89–113°), indicating greater product adhesion on PET. All suspensions showed pseudoplastic behavior, and the addition of the surfactant Tween 20 slightly reduced surface tension (by ≈1–5 mN/m) but did not significantly enhance wettability. Sucrose and fructose increased wettability on PTFE R+, but the effects of the sugar varied depending on the surface. These findings suggest that PTFE surfaces reduce product sticking during drying compared to PET. Interactions between sugars, Tween 20, and hydrophobic surfaces must be considered to optimize spreading and reduce product sticking during drying. This knowledge can guide improvements in drying processes for food products. Full article
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10 pages, 3174 KB  
Article
Enhanced Energy Storage Capacity in NBT Micro-Flake Incorporated PVDF Composites
by Tingwei Mei, Mingtao Zhu, Hongjian Zhang and Yong Zhang
Polymers 2025, 17(11), 1486; https://doi.org/10.3390/polym17111486 - 27 May 2025
Cited by 2 | Viewed by 1057
Abstract
In recent years, dielectric films with a high energy-storage capacity have attracted significant attention due to their wide applications in the fields of renewable energy, electronic devices, and power systems. Their fundamental principle relies on the polarization and depolarization processes of dielectric materials [...] Read more.
In recent years, dielectric films with a high energy-storage capacity have attracted significant attention due to their wide applications in the fields of renewable energy, electronic devices, and power systems. Their fundamental principle relies on the polarization and depolarization processes of dielectric materials under external electric fields to store and release electrical energy, featuring a high power density and high charge–discharge efficiency. In this study, sodium bismuth titanate (NBT) micro-flakes synthesized via a molten salt method were treated with hydrogen peroxide and subsequently blended with a polyvinylidene fluoride (PVDF) matrix. An oriented tape-casting process was utilized to fabricate a dielectric thin film with enhanced energy storage capacity under a weakened electric field. Experimental results demonstrated that the introduction of modified NBT micro-flakes facilitated the interfacial interactions between the ceramic fillers and polymer matrix. Additionally, chemical interactions between surface hydroxyl groups and fluorine atoms within PVDF promoted the phase transition from the α to the β phase. Consequently, the energy storage density of PVDF-NBT composite increased from 2.8 J cm−3 to 6.1 J cm−3, representing a 110% enhancement. This design strategy provides novel insights for material innovation and interfacial engineering, showcasing promising potential for next-generation power systems. Full article
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10 pages, 517 KB  
Systematic Review
The Effects of Kinesio Tape on Acute Ankle Sprain: A Systematic Review
by Guido Bocchino, Daniele Grassa, Antonio Bove, Matteo Salvini, Rami Kaplan, Emidio Di Gialleonardo, Fabrizio Forconi, Giulio Maccauro and Raffaele Vitiello
J. Clin. Med. 2025, 14(5), 1440; https://doi.org/10.3390/jcm14051440 - 21 Feb 2025
Cited by 6 | Viewed by 12943
Abstract
Background: An ankle sprain is a frequent musculoskeletal injury, often leading to chronic instability and an increased risk of post-traumatic osteoarthritis. Kinesio Tape, an elastic adhesive tape, is widely used in rehabilitation for its supposed benefits in reducing pain, controlling edema, and improving [...] Read more.
Background: An ankle sprain is a frequent musculoskeletal injury, often leading to chronic instability and an increased risk of post-traumatic osteoarthritis. Kinesio Tape, an elastic adhesive tape, is widely used in rehabilitation for its supposed benefits in reducing pain, controlling edema, and improving ankle function. However, its effectiveness in managing acute ankle sprains remains debated. Methods: This systematic review aims to evaluate the evidence on the impact of Kinesio Taping on pain reduction, edema control, and return to sport in patients with acute ankle sprains. A systematic review was conducted in line with the PRISMA guidelines. The literature from PubMed, MEDLINE, and the Cochrane Library was searched for studies published from 2004 to 2024. Seven studies met the inclusion criteria, involving 247 patients with acute ankle sprains. Data on patient demographics, follow-up duration, Kinesio Taping protocols, and clinical outcomes were extracted and analyzed. Results: The review revealed mixed findings. Some studies reported short-term pain relief and reduced need for analgesics in the Kinesio Taping group, especially when combined with manual therapy. However, no significant differences were found in the edema control compared to bracing or casting. Functional recovery, as assessed by scales like the Karlsson scoring scale, showed no clear advantage for Kinesio Taping over other treatments. Conclusions: Kinesio Taping provides limited benefits for ankle sprain management, particularly in terms of long-term functional recovery and edema reduction. While it may offer short-term pain relief, it should be considered as an adjunctive treatment rather than a primary intervention. Full article
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12 pages, 3920 KB  
Article
Tape Casting of NASICON-Based Separators with High Conductivity for Na All-Solid-State Batteries
by Melanie Rosen, Samir Mahioui, Christian Schwab, Gerald Dück and Martin Finsterbusch
Electrochem 2025, 6(1), 5; https://doi.org/10.3390/electrochem6010005 - 16 Feb 2025
Cited by 6 | Viewed by 3545
Abstract
Sodium–ion batteries are emerging as strong competition to lithium–ion batteries in certain market sections. While these cells do not use critical raw materials, they still feature a liquid electrolyte with all its inherent safety issues, like high flammability and toxicity. Alternative concepts like [...] Read more.
Sodium–ion batteries are emerging as strong competition to lithium–ion batteries in certain market sections. While these cells do not use critical raw materials, they still feature a liquid electrolyte with all its inherent safety issues, like high flammability and toxicity. Alternative concepts like oxide-ceramic-based all-solid-state batteries feature the highest possible safety while still maintaining competitive electrochemical performance. However, production technologies are still in their infancy, especially for Na all-solid-state batteries, and need to be urgently developed to enable solid-state-battery technology using only abundant raw materials. In this study, the additive-free production of freestanding, undoped NaSICON separators via tape-casting is demonstrated, having an extremely high total Na-ion conductivity of up to 2.44 mS·cm−1 at room temperature. Nevertheless, a strong influence of sample thickness on phase purity as well as electrochemical performance is uncovered. Additionally, the effect of self-coating of NaSICON during high-temperature treatment was evaluated as a function of thickness. While advantageous for increasing the stability against Na-metal anodes, detrimental consequences are identified when separator thickness is reduced to industrially relevant values and mitigation measures are postulated. Full article
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17 pages, 9272 KB  
Review
An Overview on the Manufacture and Properties of Clay-Based Porous Ceramics for Water Filtration
by Iffat Qoudsiyyah Maury Njoya, Gisèle Laure Lecomte-Nana, Kassoum Barry, Dayirou Njoya, Youssef El Hafiane and Claire Peyratout
Ceramics 2025, 8(1), 3; https://doi.org/10.3390/ceramics8010003 - 30 Dec 2024
Cited by 3 | Viewed by 5801
Abstract
This study explores the different techniques used to manufacture porous clay-based ceramics, examining their properties such as porosity, strength, permeability and filtration efficiency. Different techniques are discussed in this review, with additive manufacturing being one of the most innovative techniques for manufacturing porous [...] Read more.
This study explores the different techniques used to manufacture porous clay-based ceramics, examining their properties such as porosity, strength, permeability and filtration efficiency. Different techniques are discussed in this review, with additive manufacturing being one of the most innovative techniques for manufacturing porous ceramics. Porous ceramics have their applications in numerous domains. Such ceramic filters have the advantages of retaining heavy materials, suspended particles, bacteria, viruses and, water turbidity. Thus, the choice of the technique and propriety is a crucial step in obtaining a porous ceramic with the best performance. Barry et al. prepared porous phyllosilicate-based ceramics by freeze-tape casting on four samples and obtained porosity values in the range of 67–79% and diametrical compressive strength in the range of 3–7 MPa. Manni et al. prepared porous red ceramics from Moroccan clay and coffee waste (10, 20 and 30 wt.%) via uniaxial pressing and sintering at 1150 °C. They obtained porosities ranging from 30.2 to 63.8% and flexural strength values from 1.8 to 19.5 MPa. Medri et al. prepared ZrB2-based porous bodies with the use of sponges and polyurethane foams as templates via the replica method and obtained high porosity over 80% and compressive strength up to 4.8 MPa. The use of clay and peanut shell mixtures was used in preparing porous silicate ceramics after unidirectional pressing and sintering at 1100 °C. These samples included 25 mass% of peanut shells, and exhibited porosity in the range of 40 to 60% and diametrical compressive strength in the range of 1–6 MPa. Such properties are suitable for domestic use of these types of clay-based ceramic filters. Moreover, the permeability values and removal of some pollutants, like arsenic, have been satisfactory for the first set of samples. Full article
(This article belongs to the Special Issue Innovative Manufacturing Processes of Silicate Materials)
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16 pages, 4144 KB  
Article
Evaluation of Pore-Former Size and Volume Fraction on Tape Cast Porous 430 Stainless Steel Substrates for Plasma Spraying
by Yifei Yan and Olivera Kesler
Materials 2024, 17(22), 5408; https://doi.org/10.3390/ma17225408 - 5 Nov 2024
Cited by 3 | Viewed by 1926
Abstract
Porous 430L stainless steel disks made by tape casting with various pore-former sizes and volume fractions were evaluated as substrates for solid oxide cell (SOC) fabrication by plasma spraying. This work reports the substrate properties relevant to the SOC operation of disks made [...] Read more.
Porous 430L stainless steel disks made by tape casting with various pore-former sizes and volume fractions were evaluated as substrates for solid oxide cell (SOC) fabrication by plasma spraying. This work reports the substrate properties relevant to the SOC operation of disks made by using extra fine metal powder with dense sintering to minimize the fine porosity between particles. In contrast, the coarse porosity is introduced by the pore former. We found that the 60 μm pore former at a 45 vol% fraction has the best application fit; it gives an adequate gas permeability of 3.11 × 10−13 m2 and an average open pore size of 45.90 μm. Compared to a commercial substrate with a similar porosity perimeter/steel area ratio, the porosity and gas permeability are 1.6 and 3 times higher, respectively. The detected maximum surface pore is 49 μm, allowing gas-tight electrolytes fabricated by plasma spray deposition. Full article
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17 pages, 5768 KB  
Article
One Stone, Three Birds: Feasible Tuning of Barrier Heights Induced by Hybridized Interface in Free-Standing PEDOT@Bi2Te3 Thermoelectric Films
by Li Feng, Fen Wang, Hongjie Luo, Yajuan Zhang, Jianfeng Zhu and Yi Qin
Polymers 2024, 16(14), 1979; https://doi.org/10.3390/polym16141979 - 11 Jul 2024
Cited by 1 | Viewed by 1772
Abstract
Converting low-grade thermal energy into electrical energy is crucial for the development of modern smart wearable energy technologies. The free-standing films of PEDOT@Bi2Te3 prepared by tape-casting hold promise for flexible thermoelectric technology in self-powered sensing applications. Bi2Te3 [...] Read more.
Converting low-grade thermal energy into electrical energy is crucial for the development of modern smart wearable energy technologies. The free-standing films of PEDOT@Bi2Te3 prepared by tape-casting hold promise for flexible thermoelectric technology in self-powered sensing applications. Bi2Te3 nanosheets fabricated by the solvothermal method are tightly connected with flat-arranged PEODT molecules, forming an S-Bi bonded interface in the composite materials, and the bandgap is reduced to 1.63 eV. Compared with the PEDOT film, the mobility and carrier concentration of the composite are significantly increased at room temperature, and the conductivity reaches 684 S/cm. Meanwhile, the carrier concentration decreased sharply at 360 K indicating the creation of defect energy levels during the interfacial reaction of the composites, which increased the Seebeck coefficient. The power factor was improved by 68.9% compared to PEDOT. In addition, the introduction of Bi2Te3 nanosheets generated defects and multidimensional interfaces in the composite film, which resulted in weak phonon scattering in the conducting polymer with interfacial scattering. The thermal conductivity of the film is decreased and the ZT value reaches 0.1. The composite film undergoes 1500 bending cycles with a 14% decrease in conductivity and has good flexibility. This self-supporting flexible thermoelectric composite film has provided a research basis for low-grade thermal energy applications. Full article
(This article belongs to the Section Polymer Membranes and Films)
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19 pages, 24483 KB  
Article
Oral Films Printed with Green Propolis Ethanolic Extract
by Leandro Neodini Remedio, Vitor Augusto dos Santos Garcia, Arina Lazaro Rochetti, Andresa Aparecida Berretta, Julieta Adriana Ferreira, Heidge Fukumasu, Fernanda Maria Vanin, Cristiana Maria Pedroso Yoshida and Rosemary Aparecida de Carvalho
Polymers 2024, 16(13), 1811; https://doi.org/10.3390/polym16131811 - 26 Jun 2024
Cited by 3 | Viewed by 2862
Abstract
Oral film (OF) research has intensified due to the effortless administration and advantages related to absorption in systemic circulation. Chitosan is one of the polymers widely used in the production of OFs; however, studies evaluating the maintenance of the active principles’ activity are [...] Read more.
Oral film (OF) research has intensified due to the effortless administration and advantages related to absorption in systemic circulation. Chitosan is one of the polymers widely used in the production of OFs; however, studies evaluating the maintenance of the active principles’ activity are incipient. Propolis has been widely used as an active compound due to its different actions. Printing techniques to incorporate propolis in OFs prove to be efficient. The objective of the present study is to develop and characterize oral films based on chitosan and propolis using printing techniques and to evaluate the main activities of the extract incorporated into the polymeric matrix. The OFs were characterized in relation to the structure using scanning and atomic force electron microscopy; the mechanical properties, disintegration time, wettability, and stability of antioxidant activity were evaluated. The ethanolic extract of green propolis (GPEE) concentration influenced the properties of the OFs. The stability (phenolic compounds and antioxidant activity) was reduced in the first 20 days, and after this period, it remained constant. Full article
(This article belongs to the Special Issue Synthesis, Characterization and Applications of Natural Polymers)
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20 pages, 12050 KB  
Article
High C-Rate Performant Electrospun LiFePO4/Carbon Nanofiber Self-Standing Cathodes for Lithium-Ion Batteries
by Debora Maria Conti, Claudia Urru, Giovanna Bruni, Pietro Galinetto, Benedetta Albini, Vittorio Berbenni and Doretta Capsoni
Electrochem 2024, 5(2), 223-242; https://doi.org/10.3390/electrochem5020014 - 5 Jun 2024
Cited by 8 | Viewed by 4582
Abstract
In the present study, LiFePO4/CNF self-standing cathodes for LIBs are synthesized by electrospinning. A lower active material amount (12.3 and 34.5 wt%) is used, compared to the conventional tape-casted cathodes (70–85 wt%). The characterization techniques (XRPD, SEM, TEM, EDS, Raman spectroscopy, [...] Read more.
In the present study, LiFePO4/CNF self-standing cathodes for LIBs are synthesized by electrospinning. A lower active material amount (12.3 and 34.5 wt%) is used, compared to the conventional tape-casted cathodes (70–85 wt%). The characterization techniques (XRPD, SEM, TEM, EDS, Raman spectroscopy, and thermogravimetry) confirm that the olivine-type structure of LiFePO4 is maintained in the binder-free electrodes, and the active material is homogeneously dispersed into and within the carbon nanofibers. The electrochemical investigation demonstrates that higher Li+ diffusion coefficients (1.36 × 10−11 cm2/s) and improved reversibility are reached for free-standing electrodes, compared to the LiFePO4 tape-casted cathode (80 wt% of active material) appositely prepared for comparison. The 34.5 wt% LiFePO4 self-standing cathode displays a lower capacity fading, good reversibility and stability, enhanced capacity values at C-rates higher than 5C, and a good lifespan when cycled 1000 cycles at 1C and further cycled up to 20C, compared to the tape-casted counterpart. Notably, the improved electrochemical performances are obtained by only the 34.5 wt% of active material. The results evidence the relevant role of the CNF matrix suitable to host LiFePO4, to promote electrolyte permeation and contact with the active material, and to increase the electronic conductivity. Full article
(This article belongs to the Special Issue Feature Papers in Electrochemistry)
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16 pages, 5749 KB  
Article
Reactive Magnetron Sputtering for Y-Doped Barium Zirconate Electrolyte Deposition in a Complete Protonic Ceramic Fuel Cell
by Victoire Lescure, Mélanie François, Maëlys Charleux, Eric Aubry, Lionel Combemale, Pascal Briois and Gilles Caboche
Crystals 2024, 14(5), 475; https://doi.org/10.3390/cryst14050475 - 18 May 2024
Cited by 6 | Viewed by 2217
Abstract
Yttrium-doped barium zirconate is a commonly used electrolyte material for Protonic Ceramic Fuel Cells (PCFC) due to its high protonic conductivity and high chemical stability. However, it is also known for its poor sinterability and poor grain boundary conductivity. In this work, in [...] Read more.
Yttrium-doped barium zirconate is a commonly used electrolyte material for Protonic Ceramic Fuel Cells (PCFC) due to its high protonic conductivity and high chemical stability. However, it is also known for its poor sinterability and poor grain boundary conductivity. In this work, in response to these issues, reactive magnetron sputtering was strategically chosen as the electrolyte deposition technique. This method allows the creation of a 4 µm tick electrolyte with a dense columnar microstructure. Notably, this technique is not widely utilized in PCFC fabrication. In this study, a complete cell is elaborated without exceeding a sintering temperature of 1350 °C. Tape casting is used for the anode, and spray coating is used for the cathode. The material of interest is yttrium-doped barium zirconate with the formula BaZr0.8Y0.2O3−δ (BZY). The anode consists of a NiO-BZY cermet, while the cathode is composed of BZY and Ba0.5Sr0.5Co0.8Fe0.2O3−δ (BSFC) in a 50:50 weight ratio. The electrochemical impedance spectroscopy analysis reveals a global polarization resistance of 0.3 Ω cm2, indicating highly efficient interfaces between electrolytes and electrodes. Full article
(This article belongs to the Section Materials for Energy Applications)
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